CN214352079U

CN214352079U - Force unloading mechanism of electric torque wrench

Info

Publication number: CN214352079U
Application number: CN202023348181.7U
Authority: CN
Inventors: 刘江河; 潘咪旭
Original assignee: NINGBO SAIVS MACHINERY CO Ltd
Current assignee: NINGBO SAIVS MACHINERY CO Ltd
Priority date: 2020-12-31
Filing date: 2020-12-31
Publication date: 2021-10-08
Anticipated expiration: 2030-12-31

Abstract

The utility model discloses an electric torque wrench's power of unloading mechanism, break away from piece (62) and unload power seat (63) including elastic connection, break away from the other end connection torque input of piece (62), unload the other end connection torque output of power seat (63). The utility model has the advantages of the force unloading of the output end can be realized when the output end of the electric torque wrench is blocked.

Description

Force unloading mechanism of electric torque wrench

Technical Field

The utility model relates to an electric spanner technical field, especially an electric torque wrench's power unloading mechanism.

Background

The electric torque wrench is widely applied to industries such as thermal power plants, hydroelectric power plants, petroleum, coal, steel structure bridges, railways, large-scale equipment installation, vehicle assembly, petrochemical pipelines, pressure vessels and the like, is mainly used for installation of steel structures, and can be specially used for installation of steel structure high-strength bolts. At present, after the output end of an electric torque wrench on the market is generally clamped, the torque of the output end can be continuously increased, the motor can automatically cut off the current to realize self-protection along with the increase of the torque of the output end to a critical value, at the moment, the output end of the wrench is clamped by the slightly deformed bolt end and is difficult to take down, therefore, the output motors of a plurality of electric torque wrenches adopt motors capable of rotating in two directions, the wrench is reversely rotated by operating the wrench twice to loosen the end of the bolt, but an operator needs to have higher proficiency to control the reverse rotation degree of the wrench, and once the reverse rotation angle of the wrench is too large, the original screwed bolt can be loosened. Therefore, it is desirable to design a force releasing mechanism for an electric torque wrench so that when the output end of the electric torque wrench is stuck, the force can be released from the output end without loosening the bolt, thereby smoothly taking out the wrench.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an electric torque wrench's power unloading mechanism. The torque wrench has the advantage that the force of the output end can be removed when the output end of the electric torque wrench is clamped.

The technical scheme of the utility model: the utility model provides an electric torque wrench's power of unloading mechanism, includes elastic connection's the piece that breaks away from and unloads the power seat, the other end that breaks away from the piece is connected the moment of torsion input, unload the other end connection moment of torsion output of power seat.

Compared with the prior art, the beneficial effects of the utility model are embodied in: when the torque output end connected with the other end of the force unloading seat is blocked, the torque input by the torque input end at the other end of the disengagement block continues to increase, and when the input torque reaches a critical value, the disengagement block and the force unloading seat can be disengaged from each other, so that the force unloading of the torque output end connected with the other end of the force unloading seat is completed.

In the aforesaid electric torque wrench's the power of unloading mechanism, break away from the piece and unload and be connected with the screw between the power seat, unload and be equipped with the through-hole that supplies the screw to pass on the power seat, be equipped with on the piece and supply screw male screw hole, the screw passes the through-hole of unloading the power seat and the screw thread hole that the screw breaks away from the piece, the top of screw and the screw that passes unload and be equipped with first plane bearing and flat spring between the power seat surface in proper order.

In the power unloading mechanism of the electric torque wrench, the power unloading mechanism further comprises an unloading box body, the unloading box body is rotatably connected with the separation block, and the separation block and the power unloading seat are arranged inside the unloading box body.

In the force unloading mechanism of the electric torque wrench, a wave spring sleeved outside the separation block is arranged between the separation block and the bottom of the unloading box body, one end of the wave spring is fixedly connected with the separation block, and the other end of the wave spring abuts against the bottom of the unloading box body through a third gasket and a second planar bearing.

