CN214371833U - Intelligent integrated system is synthesized to packing high temperature comdenstion water heat energy - Google Patents
Intelligent integrated system is synthesized to packing high temperature comdenstion water heat energy Download PDFInfo
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- CN214371833U CN214371833U CN202022931282.0U CN202022931282U CN214371833U CN 214371833 U CN214371833 U CN 214371833U CN 202022931282 U CN202022931282 U CN 202022931282U CN 214371833 U CN214371833 U CN 214371833U
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Abstract
The utility model discloses a packing high temperature comdenstion water heat energy synthesizes intelligent integrated system, its technical scheme main points are including: the comdenstion water entrance point, the comdenstion water piggy bank, first driving pump, the quick-witted hot-water tank disinfects, first heat transfer board, the second heat transfer board, boiler room end, the second driving pump, the quick-witted interpolation pipeline that disinfects, the comdenstion water entrance point, the comdenstion water piggy bank, first driving pump, first heat transfer board, boiler room end pipe connection in proper order, the quick-witted hot-water tank disinfects, the second driving pump, first heat transfer board, the quick-witted interpolation pipeline that disinfects is pipe connection in proper order, the quick-witted hot-water tank disinfects adds pipeline and second heat transfer board pipe connection with the quick-witted respectively that disinfects, the quick-witted pipeline intercommunication setting of adding pipeline and second heat transfer board exit end that disinfects, be used for carrying the hot water after the heating in the lump, this heat energy integrated system can get up high temperature condensation water conservancy, heat energy steam consumption has been practiced thrift greatly.
Description
Technical Field
The utility model relates to a heat energy integrated system, more specifically say, it relates to a packing high temperature comdenstion water heat energy synthesizes intelligent integrated system.
Background
In the normal production process of beer, bottle washing machine, sterilization machine and the easy open can line sterilization machine of packing bottle dress portion are main steam consumption board, and the energy heat that bottle washing machine, sterilization machine equipment utilized is many, and the equipment itself has utilized partly heat energy after, and the high temperature comdenstion water that produces still has a large amount of heat energy, and the thermal loss of this part is not only the waste of the energy, more can cause environmental heat pollution.
Therefore, how to reduce external pollution and reasonably utilize heat energy is a main problem to be solved.
SUMMERY OF THE UTILITY MODEL
Not enough to prior art exists, the utility model aims to provide a packing high temperature comdenstion water heat energy synthesizes intelligent integrated system, this heat energy integrated system can get up high temperature condensation water conservancy, has practiced thrift heat energy steam consumption greatly.
In order to achieve the above purpose, the utility model provides a following technical scheme: the utility model provides a pack high temperature comdenstion water heat energy and synthesize intelligent integrated system, including: the system comprises a condensed water inlet end, a condensed water storage tank, a first driving pump, a sterilization machine hot water tank, a first heat exchange plate, a second heat exchange plate, a boiler room end, a second driving pump and a sterilization machine adding pipeline;
the condensed water inlet end comprises a bottle washing machine inlet end, a first sterilization machine inlet end and a zip-top can line sterilization machine inlet end;
the boiler comprises a condensate water inlet end, a condensate water storage tank, a first driving pump, a first heat exchange plate and a boiler room end, wherein the condensate water inlet end, the condensate water storage tank, the first driving pump, the first heat exchange plate and the boiler room end are sequentially connected through pipelines;
the sterilization machine hot water tank, the second driving pump, the first heat exchange plate and the sterilization machine adding pipeline are sequentially connected through pipelines, and the second driving pump is used for heating hot water in the sterilization machine hot water tank through the first heat exchange plate and then conveying the heated hot water to the sterilization machine adding pipeline;
the sterilization machine hot water tank is respectively connected with the sterilization machine adding pipeline and the second heat exchange plate pipeline, the second heat exchange plate is used for carrying out heat exchange operation on hot water in the sterilization machine hot water tank, and the sterilization machine adding pipeline is communicated with the pipeline at the outlet end of the second heat exchange plate and is used for conveying the heated hot water.
