CN214353355U

CN214353355U - High-automation blank cutting saw

Info

Publication number: CN214353355U
Application number: CN202023061322.7U
Authority: CN
Inventors: 黄坚; 周文; 孙浩; 娄炎群; 陈瑶姬; 方华; 王涛涛; 邓丽萍; 张琪
Original assignee: Zhejiang Tiandi Environmental Protection Technology Co Ltd
Current assignee: Zhejiang Tiandi Environmental Protection Technology Co Ltd
Priority date: 2020-12-17
Filing date: 2020-12-17
Publication date: 2021-10-08
Anticipated expiration: 2030-12-17

Abstract

The utility model discloses a high automatic blank cutting saw, including workstation, spout, pulley and hydraulic stem, the workstation upper end is provided with the spout, the spout upper end is provided with the slide, the slide bottom is provided with the pulley, be provided with on the slide lateral wall the hydraulic stem, the slide top is provided with the baffle, be provided with the screw rod on the baffle lateral wall. Has the advantages that: the utility model discloses a set up hydraulic stem, slide, spout, pulley and distance measuring sensor, in the device course of operation, the hydraulic stem applys thrust to the slide, make the pulley remove in the spout, and then drive and cut the base thing to saw bit direction translation, and displacement sensor can survey the distance of slide to the saw bit displacement in real time, corresponding distance after cutting the base and accomplishing, just transmission signal gives the hydraulic stem, make the slide withdraw from automatically and cut the base flow, degree of automation is higher, can protect operating personnel, improve the device practicality.

Description

High-automation blank cutting saw

Technical Field

The utility model relates to a blank cutting saw technical field, concretely relates to high automatic blank cutting saw.

Background

The green brick cutter is used widely in brick factory and kiln factory, and is used mainly in cutting solid brick and porous brick and thin-wall large hole.

Present blank cutting saw is through fixed blank thing by cutting in the use, the operation arm makes the saw bit displacement about the blank completion cut, the in-process of cutting the blank is along with the material splashes, there is certain potential safety hazard to the operator, the reduction device practicality, in addition, present blank cutting saw can splash to the material and play certain effect of blockking in the use saw cover, but can't collect through the material, lead to the material to drop on the workstation, need the manual work of later stage to clear up, the reduction device functionality.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

In order to overcome prior art not enough, the present blank cutting saw who provides a high automation, it is through fixed blank thing of being cut to have solved current blank cutting saw in the use, operation arm makes the saw bit displacement accomplish the blank cutting from top to bottom, the in-process of cutting the blank is followed the material and is splashed, there is certain potential safety hazard to the operator, the reduction device practicality, and current blank cutting saw is saw the cover and can splash to the material and play certain barrier effect in the use, but can't collect through the material, lead to the material to fall on the workstation, need the manual work in later stage to clear up, the functional problem of reduction device.

(II) technical scheme

The utility model discloses a following technical scheme realizes: the utility model provides a high-automation blank cutting saw, which comprises a workbench, a chute, a pulley and a hydraulic rod, wherein the chute is arranged at the upper end of the workbench, a slide plate is arranged at the upper end of the chute, the bottom end of the slide plate is provided with the pulley, the hydraulic rod is arranged on one side wall of the slide plate, a baffle is arranged at the top end of the slide plate, a screw rod is arranged on one side wall of the baffle, one end of the screw rod is provided with a hand wheel, the other end of the screw rod is provided with a top plate, a mounting plate is arranged at one side of the upper end of the workbench, a displacement sensor is arranged on one side wall of the mounting plate, a PLC control cabinet is arranged on one side wall of the workbench, a support plate is arranged at one side of the lower part of the workbench, a motor is arranged on the support plate, a fixed plate is arranged at one side of the motor, a first belt pulley is arranged on one side wall of the fixed plate, a second belt pulley is arranged above the first belt pulley, a transmission belt is arranged between the first belt pulley and the second belt pulley, a connecting shaft is arranged on the side wall of the second belt pulley, a speed reducer is arranged on the connecting shaft, a saw cover is arranged at one end of the connecting shaft, a rotating shaft is arranged in the saw cover, a saw blade is arranged on the rotating shaft, a convex block is arranged at the bottom end of the inner wall of the saw cover, and a collecting box is arranged on the convex block.

