CN214374229U - Multi-station visual nondestructive forge piece rotation detection support - Google Patents
Multi-station visual nondestructive forge piece rotation detection support Download PDFInfo
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- CN214374229U CN214374229U CN202120272008.9U CN202120272008U CN214374229U CN 214374229 U CN214374229 U CN 214374229U CN 202120272008 U CN202120272008 U CN 202120272008U CN 214374229 U CN214374229 U CN 214374229U
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- bottom plate
- air inlet
- forge piece
- adjusting mechanism
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- 238000001514 detection method Methods 0.000 title claims abstract description 31
- 230000000007 visual effect Effects 0.000 title claims abstract description 14
- 238000005242 forging Methods 0.000 claims abstract description 36
- 230000007246 mechanism Effects 0.000 claims abstract description 28
- 230000001681 protective effect Effects 0.000 claims abstract description 22
- 230000008878 coupling Effects 0.000 description 6
- 238000010168 coupling process Methods 0.000 description 6
- 238000005859 coupling reaction Methods 0.000 description 6
- 238000009434 installation Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The utility model discloses a multistation visual nondestructive forging rotation detection support. The utility model comprises a bottom plate, an adjusting mechanism is arranged at the top end of the bottom plate, protective covers are arranged at two sides of the top end of the bottom plate, a hydraulic control box is arranged on the bottom plate at one side of the protective cover, the adjusting mechanism is arranged in the protective cover, a rotating block is arranged on the adjusting mechanism, a side plate is arranged at the top end of the bottom plate at the inner side of the protective cover, the adjusting mechanism adjusts the height of a 0-degree forge piece through the top end of the bottom plate, and the rotating block arranged on the adjusting mechanism rotates the forge piece, the utility model has the advantages that the rotating block can be rotated through the control of the hydraulic control box, the forge piece is clamped by the expansion of a telescopic rod, the fixing performance is good, the forge piece is suitable for forge pieces with different specifications, and the forge piece position height can be adjusted through the adjusting mechanism, so that the height position of the forge piece detection can be controlled during the detection, the detection is more convenient.
Description
Technical Field
The utility model relates to a visual detection technical field specifically is the harmless forging rotation detection support of multistation vision.
Background
The forging is widely applied in the field of machine manufacturing, and can be used for processing parts such as flanges, bearings and the like. After the processing is finished, the surface of the thick-wall cake-shaped forging needs to be subjected to penetrant flaw detection, and only when all parts meet the nondestructive requirement, the surface is judged to be qualified, and screening in the process is favorable for improving the quality of the production flow and the quality of the final finished product. The existing forge piece detection usually adopts manual detection, workers hand an ultrasonic flaw detector to detect the flaw of one forge piece, the manual detection obviously exposes the defect of low detection efficiency, and equipment for detecting the forge pieces through a machine is also available in the market.
However, the detection support of the existing nondestructive detection device cannot rotate, has poor fixity to the forge piece, cannot adapt to different specifications for use, and cannot control the height position of the forge piece detection during detection.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a rotatory support that detects of harmless forging of multistation vision to solve the problem that proposes in the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme: the multi-station visual nondestructive forge piece rotation detection support comprises a bottom plate, wherein an adjusting mechanism is installed at the top end of the bottom plate, protective covers are installed on two sides of the top end of the bottom plate, a hydraulic control box is installed on the bottom plate on one side of each protective cover, the adjusting mechanism is installed inside each protective cover, a rotating block is installed on each adjusting mechanism, and a side plate is arranged at the top end of the bottom plate on the inner side of each protective cover;
the height of the forge piece is adjusted through the adjusting mechanism at the top end of the bottom plate, and the forge piece is rotated through the rotating block arranged on the adjusting mechanism.
Further, adjustment mechanism includes motor, guide rail, shaft coupling, lead screw, bearing frame, telescopic link and protection head, motor one end fixedly connected with the shaft coupling, shaft coupling opposite side fixedly connected with the lead screw, lead screw top fixed mounting has the bearing frame, bearing frame fixed mounting is in protective cover top is inboard, the spiral mounting has the slider on the lead screw, the both sides sliding connection of slider has the guide rail, install one side of slider the commentaries on classics piece, change a other end fixed mounting have the telescopic link, install on the telescopic link top the protection head.