In the power unloading mechanism of the electric torque wrench, the separating block and the power unloading seat are embedded with the steel balls which are uniformly distributed in an annular mode, and when the separating block and the power unloading seat are separated from each other, the steel balls are separated from the separating block along with the power unloading seat, or the steel balls are separated from the power unloading seat along with the separating block.

In the force unloading mechanism of the electric torque wrench, the accommodating space for the steel ball on the disengagement block is in a flaring structure, the accommodating space for the steel ball on the force unloading seat is in a bundle mouth structure, and when the disengagement block and the force unloading seat are mutually disengaged, the steel ball is disengaged from the disengagement block along with the force unloading seat.

Drawings

Fig. 1 is a schematic structural diagram of the present invention;

fig. 2 is a schematic structural view of an electric torque wrench to which the present invention is applied;

FIG. 3 is a schematic view of the power transmitting portion of the power torque wrench of FIG. 2 with the reaction arm and drive mount removed;

fig. 4 is a schematic view showing the rotation direction of the housing when the wrench body is rotated and jammed.

Reference numerals: 1-machine shell, 2-motor output component, 3-reaction arm, 4-four-stage planetary gear set, 5-three-stage planetary gear set, 6-unloading component, 7-two-stage planetary gear set, 8-one-stage planetary gear set, 9-wrench body, 10-drive mounting base, 41-four-stage sun gear, 42-four-stage planetary gear, 43-four-stage planetary gear carrier, 51-three-stage sun gear, 52-three-stage planetary gear, 53-three-stage planetary gear carrier, 61-unloading box body, 62-disengagement block, 63-unloading base, 64-needle bearing, 65-steel ball, 66-four-stage transmission connector, 67-screw, 68-first gasket, 69-first plane bearing, 71-two-stage sun gear, 72-two-stage planetary gear, 73-a secondary planet carrier, 81-a primary sun gear, 82-a primary planet gear, 83-a primary planet carrier, 101-a reduction box, 102-a reduction box cover, 103-a box locking ring, 610-a second gasket, 611-a flat spring, 612-a wave spring, 613-a third gasket, 614-a second plane bearing, 615-a wheel seat, 616-a bush, 617-a gear locking ring and 618-a third plane bearing.

Detailed Description

The following description is made with reference to the accompanying drawings and examples, but not to be construed as limiting the invention.

Example (b): a force unloading mechanism of an electric torque wrench is structurally shown in figure 1 and applied to the electric torque wrench, the electric torque wrench is structurally shown in figures 2 and 3 and comprises a machine shell 1, a motor output assembly 2 arranged at the tail of the machine shell 1 and a reaction force arm 3 arranged at the head of the machine shell 1, a four-stage planetary gear set 4, a three-stage planetary gear set 5, an unloading assembly 6, a two-stage planetary gear set 7 and a one-stage planetary gear set 8 which are driven by the motor output assembly 2 step by step are sequentially arranged in the machine shell 1 along the direction from the tail to the head, each stage of planetary gear set comprises a sun gear, a planet carrier and a plurality of planet gears, and the machine shell 1 is used as a gear ring shared by all the planetary gear sets and is meshed with all the planet gears; a wrench main body 9 extends axially from the planet carrier of the primary planetary gear set 8;

the shell 1 is rotatably connected with a planet carrier of the first-stage planetary gear set 8, the shell 1 is fixedly connected with the counter-force arm 3, and when the wrench works normally, the motor output assembly 2 drives the tail planetary gear set, the unloading assembly 6 and the head planetary gear set to transmit step by step to drive the wrench main body 9 to rotate, and an operator needs to hold the counter-force arm 3 to keep the shell 1 fixed;