The utility model discloses further set up to: the upper end of the condensed water storage tank is provided with a water seal heat exchange device, and the sterilization machine hot water tank, the water seal heat exchange device and the second driving pump are connected through pipelines to form water circulation.
The utility model discloses further set up to: the water outlet end of the sterilization machine hot water tank is provided with a first temperature sensor used for detecting the temperature of water, a pneumatic regulating valve is arranged between the water seal heat exchange device and the second driving pump, the first temperature sensor is provided with a first temperature threshold, and the flow of the pneumatic regulating valve is reduced when the first temperature sensor senses that the temperature of the water in the sterilization machine hot water tank is lower than the first temperature threshold.
The utility model discloses further set up to: be provided with second temperature sensor and first atmospheric pressure sensor in the comdenstion water accumulator, be provided with the pressure release pipe on the comdenstion water accumulator, be provided with the pressure release valve on the pressure release pipe, the pressure release valve is provided with the pressure threshold value, and the pressure release valve is opened when comdenstion water accumulator internal pressure is greater than the pressure threshold value.
The utility model discloses further set up to: the second heat exchange plate comprises a steam pipe used for conveying hot steam into the second heat exchange plate, a steam valve is arranged on the steam pipe, a third temperature sensor is arranged on the sterilizing machine adding pipeline, and the third temperature sensor is electrically connected with the steam valve.
The utility model discloses further set up to: and a second pressure gauge is arranged between the first driving pump and the first heat exchange plate, a fourth temperature sensor is arranged between the first heat exchange plate and the boiler room end, and the second pressure gauge and the fourth temperature sensor are electrically connected with the first driving pump.
The utility model discloses further set up to: and a fifth temperature sensor is arranged between the first heat exchange plate and the second driving pump, and the fifth temperature sensor is electrically connected with the second driving pump.
The utility model discloses further set up to: the first driving pumps are arranged in two groups, and the two groups of first driving pumps are arranged in parallel and are used alternatively.
The utility model discloses further set up to: the condensed water storage tank is connected with the boiler room end through a liquid conveying pipe, a pneumatic ball valve is arranged on the liquid conveying pipe, a washing ball is arranged at the upper end in the condensed water storage tank, and the washing ball is communicated with the liquid conveying pipe.
The utility model discloses further set up to: the system also comprises a central control end, wherein a human-computer interaction interface and a human-computer interaction button are arranged on the central control end.
To sum up, the utility model discloses following beneficial effect has: through this entire system, not only the comdenstion water that the rational utilization machine of disinfecting and bottle cleaning machine produced has reduced external heat pollution, makes the temperature that gets into the second heat transfer board rise moreover, reduces the required hot steam demand of second heat transfer board self to reduce steam consumption, the effectual energy of having practiced thrift.
Drawings
FIG. 1 is a schematic process diagram of a thermal energy integrated intelligent integrated system;
FIG. 2 is a schematic process diagram of a part of the heat energy comprehensive intelligent integrated system.
Reference numerals: 1. a condensed water inlet end; 2. a condensed water storage tank; 21. a water seal heat exchange device; 22. a second temperature sensor; 23. a first air pressure sensor; 24. a pressure discharge pipe; 25. a pressure relief valve; 26. a transfusion tube; 3. a first drive pump; 31. a second pressure gauge; 4. a sterilization machine hot water tank; 41. a first temperature sensor; 5. a first heat exchange plate; 51. a fifth temperature sensor; 6. a second heat exchange plate; 61. a steam pipe; 62. a steam valve; 63. a third temperature sensor; 7. a boiler room end; 71. a fourth temperature sensor; 8. a second drive pump; 81. a pneumatic regulating valve; 9. the sterilizer adds the pipeline.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and examples. In which like parts are designated by like reference numerals. It should be noted that the terms "front," "back," "left," "right," "upper" and "lower" used in the following description refer to directions in the drawings, and the terms "bottom" and "top," "inner" and "outer" refer to directions toward and away from, respectively, the geometric center of a particular component.