Furthermore, the spout shaping in on the workstation, the pulley with the slide passes through bolted connection, the pulley with spout sliding connection, the hydraulic stem with the workstation and the slide all passes through bolted connection.

By adopting the technical scheme, in the working process of the device, the hydraulic rod applies thrust to the sliding plate, so that the pulley moves in the sliding groove, and further drives the blank cutting object to translate towards the direction of the saw blade.

Furthermore, the baffle plate is connected with the sliding plate through screws, the screw rod penetrates through the baffle plate, the screw rod is connected with the hand wheel through screws, and the screw rod is connected with the baffle plate through screws.

By adopting the technical scheme, the blank cutting object is placed between the baffle plates, and then the hand wheel is rotated to drive the top plate to move through the screw rod, so that the blank cutting object is fixed.

Further, the mounting panel with the workstation passes through screwed connection, displacement sensor with the mounting panel passes through the draw-in groove and connects, the PLC switch board with the workstation passes through screwed connection.

By adopting the technical scheme, the displacement sensor can measure the displacement distance of the sliding plate to the saw blade in real time, and when the blank cutting is finished, the corresponding distance is corresponding, a signal is transmitted to the hydraulic rod, so that the sliding plate automatically exits the blank cutting process, and the PLC control cabinet controls the whole operation of the device.

Further, the backup pad with the workstation passes through screwed connection, the motor with the backup pad passes through screwed connection, the fixed plate with the backup pad passes through screwed connection, belt pulley one with the fixed plate rotates to be connected, the motor with a belt pulley key-type connection, belt pulley two with the fixed plate rotates to be connected, driving belt with belt pulley one and two equal nested connections of belt pulley, the connecting axle with the two screwed connection of belt pulley, the speed reducer with the connecting axle key-type connection.

By adopting the technical scheme, the motor drives the belt pulley I to rotate, the belt pulley passes through the transmission belt again to drive the belt pulley II to rotate, so that the connecting shaft is driven to rotate, and meanwhile, the speed reducer improves output torque and reduces load inertia while reducing speed, so that the saw blade is ensured to rotate stably.

Furthermore, the rotating shaft is rotatably connected with the saw cover, the rotating shaft is connected with the connecting shaft key, and the saw blade is connected with the rotating shaft barrel through a screw.

By adopting the technical scheme, the connecting shaft drives the rotating shaft to rotate, so as to drive the saw blade to rotate, the blank cutting object is cut, and the saw cover can block splashed materials.

Furthermore, the convex block is connected with the saw cover through a screw, and the collecting box is connected with the convex block through a clamping groove.

Through adopting above-mentioned technical scheme, the collecting box can with the material that splashes that blocks in the saw cover is collected in unison, prevents that it from finally falling on the workstation, guarantees the clean and tidy nature on workstation surface need not artifical later stage and clears up, simultaneously the lug is convenient for will the collecting box takes off, and then clears up the material of collecting, improves the device functionality.

(III) advantageous effects

Compared with the prior art, the utility model, following beneficial effect has:

1. in order to solve the problems that the prior blank cutting saw finishes blank cutting by fixing a blank cut object and operating an operating arm to enable a saw blade to move up and down to finish the blank cutting, the blank cutting process is accompanied by splashing of materials, certain potential safety hazards are caused to an operator, and the practicability of the device is reduced, the utility model discloses a hydraulic rod, a sliding plate, a sliding groove, a pulley and a distance measuring sensor are arranged, in the working process of the device, the hydraulic rod applies thrust to the sliding plate to enable the pulley to move in the sliding groove, so that the blank cut object is driven to translate towards the direction of the saw blade, the distance from the sliding plate to the saw blade can be measured in real time by the displacement sensor, and a signal is transmitted to the hydraulic rod corresponding to the corresponding distance after the blank cutting is finished, so that the sliding plate automatically exits from the blank cutting process, the automation degree is higher, an operator can be protected, and the practicability of the device is improved;