the unloading assembly 6 comprises an unloading box body 61, the unloading box body 61 is simultaneously used as a planet carrier of the third-stage planetary gear set 5 and is hollow and cylindrical, a separation block 62 and an unloading seat 63 which are elastically connected are arranged inside the unloading box body 61, the other end of the separation block 62 is connected with the unloading box body 61 through a needle bearing 64, and the other end of the unloading seat 63 is connected with a sun gear of the second-stage planetary gear set 7; steel balls 65 which are uniformly distributed in an annular shape are embedded between the separating block 62 and the force unloading seat 63, the accommodating space of the steel balls 65 on the separating block 62 is of a flaring structure, specifically a conical flaring, the accommodating space of the steel balls 65 on the force unloading seat 63 is of a beam-opening structure, and when the separating block 62 and the force unloading seat 63 are separated from each other, the steel balls 65 are limited in the accommodating space on the force unloading seat 63 and are separated from the separating block 62 together with the force unloading seat 63; a fourth-stage transmission connector 66 extends axially from the planet carrier of the fourth-stage planetary gear set 4, and the fourth-stage transmission connector 66 is inserted into the disengaging block 62;

when the wrench body 9 is rotationally stuck: the current input on the motor output component 2 is increased until the motor output component 2 is overloaded and powered off, the power-off current in the process drives the output shaft of the motor output component 2 to rotate for a certain angle, so that the separation block 62 is separated from the force-unloading seat 63, the wrench main body 9 is in the force-unloading state, the sun gear of the tail planetary gear set is driven by the motor output component 2 to rotate for an angle and drives the machine shell 1 serving as the gear ring of the tail planetary gear set to rotate reversely, the machine shell 1 drives the wrench main body 9 to rotate for a set angle in the reverse direction of normal working rotation, the range of the set angle is 0-15 degrees, and the set angle is preferably 3 degrees in the embodiment.

Preferably, a screw 67 is connected between the disengaging block 62 and the force-releasing seat 63, a through hole for the screw 67 to pass through is arranged on the force-releasing seat 63, a threaded hole for the screw 67 to insert is arranged on the disengaging block 62, the screw 67 passes through the through hole of the force-releasing seat 63 and is screwed into the threaded hole of the disengaging block 62, a first gasket 68, a first plane bearing 69, a second gasket 610 and a flat spring 611 are sequentially arranged between the top of the screw 67 and the surface of the force-releasing seat 63 through which the screw 67 passes, and the aperture of the through hole on the force-releasing seat 63 is larger than the outer diameter of the screw 67, so that the screwing-in and screwing-out of the screw 67 from the disengaging block 62 are not affected.

Preferably, a wave spring 612 sleeved outside the separation block 62 is arranged between the separation block 62 and the bottom of the unloading box body 61, one end of the wave spring 612 is fixedly connected with the separation block 62, the other end of the wave spring 612 abuts against the bottom of the unloading box body 61 through a third gasket 613 and a second plane bearing 614, the wave spring 612 rotates synchronously with the separation block 62, and when the separation block 62 is separated from the unloading seat 63, the wave spring 612 not only has a buffering function, but also has a guiding function.

Preferably, a wheel seat 615 is axially arranged on the sun gear of the secondary planetary gear set 7, the wheel seat 615 is engaged with the force-releasing seat 63, a hollow accommodating space is formed between the wheel seat 615 and the force-releasing seat 63 after engagement, the accommodating space is a space for accommodating the screw 67 connected between the disengaging block 62 and the force-releasing seat 63, a bushing 616 is arranged outside the wheel seat 615, a gear locking ring 617 is arranged between the bushing 616 and the inner wall of the force-releasing box body 61, and a third plane bearing 618 is arranged between the gear locking ring 617 and the wheel seat 615, so that the sun gear of the secondary planetary gear set 7 and the force-releasing seat 63 can rotate at different rotation speeds respectively.