Referring to fig. 1 and 2, in order to achieve the above object, the present invention provides the following technical solutions: the utility model provides a pack high temperature comdenstion water heat energy and synthesize intelligent integrated system, including: the system comprises a condensed water inlet end 1, a condensed water storage tank 2, a first driving pump 3, a sterilization machine hot water tank 4, a first heat exchange plate 5, a second heat exchange plate 6, a boiler room end 7, a second driving pump 8 and a sterilization machine adding pipeline 9;
the condensed water inlet end 1 comprises a bottle washing machine inlet end, a first sterilization machine inlet end and a zip-top can line sterilization machine inlet end;
the high-temperature condensed water storage tank is characterized in that a condensed water inlet end 1, a condensed water storage tank 2, a first driving pump 3, a first heat exchange plate 5 and a boiler room end 7 are sequentially connected through pipelines, the condensed water storage tank 2 is used for storing high-temperature condensed water from the condensed water inlet end 1, the first driving pump 3 is used for conveying the high-temperature condensed water in the condensed water storage tank 2 to the boiler room end 7 after being cooled by the first heat exchange plate 5, and the first heat exchange plate 5 is used for carrying out heat absorption operation on the high-temperature condensed water;
the sterilization machine hot water tank 4, the second driving pump 8, the first heat exchange plate 5 and the sterilization machine adding pipeline 9 are sequentially connected through pipelines, and the second driving pump 8 is used for heating hot water in the sterilization machine hot water tank 4 through the first heat exchange plate 5 and then conveying the heated hot water to the sterilization machine adding pipeline 9;
the sterilization machine hot-water tank 4 is respectively connected with the sterilization machine adding pipeline 9 and the second heat exchange plate 6 through pipelines, the second heat exchange plate 6 is used for carrying out heat exchange operation on hot water in the sterilization machine hot-water tank 4, and the sterilization machine adding pipeline 9 is communicated with the pipeline at the outlet end of the second heat exchange plate 6 and is used for conveying the heated hot water.
The utility model discloses a design, first step: the inlet end of the bottle washing machine, the inlet end of the first sterilization machine, high-temperature condensed water (about 95-96 ℃) at the inlet end of the pop-top can line sterilization machine is gathered in the condensed water storage tank 2 until the condensed water is stored to a specified limit amount (the second temperature sensor 22 and the first air pressure sensor 23 detect and meet requirements), the first driving pump 3 is started, the high-temperature condensed water in the condensed water storage tank 2 is conveyed to the first heat exchange plate 5, the first heat exchange plate 5 cools the high-temperature condensed water, the first heat exchange plate 5 carries out heat storage operation, finally, the hot water is conveyed to a boiler room for reutilization (the temperature is more favorable for boiler energy conservation) at about 80 ℃ after heat exchange.
The second step is that: the second driving pump 8 is started, circulating water (70-75 ℃) in the hot water tank 4 of the sterilization machine is conveyed into the first heat exchange plate 5, the first heat exchange plate 5 heats the circulating water, the first heat exchange plate 5 releases heat, and finally the heated circulating water (85 ℃) is conveyed to an adding pipeline (a sterilization machine adding pipeline 9) on one side of the sterilization machine.
The third step: the second heat exchange plate 6 carries out heat exchange operation on circulating water in the hot water tank 4 of the sterilization machine, and at the moment, the circulating water heated by the first heat exchange plate 5 and the circulating water heated by the second heat exchange plate 6 are conveyed to the sterilization machine together for performing a sterilization process. Because the water temperature at this time is the combination of the circulating water heated by the first heat exchange plate 5 and the circulating water heated by the second heat exchange plate 6, compared with a device without the system, the requirement for the total heat of the circulating water heated by the second heat exchange plate 6 is reduced, thereby reducing the requirement for the hot steam of the second heat exchange plate 6.
