CN214366595U - Adsorption and dehumidification device for recycling waste heat of air compressor oil - Google Patents
Adsorption and dehumidification device for recycling waste heat of air compressor oil Download PDFInfo
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- CN214366595U CN214366595U CN202120283015.9U CN202120283015U CN214366595U CN 214366595 U CN214366595 U CN 214366595U CN 202120283015 U CN202120283015 U CN 202120283015U CN 214366595 U CN214366595 U CN 214366595U
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- circulating pump
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- 238000001179 sorption measurement Methods 0.000 title claims abstract description 98
- 238000007791 dehumidification Methods 0.000 title claims abstract description 88
- 239000010725 compressor oil Substances 0.000 title claims abstract description 24
- 239000002918 waste heat Substances 0.000 title claims abstract description 20
- 238000004064 recycling Methods 0.000 title description 5
- 239000012530 fluid Substances 0.000 claims abstract description 37
- 238000001816 cooling Methods 0.000 claims abstract description 33
- 230000001172 regenerating effect Effects 0.000 claims abstract description 4
- 230000008929 regeneration Effects 0.000 claims description 15
- 238000011069 regeneration method Methods 0.000 claims description 15
- 238000011084 recovery Methods 0.000 claims description 5
- 239000010721 machine oil Substances 0.000 claims description 4
- 239000007789 gas Substances 0.000 description 12
- 238000003795 desorption Methods 0.000 description 5
- 238000005265 energy consumption Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 239000003921 oil Substances 0.000 description 5
- 230000006835 compression Effects 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
- 239000003463 adsorbent Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000010724 circulating oil Substances 0.000 description 1
- 239000012809 cooling fluid Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005381 potential energy Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000002336 sorption--desorption measurement Methods 0.000 description 1
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Abstract
The utility model discloses an adsorption dehumidification device for recovering waste heat of air compressor oil, which comprises an air compressor, a heat exchanger, a hot fluid storage tank, an adsorption dehumidification bed, a first circulating pump, a second circulating pump, a third circulating pump, a cooling tower, an air blower and an air storage tank; an outlet of the hot fluid storage tank is connected with an inlet of the hot fluid storage tank through a first circulating pump, a cold side of the heat exchanger and a constant temperature pipeline of the adsorption dehumidification bed to form a regenerative heat source loop; an outlet of the cooling tower is connected with an inlet of the cooling tower through a second circulating pump and a constant temperature pipeline of the adsorption dehumidification bed to form an adsorption cooling loop; the air compressor oil outlet is connected with the air compressor oil inlet through a third circulating pump and the hot side of the heat exchanger to form an air compressor oil waste heat utilization loop; the air blower is connected with the air storage tank through the dehumidification channel of the adsorption dehumidification bed and the air compressor in sequence. The utility model discloses can retrieve air compressor machine waste heat drive adsorption type dehumidification, provide low dew point temperature's dry air to reach energy saving and consumption reduction's purpose.
Description
Technical Field
The utility model relates to an air treatment technical field, concretely relates to adsorption and dehumidification device of air compressor machine oil waste heat recovery.
Background
The air compressor of the oil circulation system is widely applied to high-pressure gas compression production of factories and workshops due to strong compression power and good adaptability to working environment. However, only 15% of energy consumed in the working process of the air compressor of the oil circulation system is converted into air potential energy, and the rest 85% of energy is converted into heat energy. After heat energy is absorbed by circulating oil of the air compressor, the oil temperature is as high as over 85 ℃, but the part of heat energy is generally discharged into the air by cooling equipment carried by the air compressor and is wasted, so that energy consumption loss is caused. In addition, in the process of compressing gas, when the air compressor sucks high-temperature and high-humidity air, the air displacement and the exhaust pressure of the air compressor are reduced, the system efficiency is reduced, the energy consumption of the air compressor unit is increased, and meanwhile certain potential safety hazards exist.
At present, relevant technologies for combining waste heat recovery of an air compressor and intake air dehumidification are available. Research finds that in the related technology, a surface cooling device is used for cooling a high-heat part of an air compressor in an air cooling mode, then the obtained high-heat gas is matched with a rotary wheel type adsorption dehumidifying device to carry out an adsorption-desorption regeneration process, and dry air is generated for air compression, so that the efficiency is improved, and the energy consumption is reduced. However, for the liquid circulation system air compressor, a large amount of heat is enriched by the circulating liquid, and the surface cooling device cannot recycle heat energy quickly and efficiently. In addition, the cooling effect is greatly influenced by the parameters (temperature and humidity) of the inlet air, and certain limitation is provided for the working environment.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome prior art's is not enough, provides an adsorption and dehumidification device of air compressor machine oil waste heat recovery, through retrieving the adsorption type dehumidification of air compressor machine waste heat drive, provides low dew point temperature's dry air, reaches energy saving and consumption reduction's purpose.