Preferably, a pin shaft is connected between the sun gear and the planet carrier of the four-stage planetary gear set 4; the sun gear of the secondary planetary gear set 7 extends axially and is inserted into the planet carrier of the secondary planetary gear set 7, and the sun gear of the secondary planetary gear set 7 is in rotational connection with the planet carrier; the sun gear of the primary planetary gear set 8 extends axially and is inserted into the planet carrier of the primary planetary gear set 8, and the sun gear of the primary planetary gear set 8 is rotationally connected with the planet carrier; the coaxiality of torque transmitted among all parts can be ensured by the arrangement, so that the wrench main body 9 can have higher coaxiality with the output shaft of the motor output assembly 2 when rotating.

Preferably, the casing 1 comprises a reduction box body 101 and a reduction box cover 102, the reduction box body 101 and the reduction box cover 102 are locked and fixed through a box body locking ring 103, inner teeth meshed with planet wheels of the second-stage planetary gear set 7 and the first-stage planetary gear set 8 are arranged inside the reduction box body 101, inner teeth meshed with planet wheels of the fourth-stage planetary gear set 4 and the third-stage planetary gear set 5 are arranged inside the reduction box cover 102, the casing 1 is divided into two parts, so that assembly work is simpler, and in addition, parts are more convenient to replace when damaged.

Preferably, a rolling bearing is provided between the casing 1 and the unloading case 61, and a plurality of rolling bearings are provided between the casing 1 and internal components.

Preferably, the motor output assembly 2 includes a driving mounting seat 10, the driving mounting seat 10 is rotatably connected to the casing 1 through a flat bearing, the driving mounting seat 10 does not affect the rotation of the casing 1 after the wrench body 9 is locked, and a driving protection shell is installed at the tail of the driving mounting seat 10.

The working principle of the electric torque wrench is as follows:

in order to facilitate understanding of the overall transmission process, the subcomponents of each stage of the planetary gear set are renamed, the four-stage planetary gear set 4 includes a four-stage sun gear 41, a four-stage planet gear 42 and a four-stage planet carrier 43; the tertiary planetary gear set 5 includes a tertiary sun gear 51, a tertiary planet gear 52, and a tertiary planet carrier 53; the secondary planetary gear set 7 includes a secondary sun gear 71, a secondary planet gear 72, and a secondary planet carrier 73; the primary planetary gear set 8 includes a primary sun gear 81, a primary planet gear 82, and a primary planet carrier 83.

In order to save the internal space of the electric torque wrench, the third-stage sun gear 51 and the fourth-stage planet carrier 43 are of an integrated structure, and specifically, the third-stage sun gear 51 is arranged at the axial extending section of the fourth-stage planet carrier 43; the primary sun gear 81 and the secondary planet carrier 73 are of an integrated structure, and specifically, the primary sun gear 81 is arranged at an axially extending section of the secondary planet carrier 73.

Transmission when the spanner normally works: an operator needs to hold the reaction arm 3 to enable the machine shell 1 to be in a fixed state, the four-stage sun gear 41 of the four-stage planetary gear set 4 is driven by the motor output component 2 and rotates in the same direction with the output shaft, the four-stage sun gear 41 drives the four-stage planet gear 42 to rotate and revolve, because the machine shell 1 serving as a gear ring is fixed, the four-stage planet carrier 43 rotates in the same direction with the four-stage sun gear 41 and synchronously drives the three-stage sun gear 51 to rotate, the three-stage sun gear 51 drives the three-stage planet gear 52 to rotate and revolve, and the three-stage planet carrier 53 rotates in the same direction with the three-stage sun gear 51, but because the separation block 62 is directly driven by the four-stage planet carrier 43 and directly drives the second-stage sun gear 71 through the force unloading seat 63, the second-stage sun gear 71 and the third-stage planet carrier 53 do not rotate synchronously, but have a speed difference, and the second-stage sun gear 71 drives the second-stage planet gear 72 to rotate and revolve, the second-stage planet carrier 73 and the second-stage sun gear 71 rotate in the same direction, the first-stage sun gear 81 is synchronously driven to rotate, the first-stage sun gear 81 drives the first-stage planet gear 82 to rotate and revolve, the first-stage planet carrier 83 and the first-stage sun gear 81 rotate in the same direction, and the wrench main body 9 is a part of the first-stage planet carrier 83 extending axially, so that the wrench main body 9 and the first-stage planet carrier 83 rotate in the same direction synchronously, the rotating direction is consistent with the rotating direction of the output shaft of the motor output assembly 2, and the rotating direction is forward for screwing bolts.

