CN214354004U - Composite material workpiece forming equipment - Google Patents
Composite material workpiece forming equipment Download PDFInfo
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- CN214354004U CN214354004U CN202023259354.8U CN202023259354U CN214354004U CN 214354004 U CN214354004 U CN 214354004U CN 202023259354 U CN202023259354 U CN 202023259354U CN 214354004 U CN214354004 U CN 214354004U
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Abstract
The utility model belongs to the technical field of the combined material work piece shaping manufacturing, a combined material work piece former is disclosed, this combined material work piece former includes the board system, pipe-line system, heating system, cooling system and control system, the board system includes a plurality of pallet, the mould is placed between two adjacent pallets, pipe-line system includes a plurality of branch road pipeline and a trunk line, the branch road pipeline is connected with the pallet, the branch road pipeline is connected with the trunk line, heating system and trunk line are connected, heating system is used for exporting heating medium to pallet, cooling system includes a plurality of cooling device of group, every cooling device of group exports different cooling medium to pallet of presetting the temperature respectively. The utility model discloses a pallet interval sets up, guarantees that the mould heating is even or the cooling is even, through control system control heating system and cooling system's start-up and pause, and the mould need not shift between heating system and cooling system, reduces intensity of labour.
Description
Technical Field
The utility model relates to a combined material shaping manufacturing technical field especially relates to a combined material work piece former.
Background
The composite material is a material formed by combining two or more different substances in different modes, can exert the advantages of various materials, overcomes the defect of a single material, and expands the application range of the material. The composite material has the characteristics of light weight, high strength, chemical corrosion resistance and the like, and is widely applied to the fields of aerospace, automobiles, electronics, electrical and fitness equipment and the like. The existing composite materials comprise glass fibers, carbon fibers, aramid fibers and the like.
The existing composite material molding and manufacturing equipment comprises heating equipment and cooling equipment which work independently, wherein a mold injected with the composite material is heated in the heating equipment and then softened and molded, and then the mold is transferred from the heating equipment to the cooling equipment to cool the composite material, so that the molded composite material is finally obtained. In the existing composite material molding and manufacturing equipment, the floor space of heating equipment and cooling equipment is large, a mold is manually transferred from the heating equipment to the cooling equipment, the labor intensity is high, and the production speed is low.
SUMMERY OF THE UTILITY MODEL
The utility model discloses an aim at: the composite material workpiece forming equipment is provided, a mold does not need to be transferred between a heating system and a cooling system, and labor intensity can be reduced.
In order to achieve the purpose, the utility model adopts the following technical proposal:
a composite workpiece forming apparatus comprising:
the machine station system comprises a plurality of pallets, and a mold clamped with a composite material and an air bag is placed between two adjacent pallets;
the pipeline system comprises a plurality of branch pipelines and a main pipeline, the branch pipelines are connected with the pallet in a one-to-one correspondence mode, and each branch pipeline is connected with the main pipeline;
a heating system connected to the trunk conduit, the heating system configured to output a heating medium to the pallet;
the cooling system comprises a plurality of groups of cooling devices, and each group of cooling devices is used for respectively outputting cooling media with different preset temperatures to the pallet;
and the control system is used for controlling the start and stop of the heating system and the cooling system.
As an optional technical solution, an electronic proportional valve is arranged between the branch pipeline and the pallet.
As an optional technical scheme, still include the wind pressure system, pipe-line system still includes the wind pressure pipeline, the wind pressure pipeline is connected with the air pocket in the mould, the wind pressure system respectively with the wind pressure pipeline with the trunk line is connected.
As an optional technical scheme, still include recovery system, pipe-line system still includes that a plurality of retrieves branch pipe and a recovery and is responsible for, every retrieve the one end of branch pipe respectively with one the pallet is connected, every retrieve the other end of branch pipe all with it is connected to retrieve the person in charge, recovery system with it is connected to retrieve the person in charge.
As an optional technical solution, the recycling system includes a plurality of groups of recycling devices, and each group of recycling devices is connected to the recycling main pipe.
As an optional technical solution, the recycling device is set to three groups, the first group is used for recycling the heating medium, the second group is used for recycling water with a first preset temperature, and the third group is used for recycling water with a second preset temperature.
As an alternative solution, the heating medium is water vapor.
As an optional technical solution, the cooling devices are arranged in two groups, wherein the cooling medium output by one group of the cooling devices is water at a third preset temperature, and the cooling medium output by the other group of the cooling devices is water at a fourth preset temperature.
As an optional technical scheme, combined material work piece former still includes temperature control system, temperature control system includes a plurality of temperature probe, every all be provided with on the pallet temperature probe, temperature probe detects the temperature of pallet.