The utility model provides a its technical problem realize through following technical scheme:
an adsorption dehumidification device for recovering waste heat of air compressor oil comprises an air compressor, a heat exchanger, a hot fluid storage tank, an adsorption dehumidification bed, a first circulating pump, a second circulating pump, a third circulating pump, a cooling tower, an air blower and an air storage tank;
an outlet of the hot fluid storage tank is connected with an inlet of the hot fluid storage tank through a first circulating pump, a cold side of the heat exchanger and a constant temperature pipeline of the adsorption dehumidification bed to form a regenerative heat source loop; an outlet of the cooling tower is connected with an inlet of the cooling tower through a second circulating pump and a constant temperature pipeline of the adsorption dehumidification bed to form an adsorption cooling loop; the air compressor oil outlet is connected with the air compressor oil inlet through a third circulating pump and the hot side of the heat exchanger to form an air compressor oil waste heat utilization loop; the air blower is connected with the air storage tank through an adsorption dehumidification bed dehumidification channel and an air compressor in sequence;
when the adsorption dehumidification bed is in the adsorption cooling loop, the adsorption dehumidification bed operates under the adsorption dehumidification working condition:
the wet air enters a dehumidification channel of the adsorption dehumidification bed through an air blower to be dehumidified, and the dehumidified dry air enters an air compressor to be compressed to an air storage tank. Meanwhile, cold fluid in the cooling tower enters a constant temperature pipeline of the adsorption dehumidification bed through a second circulating pump to recover adsorption heat, and the cold fluid after absorbing heat returns to the cooling tower to cool.
When the adsorption dehumidification bed is in the regeneration heat source loop, the adsorption dehumidification bed operates under the regeneration working condition:
and the hot fluid in the hot fluid storage tank is conveyed to the heat exchanger through the first circulating pump to exchange heat with the high-temperature air compressor oil, so that the hot fluid is changed into high-temperature hot fluid, the high-temperature hot fluid enters a constant-temperature pipeline of the adsorption dehumidification bed, a high-temperature environment for desorption and regeneration of the adsorbent is created, high-humidity gas after desorption is discharged outdoors, and the hot fluid after cooling returns to the hot fluid storage tank.
Preferably, the adsorption dehumidification bed comprises at least two adsorption dehumidification beds connected in parallel, and when at least one adsorption dehumidification bed is operated in the adsorption dehumidification condition, at least another adsorption dehumidification bed is operated in the regeneration condition. Thus, the effects of recycling the waste heat of the air compressor oil and continuously supplying low-temperature dry air can be realized.
Compared with the prior art, the beneficial effects of the utility model are that:
1. air compressor machine oil carries out the heat transfer through heat exchanger and regeneration hot-fluid, can reduce the inside temperature of air compressor machine fast, and the heat transfer process is reliable and stable.
2. The adsorption dehumidification bed utilizes the waste heat of the air compressor oil as an adsorbent regeneration heat source, does not need extra heating energy consumption, and realizes the efficient recycling of energy.
3. The cold fluid can not only effectively absorb adsorption heat in the adsorption process, improve the adsorption efficiency of the adsorption bed, but also cool the dehumidified dry air, provide low-temperature dry air for the air compressor, and reduce the damage of high-temperature gas to the air compression system and the energy consumption of the system.
Drawings
Fig. 1 is a schematic overall structure diagram of an adsorption dehumidification device for recovering waste heat of air compressor oil according to the present embodiment;
description of reference numerals: 1-an air compressor; 2-a heat exchanger; 3-circulating pump III; 4-a first circulating pump; 5-a hot fluid storage tank; 6, a first adsorption dehumidification bed; 7-adsorption dehumidification bed II; 8-a cooling tower; 9-circulating pump II; 10-a blower; 11-a gas storage tank; V1-V7-four-position two-way reversing valve.
Detailed Description
In order to make the above objects, features and advantages of the present invention more comprehensible, the present invention is described in detail with reference to the accompanying drawings and the detailed description.