In conclusion, through the whole system, condensed water generated by the sterilization machine and the bottle washing machine is reasonably utilized, external heat pollution is reduced, water temperature entering the second heat exchange plate 6 is raised, and the amount of hot steam required by the second heat exchange plate 6 is reduced, so that steam consumption is reduced, and energy is effectively saved.
The upper end of the condensed water storage tank 2 is provided with a water seal heat exchange device 21, and the sterilization machine hot water tank 4, the water seal heat exchange device 21 and the second driving pump 8 are connected through pipelines to form water circulation.
The water outlet end of the hot water tank 4 of the sterilization machine is provided with a first temperature sensor 41 for detecting the temperature of water, a pneumatic regulating valve 81 is arranged between the water seal heat exchange device 21 and the second driving pump 8, the first temperature sensor 41 is provided with a first temperature threshold, and when the first temperature sensor 41 senses that the temperature of water in the hot water tank 4 of the sterilization machine is lower than the first temperature threshold, the flow of the pneumatic regulating valve 81 is reduced.
This water seal heat transfer device 21 has further utilized the hot steam in the comdenstion water piggy bank 2, through second drive pump 8 with the sterilization machine hot-water tank 4 in 70 ℃ about circulating water carry to water seal heat transfer device 21 in, carry out the heat transfer with the hot steam in the comdenstion water piggy bank 2, 80 ℃ hot water gets back to sterilization machine hot-water tank 4 again after the heat transfer, inferior heat transfer process falls hot steam to below 90 ℃, there is not steam to arrange to the atmosphere after the heat transfer, reduce thermal pollution.
The first temperature sensor 41 is arranged between the water seal heat exchange device 21 and the sterilization machine hot water tank 4, the first temperature sensor 41 is linked with the pneumatic regulating valve 81, and when the temperature is low, the pneumatic regulating valve 81 automatically regulates small flow so as to ensure that hot water returning to the sterilization machine hot water tank 4 meets the process requirements.
Be provided with second temperature sensor 22 and first air pressure sensor 23 in the comdenstion water savings tank 2, be provided with on the comdenstion water savings tank 2 and press pipe 24, be provided with pressure relief valve 25 on the pressure relief pipe 24, pressure relief valve 25 is provided with the pressure threshold value, and pressure relief valve 25 opens when comdenstion water savings tank 2 internal pressure is greater than the pressure threshold value.
When the second temperature sensor 22 and the first air pressure sensor 23 detect that the requirements are met, signals can be sent to the first driving pump 3, and automatic starting is achieved.
In addition, the design of the pressure discharge valve 25 and the pressure discharge pipe 24 can ensure the safety in the condensed water storage tank 2, and when the air pressure in the condensed water storage tank 2 exceeds the standard, the pressure discharge valve 25 is automatically opened in time to perform pressure relief operation.
The second heat exchange plate 6 comprises a steam pipe 61 for conveying hot steam into the second heat exchange plate 6, the steam pipe 61 is provided with a steam valve 62, the sterilizing machine adding pipeline 9 is provided with a third temperature sensor 63, and the third temperature sensor 63 is electrically connected with the steam valve 62. The higher the temperature detected by the third temperature sensor 63, the less the amount of hot steam is necessarily required, so that the amount of steam entering the second heat exchanger plates 6 can be controlled in real time by reducing the flow of the steam valve 62.
A second pressure gauge 31 is arranged between the first driving pump 3 and the first heat exchange plate 5, a fourth temperature sensor 71 is arranged between the first heat exchange plate 5 and the boiler room end 7, and the second pressure gauge 31 and the fourth temperature sensor 71 are both electrically connected with the first driving pump 3. The second pressure gauge 31 is used for detecting the air pressure value at the outlet of the first driving pump 3, the fourth temperature sensor 71 is used for detecting the temperature of hot water entering the boiler room through the first heat exchange plate 5, when the temperature is too high or the air pressure is too large, the output power of the first driving pump 3 can be reduced, and when the temperature is too low or the air pressure is too small, the output power of the first driving pump 3 can be increased.