As an optional technical solution, the composite material workpiece forming equipment further includes a lifting system, and the machine platform system is connected to an output end of the lifting system.
The beneficial effects of the utility model reside in that:
the utility model provides a composite material workpiece forming device, which comprises a machine platform system, a pipeline system, a heating system, a cooling system and a control system, wherein the machine platform system comprises a plurality of pallets which are arranged at intervals, the composite material is coated on the periphery of an air bag, the composite material and the air bag are arranged in a mould, then the mould is placed between two adjacent pallets, the control system controls the heating system to work, the heating system outputs heating medium to the pallets, the pallets are arranged on both sides of the mould, the mould is uniformly heated, so as to avoid abnormal molding of the composite material in the mould, when the mold needs to be cooled, the control system controls the cooling system to work, the plurality of groups of cooling devices are started to work successively, cooling media with different preset temperatures are conveyed to the pallet, and the mold is guaranteed to be cooled rapidly and uniformly so as to avoid abnormal molding of the composite material in the mold. The utility model discloses a combined material work piece former closes heating system and starts cooling system through control system after the mould heating, can cool off the mould, and the mould need not shift between heating system and cooling system, reduces intensity of labour.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings and examples;
fig. 1 is a layout diagram of the composite material workpiece forming equipment of the present invention.
In fig. 1:
1. a machine platform system; 11. a pallet; 21. a branch pipeline; 22. a main conduit; 23. a wind pressure pipeline; 24. recovering the branch pipe; 25. recovering the main pipe; 3. a heating system; 4. a cooling system; 41. a cooling device; 5. an electronic proportional valve; 6. a wind pressure system; 7. a recovery system; 71. and (5) a recovery device.
Detailed Description
In order to make the technical problems, technical solutions and technical effects achieved by the present invention more clear, the embodiments of the present invention will be described in further detail with reference to the accompanying drawings, and obviously, the described embodiments are only some embodiments, not all embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by those skilled in the art without creative efforts belong to the protection scope of the present invention.
In the description of the present invention, unless expressly stated or limited otherwise, the terms "connected," "connected," and "fixed" are to be construed broadly, e.g., as meaning permanently connected, detachably connected, or integral to one another; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In the present disclosure, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact between the first and second features, or may comprise contact between the first and second features not directly. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
The technical solution of the present invention is further explained by the following embodiments with reference to the accompanying drawings.
The embodiment provides a composite material workpiece forming device, which is used for curing and forming a composite material, wherein the composite material is any one of glass fiber, carbon fiber, aramid fiber, silicon carbide fiber and boron fiber.
In this embodiment, the composite material workpiece forming apparatus includes a machine system 1, a piping system, a heating system 3, a cooling system 4 and a control system, the machine system 1 includes a plurality of pallets 11, a mold clamped with a composite material and an air bag is placed between two adjacent pallets 11, the piping system includes a plurality of branch pipes 21 and a main pipe 22, the branch pipes 21 are connected with the pallets 11 in a one-to-one correspondence manner, each branch pipe 21 is connected with the main pipe 22, the heating system 3 is configured to output a heating medium to the pallet 11, the cooling system 4 includes a plurality of groups of cooling devices 41, each group of cooling devices 41 is configured to output a cooling medium with different preset temperatures to the pallet 11, and the control system is configured to control the start and pause of the heating system 3 and the cooling system 4.
Specifically, there are two pallets 11, two branch pipes 21, and two sets of cooling devices 41, where one set of cooling device 41 outputs a cooling medium with a third preset temperature, and the other set of cooling device 41 outputs a cooling medium with a fourth preset temperature, and the third preset temperature is higher than the fourth preset temperature. Valves are arranged between the heating system 3 and the main pipeline 22 and between each group of cooling devices 41 and the main pipeline 22, the composite material is wrapped on the periphery of the air bag, the composite material and the air bag are loaded into a mold, the mold is placed between two adjacent pallets 11, the valves between the heating system 3 and the main pipeline 22 are opened, the control system enables the heating system 3 to work, a heating medium output by the heating system 3 flows to each branch pipeline 21 after passing through the main pipeline 22, the heating medium in each branch pipeline 21 flows to the pallet 11, the mold is placed between the adjacent pallets 11, the pallet 11 transfers heat to the mold, the mold is uniformly heated, and abnormal molding of the composite material in the mold is avoided; when the mold needs to be cooled, the valves between the heating system 3 and the main pipeline 22 are closed, the control system controls the wind pressure system 6 to blow the heating medium in the pallet 11 to the recovery system 7, the wind delivered by the wind pressure system 6 cools the pallet 11 for the first time, the pallet 11 is cooled to the first stage temperature, the valves between one group of cooling devices 41 and the main pipeline 22 are opened, so that the cooling medium at the third preset temperature is delivered to the pallet 11, when the pallet 11 is cooled to the second stage temperature, the valves are closed and the valves between the other group of cooling devices 41 and the main pipeline 22 are opened, so that the cooling medium at the fourth preset temperature is delivered to the pallet 11, the pallet 11 is cooled by the cooling media at different temperatures, so that the mold can be rapidly and uniformly cooled, the production efficiency is improved, the composite material injected into the mold is cooled three times, that the curing and forming speed of the composite material is ensured, but also avoids the composite material from generating bubbles due to the violent temperature change. After the composite material workpiece forming equipment heats the mold, the heating system 3 is closed and the cooling system 4 is started through the control system, so that the mold can be cooled, the mold does not need to be transferred between the heating system 3 and the cooling system 4, and the labor intensity is reduced. The utility model discloses an in other embodiments, the pallet 11 can be three, or four, or other arbitrary quantity, and the quantity of branch road pipeline 21 is the same with the quantity of pallet 11, and cooling device 41's quantity can set up according to actual need, and this embodiment is no longer repeated one by one.