In the description of the present application, it is to be understood that the terms "first", "second" are used for descriptive purposes only and are not to be construed as indicating relative importance or as implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In addition, the definition of hot and cold sides in this application is: the heat of the hot side is transferred to the cold side, the fluid flowing through the hot side releases heat and lowers the temperature, and the fluid flowing through the cold side absorbs heat and raises the temperature.
Referring to fig. 1, the embodiment provides an adsorption dehumidification device for recovering waste heat of air compressor oil, which includes an air compressor 1, a heat exchanger 2, a hot fluid storage tank 5, a first adsorption dehumidification bed 6, a second adsorption dehumidification bed 7, a cooling tower 8, a second circulating pump 9, a blower 10, a gas storage tank 10, and a pipeline, a circulating pump, a four-position two-way reversing valve and a control system.
An outlet of the hot fluid storage tank 5 is sequentially connected with inlets of constant temperature pipelines of the first adsorption dehumidification bed 6 and the second adsorption dehumidification bed 7 through a first circulating pump 4, a cold side of the heat exchanger 2 and a four-position two-way reversing valve V4 respectively, outlets of the constant temperature pipelines of the first adsorption dehumidification bed 6 and the second adsorption dehumidification bed 7 are connected with an inlet of the hot fluid storage tank 5 through outlets of a four-position two-way reversing valve V6 and a four-position two-way reversing valve V7 respectively, and a regenerative heat source loop is formed.
The outlet of the cooling tower 8 is sequentially connected with the inlets of the constant temperature pipelines of the first adsorption dehumidification bed 6 and the second adsorption dehumidification bed 7 through a second circulating pump 9 and a four-position two-way reversing valve V3, the outlets of the constant temperature pipelines of the first adsorption dehumidification bed 6 and the second adsorption dehumidification bed 7 are respectively connected with the inlet of the cooling tower 8 through the other outlet of the four-position two-way reversing valve V6 and the other outlet of the four-position two-way reversing valve V7, and an adsorption cooling loop is formed.
The air blower 10 is respectively connected with dehumidification channel inlets of the first adsorption dehumidification bed 6 and the second adsorption dehumidification bed 7 through a four-position two-way reversing valve V5, dehumidification channel outlets of the first adsorption dehumidification bed 6 and the second adsorption dehumidification bed 7 are respectively connected with a gas inlet of the air compressor 1 through outlets of a four-position two-way reversing valve V1 and a four-position two-way reversing valve V2, a gas outlet of the air compressor 1 is connected with the gas storage tank 11, and the other outlets of the four-position two-way reversing valve V1 and the four-position two-way reversing valve V2 are directly communicated with the outside and used for discharging high-humidity air.
And an air compressor oil outlet of the air compressor 1 sequentially passes through a third circulating pump 3 and a hot side of the heat exchanger 2 and then returns to an air compressor oil inlet of the air compressor 1 to form an air compressor oil waste heat utilization loop.
The operation of the adsorption dehumidifying apparatus of the present embodiment will be described below.
And (3) adsorption dehumidification of the first adsorption dehumidification bed 6: the wet air enters the dehumidification channel of the first adsorption dehumidification bed 6 through the four-position two-way reversing valve V5 by the air blower 10, and the dehumidified dry air flows through the four-position two-way reversing valve V1 and is compressed to the air storage tank 11 by the air compressor 1 through a dry air pipeline. Meanwhile, the cold fluid in the cooling tower 8 is conveyed by the second circulating pump 9 to pass through the four-position two-way reversing valve V3, enters the constant temperature pipeline of the first adsorption dehumidification bed 6 to recover adsorption heat, and the cold fluid after absorbing heat energy enters the cooling tower 8 through the four-position two-way reversing valve V6 to be cooled and recycled.