Further, the rotating block comprises a shell, a pushing block, a gear, a toothed plate, a first air inlet and a second air inlet, the pushing block is arranged in the shell in a sliding mode, the toothed plate is arranged on the pushing block, two sides of the gear are connected with the toothed plate in a meshed mode, the first air inlet and the second air inlet are formed in the bottom end of the shell, the second air inlet is communicated with the outer side of the pushing block, and the second air inlet is communicated with the two pushing blocks.
Further, the hydraulic control box is connected with the first air inlet and the second air inlet.
Furthermore, the telescopic rods arranged on the rotating block are provided with four groups and do not influence each other.
Further, the gear is sleeved on a fixing rod, and two sides of the fixing rod are fixedly connected to the inner wall of the shell.
Furthermore, two sides of the bottom plate are axisymmetric, and the hydraulic control boxes at two ends run synchronously.
Compared with the prior art, the beneficial effects of the utility model are that:
the utility model discloses an adjustment mechanism's setting, when highly adjusting the forging, the motor operation makes the lead screw rotate through the effect of shaft coupling, and the bearing frame is fixed the lead screw top, and the slider removes on by the guide rail of both ends installation, and the telescopic link to slider one side installation is adjusted through flexible forging height that carries out the centre gripping to the forging, and both sides move simultaneously, and the adjustment is convenient, prevents slope and centre gripping firm to can adapt to the forging of different specifications.
Through the inside joint control setting with the hydraulic control case of commentaries on classics piece, when the forging carries out the angular rotation, admit air by the first air inlet of hydraulic controller control, make the ejector pad remove to both sides, pinion rack meshing gear rotates, make the telescopic link of connecting in the gear outside rotate simultaneously, make by the telescopic link centre gripping treat that the forging rotates, when rotating once more, make the second air inlet admit air, make atmospheric pressure promote the ejector pad and remove to the inboard, pinion rack meshing gear rotates once more, make the forging of centre gripping circle round, the operation controllability is strong, convenient detection.
Drawings
Fig. 1 is a schematic three-dimensional structure in an embodiment of the present invention;
FIG. 2 is a schematic structural view of a plane in the embodiment of FIG. 1;
FIG. 3 is a schematic diagram of the adjustment mechanism of the embodiment of FIG. 1;
fig. 4 is a schematic structural diagram of the interior of the rotary block in the embodiment of fig. 1.
Reference numerals: 1. a base plate; 2. a protective cover; 3. a hydraulic control box; 4. an adjustment mechanism; 401. a motor; 402. a guide rail; 403. a coupling; 404. a screw rod; 405. a bearing seat; 406. a telescopic rod; 407. a protective head; 5. rotating the block; 501. a housing; 502. a push block; 503. a gear; 504. a toothed plate; 505. a first air inlet; 506. a second air inlet; 6. side plates.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-4, the multi-station visual nondestructive forge piece rotation detection support includes a bottom plate 1, an adjusting mechanism 4 is installed at the top end of the bottom plate 1, protective covers 2 are installed at two sides of the top end of the bottom plate 1, a hydraulic control box 3 is installed on the bottom plate 1 at one side of each protective cover 2, the adjusting mechanism 4 is installed inside each protective cover 2, a rotating block 5 is installed on each adjusting mechanism 4, and a side plate 6 is installed at the top end of the bottom plate 1 at the inner side of each protective cover 2;
through 1 top of bottom plate adjustment mechanism 4 is highly adjusted the forging and by install on the adjustment mechanism 4 change piece 5 and rotate the forging, change piece 5 through 3 control of hydraulic control box and can rotate to and the flexible of telescopic link 406 carries out the centre gripping to the forging, the fixity that makes is good and be suitable for different specification forgings, adjusts forging position height through adjustment mechanism 4 simultaneously, makes the high position that can control the forging and detect when detecting, and it is more convenient to detect.