A fifth temperature sensor 51 is arranged between the first heat exchange plate 5 and the second driving pump 8, and the fifth temperature sensor is electrically connected with the second driving pump 8. The fifth temperature sensor 51 is used for sensing the temperature of the outlet water of the hot water tank 4 of the sterilization machine, and when the temperature is too low, the output power of the second driving pump 8 can be reduced, so that the water temperature can meet the process requirement.
The first driving pumps 3 are provided in two sets, and the two sets of the first driving pumps 3 are arranged in parallel and are used alternatively. The design of two sets of first driving pumps 3 plays a standby role, avoiding the unexpected condition.
The condensed water storage tank 2 is connected with the boiler room end 7 through a liquid conveying pipe 26, a pneumatic ball valve is arranged on the liquid conveying pipe 26, a washing ball is arranged at the upper end in the condensed water storage tank 2, and the washing ball is communicated with the liquid conveying pipe 26. When the boiler room end 7 does not need excessive hot water, the hot water can be conveyed back into the condensed water storage tank 2 through the liquid conveying pipe 26, and the hot water can be discharged from the condensed water storage tank 2 to the outside while waiting for the next operation.
The system also comprises a central control end, and a human-computer interaction interface and a human-computer interaction button are arranged on the central control end.
The design of the central control end realizes the visual operation, automatic operation, remote operation and the like of the system.
Above only the utility model discloses an it is preferred embodiment, the utility model discloses a scope of protection not only limits in above-mentioned embodiment, and the all belongs to the utility model discloses a technical scheme under the thinking all belongs to the utility model discloses a scope of protection. It should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.
Claims (10)
1. The utility model provides a pack high temperature comdenstion water heat energy and synthesize intelligent integrated system, characterized by including: the system comprises a condensed water inlet end (1), a condensed water storage tank (2), a first driving pump (3), a sterilization machine hot water tank (4), a first heat exchange plate (5), a second heat exchange plate (6), a boiler room end (7), a second driving pump (8) and a sterilization machine adding pipeline (9);
the condensed water inlet end (1) comprises a bottle washing machine inlet end, a first sterilization machine inlet end and a zip-top can line sterilization machine inlet end;
the boiler comprises a condensate water inlet end (1), a condensate water storage tank (2), a first driving pump (3), a first heat exchange plate (5) and a boiler room end (7), wherein the condensate water inlet end (1), the condensate water storage tank (2) is used for storing high-temperature condensate water from the condensate water inlet end (1), the first driving pump (3) is used for conveying the high-temperature condensate water in the condensate water storage tank (2) to the boiler room end (7) after being cooled by the first heat exchange plate (5), and the first heat exchange plate (5) is used for performing heat absorption operation on the high-temperature condensate water;
the sterilization machine hot water tank (4), the second driving pump (8), the first heat exchange plate (5) and the sterilization machine adding pipeline (9) are sequentially connected through pipelines, and the second driving pump (8) is used for heating hot water in the sterilization machine hot water tank (4) through the first heat exchange plate (5) and then conveying the heated hot water to the sterilization machine adding pipeline (9);
the sterilization machine hot water tank (4) is respectively connected with the sterilization machine adding pipeline (9) and the second heat exchange plate (6) through pipelines, the second heat exchange plate (6) is used for carrying out heat exchange operation on hot water in the sterilization machine hot water tank (4), and the sterilization machine adding pipeline (9) is communicated with the pipeline at the outlet end of the second heat exchange plate (6) and is used for conveying the hot water after heating.
2. The integrated intelligent heat energy integrated system for packaging high-temperature condensed water as claimed in claim 1, wherein: the device is characterized in that a water seal heat exchange device (21) is arranged at the upper end of the condensed water storage tank (2), and the sterilization machine hot water tank (4), the water seal heat exchange device (21) and the second drive pump (8) are connected through pipelines to form water circulation.