In some embodiments, the lengths of the branch pipes 21 are different, and the flow rate of the heating medium or the cooling medium branched from the main pipe 22 to each branch pipe 21 is different, which will cause the temperature of two adjacent pallets 11 to be different if the flow rate of the heating medium or the cooling medium in two adjacent pallets 11 is different, and finally cause the mold to be heated or cooled unevenly. In the present embodiment, an electronic proportional valve 5 is provided between the branch pipes 21 and the pallet 11, and the control system controls the electronic proportional valve 5 to control the flow rate of the heating medium or the cooling medium into the pallet 11. The control of the electronic proportional valve 5 can refer to the prior art, and the description of the embodiment is omitted.
In this embodiment, the composite material workpiece forming apparatus further includes a wind pressure system 6, the duct system further includes a wind pressure duct 23, the wind pressure duct 23 is connected to the air bag in the mold, and the wind pressure system 6 is connected to the wind pressure duct 23 and the main duct 22, respectively. The quantity of wind pressure pipeline 23 is the same with the quantity of mould, and when the mould was in the heating state, wind pressure system 6 will possess the wind of predetermineeing the wind pressure and carry wind pressure pipeline 23 and the gasbag in, the pressure and the temperature in the gasbag obtain improving, can improve the pressure that composite received, the internal stress that produces when reducing the shaping of composite work piece for the fibre can fully be infiltrated to the resin, discharges the bubble, improves the shaping quality of composite work piece. When it is desired to exhaust the heating or cooling medium from the pallet 11, the wind pressure system 6 delivers wind into the pallet 11. The wind pressure system 6 is controlled by a control system.
In this embodiment, the composite material workpiece forming device further includes a recycling system 7, the piping system further includes a plurality of recycling branch pipes 24 and a recycling main pipe 25, the number of the recycling branch pipes 24 is the same as that of the pallets 11, one end of each recycling branch pipe 24 is connected with one pallet 11, the other end of each recycling branch pipe 24 is connected with the recycling main pipe 25, the recycling system 7 is connected with the recycling main pipe 25, the heating medium or the cooling medium in the pallet 11 is collected to the recycling main pipe 25 through the recycling branch pipes 24, the heating medium or the cooling medium finally flows into the recycling system 7, the heating medium or the cooling medium can be recycled, and the utilization rate is improved.
In the embodiment, the recycling system 7 includes a plurality of groups of recycling devices 71, each group of recycling devices 71 is connected to the recycling main pipe 25, and a valve is disposed between each group of recycling devices 71 and the recycling main pipe 25. The number of the recovery devices 71 is equal to the sum of the number of the heating systems 3 and the number of the cooling devices 41, and in the present embodiment, the recovery devices 71 are three groups.
Specifically, the heating medium is water vapor, the maximum temperature of the pallet 11 in the heating state is 155 ℃, the cooling medium is water, the first preset temperature is 90 to 110 ℃, the second preset temperature is 30 to 50 ℃, the third preset temperature is 20 to 30 ℃, and the fourth preset temperature is 4 to 8 ℃. The first group of recovery devices 71 is used for recovering water vapor; after entering the pallet 11, the water at the third preset temperature output by the group of cooling devices 41 stays in the pallet 11 and is heated to the first preset temperature, and the temperature of the pallet 11 is lowered to the first preset temperature, which is a value detected by a temperature probe on the pallet 11, and the second group of recovery devices 71 is used for recovering the water at the first preset temperature; after entering the pallet 11, the water at the fourth preset temperature output by the other set of cooling devices 41 stays in the pallet 11 and is heated to the second preset temperature, and the temperature of the pallet 11 is lowered to the second preset temperature, where the second preset temperature is a value detected by a temperature probe on the pallet 11, and the third set of recovery devices 71 is used for recovering the water at the second preset temperature.