2. saw the cover in the use can splash to the material and play certain effect of blockking for solving current blank cutting saw, but can't collect through the material, lead to the material to fall on the workstation, need the later stage manual work to clear up, reduce the functional problem of device, the utility model discloses a set up lug and collecting box, the collecting box can unify the collection with the material that splashes that blocks in the saw cover, prevents that it from finally falling on the workstation, guarantees the clean and tidy nature on workstation surface, need not artifical later stage and clears up, and the lug is convenient for take off the collecting box simultaneously, and then clears up the material of collecting, improves the device functionality.

Drawings

Fig. 1 is a schematic structural diagram of a high-automation blank cutting saw according to the present invention;

fig. 2 is a left side view of the high-automation green brick cutting saw of the present invention;

fig. 3 is the section view of the saw cover in the high automation blank cutting saw of the utility model.

The reference numerals are explained below:

1. a work table; 2. a hydraulic lever; 3. a hand wheel; 4. a screw; 5. a top plate; 6. a slide plate; 7. a baffle plate; 8. a rotating shaft; 9. a saw cover; 10. a connecting shaft; 11. a speed reducer; 12. a fixing plate; 13. a second belt pulley; 14. a drive belt; 15. mounting a plate; 16. a PLC control cabinet; 17. a support plate; 18. a chute; 19. a saw blade; 20. a first belt pulley; 21. an electric motor; 22. a displacement sensor; 23. a pulley; 24. a collection box; 25. and (4) a bump.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

As shown in fig. 1-3, the high-automation green brick cutting saw in this embodiment includes a workbench 1, a chute 18, a pulley 23, and a hydraulic rod 2, the upper end of the workbench 1 is provided with the chute 18, the upper end of the chute 18 is provided with a sliding plate 6, the bottom end of the sliding plate 6 is provided with the pulley 23, one side wall of the sliding plate 6 is provided with the hydraulic rod 2, during the operation of the device, the hydraulic rod 2 applies a thrust force to the sliding plate 6 to move the pulley 23 in the chute 18, so as to drive the green brick cutting object to move in the direction of a saw blade 19, the top end of the sliding plate 6 is provided with a baffle 7, one side wall of the baffle 7 is provided with a screw rod 4, one end of the screw rod 4 is provided with a hand wheel 3, the other end of the screw rod 4 is provided with a top plate 5, the green brick cutting object is placed between the baffle plates 7, then the hand wheel 3 is rotated to drive the top plate 5 to move through the screw rod 4, so as to fix the green brick cutting object, one side of the upper end of the workbench 1 is provided with a mounting plate 15, a displacement sensor 22 is arranged on one side wall of the mounting plate 15, a PLC control cabinet 16 is arranged on one side wall of the workbench 1, the displacement sensor 22 can measure the displacement distance of the sliding plate 6 to the saw blade 19 in real time, when the blank cutting is finished, the corresponding distance is corresponded, signals are transmitted to the hydraulic rod 2, so that the sliding plate 6 automatically exits the blank cutting process, the PLC control cabinet 16 controls the whole operation of the device, a supporting plate 17 is arranged on one side below the workbench 1, a motor 21 is arranged on the supporting plate 17, a fixing plate 12 is arranged on one side of the motor 21, a belt pulley I20 is arranged on one side wall of the fixing plate 12, a belt pulley II 13 is arranged above the belt pulley I20, a transmission belt 14 is arranged between the belt pulley I20 and the belt pulley II 13, a connecting shaft 10 is arranged on one side wall of the belt pulley II 13, a speed reducer 11 is arranged on the connecting shaft 10, the motor 21 drives the belt pulley I20 to rotate, the belt pulley I20 drives the belt pulley II 13 to rotate through the transmission belt 14, thereby driving the connecting shaft 10 to rotate, simultaneously, the speed reducer 11 increases the output torque while reducing the speed, reduces the load inertia while reducing the speed, and ensures the saw blade 19 to rotate stably, one end of the connecting shaft 10 is provided with a saw cover 9, a rotating shaft 8 is arranged in the saw cover 9, the rotating shaft 8 is provided with the saw blade 19, the connecting shaft 10 drives the rotating shaft 8 to rotate, thereby driving the saw blade 19 to rotate, the blank cutting object is cut, the saw cover 9 can block splashed materials, the bottom end of the inner wall of the saw cover 9 is provided with a convex block 25, a collecting box 24 is arranged on the convex block 25, the collecting box 24 can uniformly collect the splashed materials blocked in the saw cover 9 to prevent the splashed materials from finally falling on the workbench 1, the neatness of the surface of the workbench 1 is ensured, manual later-stage cleaning is not needed, meanwhile, the lug 25 is convenient for taking down the collecting box 24, so that collected materials are cleaned, and the functionality of the device is improved.