3. The integrated intelligent heat energy integrated system for packaging high-temperature condensed water as claimed in claim 2, wherein: the water outlet end of the sterilization machine hot water tank (4) is provided with a first temperature sensor (41) used for detecting the temperature of water, a pneumatic regulating valve (81) is arranged between the water seal heat exchange device (21) and the second driving pump (8), the first temperature sensor (41) is provided with a first temperature threshold, and the flow of the pneumatic regulating valve (81) is reduced when the first temperature sensor (41) senses that the temperature of the sterilization machine hot water tank (4) is lower than the first temperature threshold.
4. The integrated intelligent heat energy integrated system for packaging high-temperature condensed water as claimed in claim 1, wherein: be provided with second temperature sensor (22) and first baroceptor (23) in comdenstion water accumulator (2), be provided with pressure-relief pipe (24) on comdenstion water accumulator (2), be provided with pressure-relief valve (25) on pressure-relief pipe (24), pressure-relief valve (25) are provided with the pressure threshold value, and pressure-relief valve (25) open when comdenstion water accumulator (2) internal pressure is greater than the pressure threshold value.
5. The integrated intelligent heat energy integrated system for packaging high-temperature condensed water as claimed in claim 1, wherein: the second heat exchange plate (6) comprises a steam pipe (61) used for conveying hot steam into the second heat exchange plate (6), a steam valve (62) is arranged on the steam pipe (61), a third temperature sensor (63) is arranged on the sterilization machine adding pipeline (9), and the third temperature sensor (63) is electrically connected with the steam valve (62).
6. The integrated intelligent heat energy integrated system for packaging high-temperature condensed water as claimed in claim 1, wherein: be provided with second manometer (31) between first driving pump (3) and first heat transfer board (5), be provided with fourth temperature sensor (71) between first heat transfer board (5) and boiler room end (7), second manometer (31) and fourth temperature sensor (71) all are connected with first driving pump (3) electricity.
7. The integrated intelligent heat energy integrated system for packaging high-temperature condensed water as claimed in claim 1, wherein: and a fifth temperature sensor (51) is arranged between the first heat exchange plate (5) and the second driving pump (8), and the fifth temperature sensor (51) is electrically connected with the second driving pump (8).
8. The integrated intelligent heat energy integrated system for packaging high-temperature condensed water as claimed in claim 1, wherein: the first driving pumps (3) are arranged in two groups, and the two groups of the first driving pumps (3) are arranged in parallel and are selected for use.
9. The integrated intelligent heat energy integrated system for packaging high-temperature condensed water as claimed in claim 1, wherein: the condensed water storage tank (2) is connected with the boiler room end (7) through a liquid conveying pipe (26), a pneumatic ball valve is arranged on the liquid conveying pipe (26), a washing ball is arranged at the upper end in the condensed water storage tank (2), and the washing ball is communicated with the liquid conveying pipe (26).
10. The integrated intelligent heat energy integrated system for packaging high-temperature condensed water as claimed in any one of claims 1 to 9, wherein: the system also comprises a central control end, wherein a human-computer interaction interface and a human-computer interaction button are arranged on the central control end.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022931282.0U CN214371833U (en) | 2020-12-07 | 2020-12-07 | Intelligent integrated system is synthesized to packing high temperature comdenstion water heat energy |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022931282.0U CN214371833U (en) | 2020-12-07 | 2020-12-07 | Intelligent integrated system is synthesized to packing high temperature comdenstion water heat energy |
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| Publication Number | Publication Date |
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| CN214371833U true CN214371833U (en) | 2021-10-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202022931282.0U Active CN214371833U (en) | 2020-12-07 | 2020-12-07 | Intelligent integrated system is synthesized to packing high temperature comdenstion water heat energy |
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| CN (1) | CN214371833U (en) |
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