The adjusting mechanism 4 comprises a motor 401, a guide rail 402, a coupler 403, a screw rod 404, a bearing seat 405, a telescopic rod 406 and a protective head 407, wherein one end of the motor 401 is fixedly connected with the coupler 403, the other side of the coupler 403 is fixedly connected with the screw rod 404, the top end of the screw rod 404 is fixedly provided with the bearing seat 405, the bearing seat 405 is fixedly arranged at the inner side of the top end of the protective cover 2, a slider is spirally arranged on the screw rod 404, two sides of the slider are slidably connected with the guide rail 402, one side of the slider is provided with the rotating block 5, the other end of the rotating block 5 is fixedly provided with the telescopic rod 406, the protective head 407 is arranged at the top end of the telescopic rod 406, when the height of a forge piece is adjusted, the motor 401 runs through the action of the coupler 403 to enable the screw rod 404 to rotate, and the bearing seat 405 fixes the top end of the screw rod 404, the slider is moved on the guide rail 402 of both ends installation, and the telescopic link 406 to slider one side installation is adjusted through flexible forging height that carries out the centre gripping to the forging, and both sides move simultaneously, and the adjustment is convenient, prevents slope and centre gripping firm to can adapt to the forging of different specifications.
The rotating block 5 comprises a housing 501, a pushing block 502, a gear 503, a toothed plate 504, a first air inlet 505 and a second air inlet 506, wherein two groups of pushing blocks 502 are slidably mounted in the housing 501, the toothed plate 504 is arranged on the pushing block 502, two sides of the gear 503 are in meshed connection with the toothed plate 504, the first air inlet 505 and the second air inlet 506 are formed in the bottom end of the housing 501, the second air inlet 506 is communicated with the outer side of the pushing block 502, the second air inlet 506 is communicated between the two groups of pushing blocks 502, when the forge piece rotates, the hydraulic control box 3 controls the first air inlet 505 to admit air, so that the pushing blocks 502 move towards two sides, the toothed plate 504 is meshed with the gear 503 to rotate, so that the telescopic rod 406 connected to the outer side of the gear 503 rotates at the same time, the telescopic rod 406 to be clamped by the telescopic rod rotates, and when the telescopic rod rotates again, the second air inlet 506 admits air, so that atmospheric pressure promotes ejector pad 502 and moves to the inboard, and pinion rack 504 meshes gear 503 once more and rotates for the forging of centre gripping circles round, and the operation controllability is strong, convenient detection.
The hydraulic control box 3 is connected to the first air inlet 505 and the second air inlet 506.
The telescopic rods 406 installed on the rotating block 5 are four groups and do not affect each other, and the telescopic lengths of the telescopic rods 406 generated according to different clamping positions and shapes of the forged piece are different, so that the forged piece can be clamped and fixed more conveniently, and different specifications can be adapted to.
The gear 503 is sleeved on a fixed rod, and two sides of the fixed rod are fixedly connected to the inner wall of the shell 501, so that the gear 503 is prevented from sliding.
The two sides of the bottom plate 1 are axisymmetric, and the hydraulic control boxes 3 at the two ends run synchronously.
To sum up, the utility model provides a multistation visual nondestructive forging rotation detection support, when working, at first place the forging between curb plate 6 and carry out the centre gripping by telescopic link 406, adjust the forging according to detection height and angle, when adjusting the height of forging, motor 401 operation makes lead screw 404 rotate through the effect of shaft coupling 403, bearing frame 405 fixes the lead screw 404 top, the slider moves on by the guide rail 402 of both ends installation, adjust the forging height that the telescopic link 406 of slider one side installation carries out the centre gripping to the forging through flexible, both sides move simultaneously, the adjustment is convenient, prevent inclining and the centre gripping is firm, and can adapt to the forging of different specifications, when the forging carries out the angular rotation, the first air inlet 505 of hydraulic control case 3 control admits air, make ejector pad 502 move to both sides, pinion rack 504 meshes gear 503 and rotates, make the telescopic link 406 of connecting in the gear 503 outside rotate simultaneously for wait to examine by the telescopic link 406 centre gripping and examine the forging and rotate, when rotating once more, make second air inlet 506 admit air, make atmospheric pressure promote ejector pad 502 to move to the inboard, pinion rack 504 meshes gear 503 once more and rotates, makes the forging of centre gripping circle round, and the operation controllability is strong, convenient the detection.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. Multistation visual nondestructive forging rotation detection support, including bottom plate (1), adjustment mechanism (4), its characterized in that are installed on bottom plate (1) top: protective covers (2) are installed on two sides of the top end of the bottom plate (1), a hydraulic control box (3) is installed on the bottom plate (1) on one side of each protective cover (2), the adjusting mechanism (4) is installed inside each protective cover (2), a rotating block (5) is installed on each adjusting mechanism (4), and a side plate (6) is arranged on the top end of the bottom plate (1) on the inner side of each protective cover (2);
the height of the forge piece is adjusted through the adjusting mechanism (4) at the top end of the bottom plate (1), and the forge piece is rotated through the rotating block (5) arranged on the adjusting mechanism (4).