The second adsorption dehumidification bed 7 is used for adsorption dehumidification, and the first adsorption dehumidification bed 6 is used for desorption regeneration: when the adsorption dehumidification bed I6 is saturated, the input of humid air and cold fluid is stopped, after all cold fluid in the constant temperature pipeline of the adsorption dehumidification bed I6 is recovered to the cooling tower 8, the circulating pump I4 conveys low-temperature hot fluid in the hot fluid storage tank 5 to pass through the heat exchanger 2 to exchange heat with high-temperature air compressor oil, the high-temperature hot fluid after heat exchange enters the constant temperature pipeline of the adsorption dehumidification bed I6 through the four-position two-way reversing valve V4, a high-temperature environment for desorption and regeneration of an adsorbent is created, high-humidity gas after desorption is discharged outdoors through the four-position two-way reversing valve V1, and the low-temperature hot fluid is recovered to the hot fluid storage tank 5 through the four-position two-way reversing valve V6 to be recycled. Meanwhile, the damp air enters the dehumidification channel of the second adsorption dehumidification bed 7 through the four-position two-way reversing valve V5 by the air blower 10, and the dehumidified dry air flows through the four-position two-way reversing valve V2 and is compressed to the air storage tank 11 by the air compressor 1 through a dry air pipeline. And a cold fluid in the cooling tower 8 is conveyed by the second circulating pump 9 to pass through the four-position two-way reversing valve V3, enters a constant temperature pipeline of the second adsorption dehumidification bed 7 to recover adsorption heat, and the cold fluid after absorbing heat energy enters the cooling tower 8 through the four-position two-way reversing valve V7 to be cooled and recycled.
Therefore, the two groups of adsorption beds are matched with the multi-group four-position two-way reversing valve to periodically and alternately operate, and the effects of recycling the waste heat of the air compressor oil and continuously supplying low-temperature dry air are achieved.
It is to be understood that although two sets of adsorption beds are used in the present embodiment, the number of the adsorption beds may be set as more sets as required, and when at least one set of the adsorption beds is operated in the adsorption dehumidification mode, at least another set of the adsorption beds is operated in the regeneration mode, and vice versa.
Taking the running oil cycle engine of the engine plant of south sand, Guangdong steam and Toyota as an example, the air compressor produces 40m of gas3And/min, the oil temperature is up to more than 85 ℃ after the air compressor stably operates for 30 min. Combining with actual working conditions, neglecting heat loss of heat recovery system and pipeline, the humidity content of the treated air inlet is 0.016kg/kg (parameter variation range: 0.012-0.024kg/kg), the temperature of the treated air is 30 ℃, the temperature of the cooling fluid is 25 ℃, and the regeneration temperature is 70 ℃ (parameter variation range: 50-80 ℃). The cycle period is 1200s, the dehumidification heat exchangers in the adsorption and dehumidification stages can reduce the outlet humidity to the required air humidity condition (below 0.0076 kg/kg), and the outlet air temperature of the dehumidification heat exchangers can be rapidly reduced to below 30 ℃ from a position close to the regeneration temperature.
The above detailed description is specific to possible embodiments of the present invention, and the embodiments are not intended to limit the scope of the present invention, and all equivalent implementations or modifications that do not depart from the scope of the present invention should be included within the scope of the present invention.
Claims (2)
1. The utility model provides an adsorption and dehumidification device of air compressor machine oil waste heat recovery which characterized in that: the system comprises an air compressor, a heat exchanger, a hot fluid storage tank, an adsorption dehumidification bed, a first circulating pump, a second circulating pump, a third circulating pump, a cooling tower, a blower and an air storage tank;
an outlet of the hot fluid storage tank is connected with an inlet of the hot fluid storage tank through a first circulating pump, a cold side of the heat exchanger and a constant temperature pipeline of the adsorption dehumidification bed to form a regenerative heat source loop; an outlet of the cooling tower is connected with an inlet of the cooling tower through a second circulating pump and a constant temperature pipeline of the adsorption dehumidification bed to form an adsorption cooling loop; the air compressor oil outlet is connected with the air compressor oil inlet through a third circulating pump and the hot side of the heat exchanger to form an air compressor oil waste heat utilization loop; the air blower is connected with the air storage tank through an adsorption dehumidification bed dehumidification channel and an air compressor in sequence;
when the adsorption dehumidification bed is in the adsorption cooling loop, the adsorption dehumidification bed operates under an adsorption dehumidification working condition; when the adsorption dehumidification bed is in the regeneration heat source loop, the adsorption dehumidification bed operates under the regeneration working condition.
2. The adsorption dehumidifying device for recovering waste heat of air compressor oil according to claim 1, wherein: the adsorption dehumidification bed comprises at least two adsorption dehumidification beds which are connected in parallel, and when at least one adsorption dehumidification bed operates under an adsorption dehumidification working condition, at least another adsorption dehumidification bed operates under a regeneration working condition.
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CN202120283015.9U CN214366595U (en) | 2021-02-01 | 2021-02-01 | Adsorption and dehumidification device for recycling waste heat of air compressor oil |
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