As shown in fig. 1 to 3, in this embodiment, the chute 18 is formed on the workbench 1, the pulley 23 is connected to the sliding plate 6 through screws, the pulley 23 is connected to the chute 18 in a sliding manner, the hydraulic rod 2 is connected to the workbench 1 and the sliding plate 6 through screws, the baffle plate 7 is connected to the sliding plate 6 through screws, the screw rod 4 penetrates through the baffle plate 7, the screw rod 4 is connected to the hand wheel 3 through screws, the screw rod 4 is connected to the baffle plate 7 through screws, the mounting plate 15 is connected to the workbench 1 through screws, the displacement sensor 22 is connected to the mounting plate 15 through a slot, and the PLC control cabinet 16 is connected to the workbench 1 through screws.

As shown in fig. 1-3, in this embodiment, the supporting plate 17 is connected to the working table 1 by screws, the motor 21 is connected to the supporting plate 17 by screws, the fixing plate 12 is connected to the supporting plate 17 by screws, the first belt pulley 20 is rotationally connected to the fixing plate 12, the motor 21 is connected to the first belt pulley 20 in a key-joint manner, the second belt pulley 13 is rotationally connected to the fixing plate 12, the transmission belt 14 is connected to the first belt pulley 20 and the second belt pulley 13 in a nested manner, the connecting shaft 10 is connected to the second belt pulley 13 by screws, the speed reducer 11 is connected to the connecting shaft 10 in a key-joint manner, the rotating shaft 8 is rotationally connected to the saw cover 9, the rotating shaft 8 is connected to the connecting shaft 10 in a key-joint manner, the saw blade 19 is connected to the rotating shaft 8 in a screw-joint manner, the protrusion 25 is connected to the saw cover 9 by screws, and the collecting box 24 is connected to the protrusion 25 by a clamping groove.

The specific implementation process of this embodiment is as follows: firstly, putting blank-cutting objects between baffle plates 7, then rotating a hand wheel 3 to drive a top plate 5 to move through a screw rod 4, further fixing the blank-cutting objects, then enabling the device to work through a PLC control cabinet 16, in the working process of the device, applying thrust to a sliding plate 6 by a hydraulic rod 2 to enable a pulley 23 to move in a sliding groove 18, further driving the blank-cutting objects to translate towards a saw blade 19, when the blank-cutting objects pass through the saw blade 19, driving a belt pulley 20 to rotate by a motor 21, driving a belt pulley 13 to rotate by a belt pulley 20 through a transmission belt 14, further driving a connecting shaft 10 to rotate, then enabling the saw blade 19 to rotate by the connecting shaft 10 through a rotating shaft 8, further cutting the blank-cutting objects, in the cutting process, a speed reducer 11 improves output torque and reduces load inertia while reducing speed, ensures stability when the saw blade 19 cuts, and a saw cover 9 can block splashed materials, collecting box 24 can unify the collection with the material that splashes that blocks in the saw cover 9, prevent that it finally falls on workstation 1, guarantee the clean and tidy nature on workstation 1 surface, need not artifical later stage and clear up, lug 25 is convenient for take off collecting box 24 simultaneously, and then clear up the material of collecting, in slide 6 removal process, displacement sensor 22 can survey the distance of slide 6 to 19 displacements of saw bit in real time, correspond corresponding distance after the blank cutting is accomplished, just, signal transmission gives hydraulic stem 2, make slide 6 automatic withdraw from the blank cutting flow, degree of automation is higher, can protect operating personnel.