2. The multi-station visual nondestructive forge piece rotation detection support according to claim 1, wherein the adjusting mechanism (4) comprises a motor (401), a guide rail (402), a coupler (403), a lead screw (404), a bearing seat (405), a telescopic rod (406) and a protection head (407), one end of the motor (401) is fixedly connected with the coupler (403), the other end of the coupler (403) is fixedly connected with the lead screw (404), the bearing seat (405) is fixedly installed at the top end of the lead screw (404), the bearing seat (405) is fixedly installed at the inner side of the top end of the protection cover (2), a slide block is spirally installed on the lead screw (404), the guide rail (402) is slidably connected to two sides of the slide block, the rotating block (5) is installed at one side of the slide block, and the telescopic rod (406) is fixedly installed at the other end of the rotating block (5), the top end of the telescopic rod (406) is provided with the protection head (407).
3. The multi-station visual nondestructive forge piece rotation detection support according to claim 2 is characterized in that the rotating block (5) comprises a housing (501), a pushing block (502), a gear (503), a toothed plate (504), a first air inlet (505) and a second air inlet (506), two groups of pushing blocks (502) are slidably mounted in the housing (501), the toothed plate (504) is arranged on the pushing block (502), two sides of the gear (503) are meshed with the toothed plate (504) for connection, the first air inlet (505) and the second air inlet (506) are formed in the bottom end of the housing (501), the second air inlet (506) is communicated with the outer side of the pushing block (502), and the second air inlet (506) is communicated between the two groups of pushing blocks (502).
4. The multi-station visual nondestructive forging rotation detection support according to claim 3, characterized in that the hydraulic control box (3) is connected with the first air inlet (505) and the second air inlet (506).
5. The multi-station visual nondestructive forging rotation detection bracket according to claim 4, characterized in that the telescopic rods (406) mounted on the rotating block (5) are four groups and do not affect each other.
6. The multi-station visual nondestructive forging rotation detection support frame as claimed in claim 5, wherein the gear (503) is sleeved on a fixing rod, and two sides of the fixing rod are fixedly connected to the inner wall of the shell (501).
7. The multi-station visual nondestructive forge piece rotation detection support according to claim 6, wherein two sides of the bottom plate (1) are axisymmetric, and the hydraulic control boxes (3) at two ends run synchronously.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120272008.9U CN214374229U (en) | 2021-02-01 | 2021-02-01 | Multi-station visual nondestructive forge piece rotation detection support |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120272008.9U CN214374229U (en) | 2021-02-01 | 2021-02-01 | Multi-station visual nondestructive forge piece rotation detection support |
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| Publication Number | Publication Date |
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| CN214374229U true CN214374229U (en) | 2021-10-08 |
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| CN202120272008.9U Expired - Fee Related CN214374229U (en) | 2021-02-01 | 2021-02-01 | Multi-station visual nondestructive forge piece rotation detection support |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115128085A (en) * | 2022-06-27 | 2022-09-30 | 江苏科技大学 | Large-scale ring rolling spare is from inside and outside defect testing platform of horizontal upset |
-
2021
- 2021-02-01 CN CN202120272008.9U patent/CN214374229U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115128085A (en) * | 2022-06-27 | 2022-09-30 | 江苏科技大学 | Large-scale ring rolling spare is from inside and outside defect testing platform of horizontal upset |
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| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20211008 |
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| CF01 | Termination of patent right due to non-payment of annual fee |