In this embodiment, the composite material workpiece forming equipment further comprises a temperature control system, the temperature control system comprises a plurality of temperature probes, and each pallet 11 is provided with a temperature probe.
In this embodiment, the composite material workpiece forming equipment further includes a lifting system, the machine station system 1 is connected to the output end of the lifting system, and the lifting system can lift or drop the pallet 11, so as to facilitate the taking out of the mold.
In the description herein, it is to be understood that the terms "upper," "lower," "left," "right," and the like are used in an orientation or positional relationship based on what is shown in the drawings for convenience of description and simplicity of operation, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed in a particular orientation, and be operated in a particular manner, and are not to be considered limiting. Furthermore, the terms "first" and "second" are used merely for descriptive purposes and are not intended to have any special meaning.
In the description herein, references to the description of "an embodiment," "an example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example.
In addition, the foregoing is only the preferred embodiment of the present invention and the technical principles applied thereto. It will be understood by those skilled in the art that the present invention is not limited to the particular embodiments described herein, but is capable of various obvious changes, rearrangements and substitutions as will now become apparent to those skilled in the art without departing from the scope of the invention. Therefore, although the present invention has been described in greater detail with reference to the above embodiments, the present invention is not limited to the above embodiments, and may include other equivalent embodiments without departing from the scope of the present invention.
Claims (10)
1. A composite workpiece forming apparatus, comprising:
the machine station system comprises a plurality of pallets, and a mold clamped with a composite material and an air bag is placed between two adjacent pallets;
the pipeline system comprises a plurality of branch pipelines and a main pipeline, the branch pipelines are connected with the pallet in a one-to-one correspondence mode, and each branch pipeline is connected with the main pipeline;
a heating system connected to the trunk conduit, the heating system configured to output a heating medium to the pallet;
the cooling system comprises a plurality of groups of cooling devices, and each group of cooling devices is used for respectively outputting cooling media with different preset temperatures to the pallet;
and the control system is used for controlling the start and stop of the heating system and the cooling system.
2. The composite material workpiece forming apparatus of claim 1, wherein an electronic proportional valve is disposed between the branch conduit and the pallet.
3. The composite material workpiece forming apparatus of claim 1, further comprising a wind pressure system, wherein the duct system further comprises a wind pressure duct connected to a gas pocket in the mold, and wherein the wind pressure system is connected to the wind pressure duct and the main duct, respectively.
4. The composite material workpiece forming device as claimed in claim 3, further comprising a recycling system, wherein the piping system further comprises a plurality of recycling branch pipes and a recycling main pipe, one end of each recycling branch pipe is connected to one pallet, the other end of each recycling branch pipe is connected to the recycling main pipe, and the recycling system is connected to the recycling main pipe.
5. The composite material workpiece forming device as claimed in claim 4, wherein the recycling system comprises a plurality of groups of recycling devices, and each group of recycling devices is respectively connected with the recycling main pipe.
6. The composite material workpiece forming device as claimed in claim 5, wherein the recycling devices are arranged in three groups, a first group of the recycling devices is used for recycling the heating medium, a second group of the recycling devices is used for recycling water with a first preset temperature, and a third group of the recycling devices is used for recycling water with a second preset temperature.
7. The composite workpiece forming apparatus of claim 1, wherein the heating medium is water vapor.
8. The composite workpiece forming device as claimed in claim 1, wherein the cooling devices are arranged in two groups, wherein the cooling medium output by one group of the cooling devices is water at a third preset temperature, and the cooling medium output by the other group of the cooling devices is water at a fourth preset temperature.
9. The composite material workpiece forming apparatus of claim 1, further comprising a temperature control system including a plurality of temperature probes, each of the pallets having the temperature probe disposed thereon, the temperature probes detecting the temperature of the pallet.
10. The composite workpiece forming apparatus of claim 1, further comprising a lift system, wherein the table system is connected to an output of the lift system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023259354.8U CN214354004U (en) | 2020-12-29 | 2020-12-29 | Composite material workpiece forming equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023259354.8U CN214354004U (en) | 2020-12-29 | 2020-12-29 | Composite material workpiece forming equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214354004U true CN214354004U (en) | 2021-10-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202023259354.8U Active CN214354004U (en) | 2020-12-29 | 2020-12-29 | Composite material workpiece forming equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214354004U (en) |
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2020
- 2020-12-29 CN CN202023259354.8U patent/CN214354004U/en active Active
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