The above-described embodiments are merely illustrative of the preferred embodiments of the present invention and are not intended to limit the spirit and scope of the present invention. Without departing from the design concept of the present invention, various modifications and improvements made by the technical solution of the present invention by those skilled in the art should fall into the protection scope of the present invention, and the technical contents claimed by the present invention have been fully recorded in the claims.

Claims

1. The utility model provides a high automatic blank cutting saw which characterized in that: comprises a workbench (1), a chute (18), a pulley (23) and a hydraulic rod (2), wherein the chute (18) is arranged at the upper end of the workbench (1), a sliding plate (6) is arranged at the upper end of the chute (18), the pulley (23) is arranged at the bottom end of the sliding plate (6), the hydraulic rod (2) is arranged on one side wall of the sliding plate (6), a baffle (7) is arranged at the top end of the sliding plate (6), a screw rod (4) is arranged on one side wall of the baffle (7), a hand wheel (3) is arranged at one end of the screw rod (4), a top plate (5) is arranged at the other end of the screw rod (4), a mounting plate (15) is arranged at one side of the upper end of the workbench (1), a displacement sensor (22) is arranged on one side wall of the mounting plate (15), a PLC control cabinet (16) is arranged on one side wall of the workbench (1), a support plate (17) is arranged at one side below the workbench (1), be provided with motor (21) on backup pad (17), motor (21) one side is provided with fixed plate (12), be provided with belt pulley (20) on fixed plate (12) a lateral wall, belt pulley (20) top is provided with belt pulley two (13), belt pulley (20) with be provided with driving belt (14) between belt pulley two (13), be provided with connecting axle (10) on belt pulley two (13) a lateral wall, be provided with speed reducer (11) on connecting axle (10), connecting axle (10) one end is provided with saw cover (9), be provided with pivot (8) in saw cover (9), be provided with saw bit (19) on pivot (8), saw cover (9) inner wall bottom is provided with lug (25), be provided with collecting box (24) on lug (25).

2. The high automation pinch-off saw of claim 1, wherein: the sliding groove (18) is formed in the workbench (1), the pulley (23) is connected with the sliding plate (6) through screws, the pulley (23) is connected with the sliding groove (18) in a sliding mode, and the hydraulic rod (2) is connected with the workbench (1) and the sliding plate (6) through screws.

3. The high automation pinch-off saw of claim 1, wherein: the baffle (7) with slide (6) pass through the screw connection, screw rod (4) run through baffle (7), screw rod (4) with hand wheel (3) pass through the screw connection, screw rod (4) with baffle (7) pass through the screw connection.

4. The high automation pinch-off saw of claim 1, wherein: mounting panel (15) with workstation (1) passes through the screw connection, displacement sensor (22) with mounting panel (15) pass through the draw-in groove and connect, PLC switch board (16) with workstation (1) passes through the screw connection.

5. The high automation pinch-off saw of claim 1, wherein: backup pad (17) with workstation (1) passes through the screw connection, motor (21) with backup pad (17) passes through the screw connection, fixed plate (12) with backup pad (17) passes through the screw connection, belt pulley (20) with fixed plate (12) rotate to be connected, motor (21) with belt pulley (20) key-type connection, belt pulley two (13) with fixed plate (12) rotate to be connected, driving belt (14) with belt pulley (20) and belt pulley two (13) equal nested connection, connecting axle (10) with belt pulley two (13) pass through the screw connection, speed reducer (11) with connecting axle (10) key-type connection.

6. The high automation pinch-off saw of claim 1, wherein: the rotating shaft (8) is rotationally connected with the saw cover (9), the rotating shaft (8) is in key connection with the connecting shaft (10), and the saw blade (19) is in screw connection with the rotating shaft (8).

7. The high automation pinch-off saw of claim 1, wherein: the convex block (25) is connected with the saw cover (9) through a screw, and the collecting box (24) is connected with the convex block (25) through a clamping groove.