When the wrench body 9 is jammed, the input current on the motor output assembly 2 is increased, the torque on the motor output assembly 2 is also increased, the breaking block 62 and the force-unloading seat 63 in the force-unloading assembly 6 transmit the torque to the force-unloading seat 63 by the breaking block 62 when the wrench works normally, so that the force-unloading seat 63 rotates at the same rotating speed as the force-unloading seat, when the critical torque is reached between the force-unloading seat and the force-unloading seat, the breaking block 62 and the force-unloading seat 63 are mutually separated due to the conical flaring shape of the space for accommodating the steel ball 65 on the breaking block 62, at the moment, the secondary sun gear 71 loses the transmission power, so that the wrench body 9 finishes the instant force-unloading, at the moment, the motor output assembly 2 is overloaded and powered off, and under the driving of the power-off current, the motor output assembly 2 drives the four-stage sun gear 41 and the three-stage sun gear 51 to rotate, because the machine shell 1 is used as a gear ring gear to be meshed with the planet gears corresponding to the four-stage sun gear 41 and the three-stage sun gear 51, under the transmission of the four-stage planetary gear 42 and the three-stage planetary gear 52, the casing 1 can also rotate a certain angle towards the opposite direction of the rotation of the three-stage sun gear 51, as shown in fig. 4, at this time, the holding force of the handheld reaction arm 3 is not enough to fix the casing 1, the reaction arm 3 can rotate a certain angle along with the casing 1, the wrench main body 9 which originally unloads force can also rotate a set angle towards the opposite direction of the normal working rotation under the driving of the casing 1, namely, the reverse rotation is a certain angle, through the design of the transmission ratio of the planetary gear sets at all stages, the wrench main body 9 rotates 3 degrees in the reverse direction in the embodiment, so that the wrench main body 9 and the bolt can be loosened on the premise of not influencing the screwing of the bolt, and the electric torque wrench can be taken out smoothly.

In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.

Above is only the preferred embodiment of the present invention, the protection scope of the present invention is not limited to the above-mentioned embodiments, all belong to the technical scheme of the utility model under the thought all belong to the protection scope of the present invention. It should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.

Claims

1. The utility model provides an electric torque wrench's power of unloading mechanism which characterized in that: break away from piece (62) and unload power seat (63) including elastic connection, break away from the other end connection torque input of piece (62), unload the other end connection torque output of power seat (63).

2. The power take off mechanism for an electric torque wrench as claimed in claim 1, further comprising: break away from piece (62) and unload and be connected with screw (67) between power seat (63), unload and be equipped with the through-hole that supplies screw (67) to pass on power seat (63), be equipped with on breaking away from piece (62) and supply screw (67) male screw hole, screw (67) pass the through-hole of unloading power seat (63) and screw in break away from the threaded hole of piece (62), the top of screw (67) and the power seat (63) surface of unloading that screw (67) passed are equipped with first plane bearing (69) and flat spring (611) in proper order between.

3. The power take-off mechanism of an electric torque wrench as claimed in claim 1 or 2, wherein: still include uninstallation box (61), uninstallation box (61) and break away from piece (62) and rotate and be connected, break away from piece (62) and unload power seat (63) and all locate inside uninstallation box (61).

4. The power take off mechanism of an electric torque wrench as claimed in claim 3, wherein: a wave spring (612) sleeved outside the separation block (62) is arranged between the separation block (62) and the bottom of the unloading box body (61), one end of the wave spring (612) is fixedly connected with the separation block (62), and the other end of the wave spring is propped against the bottom of the unloading box body (61) through a third gasket (613) and a second plane bearing (614).

5. The power take off mechanism of an electric torque wrench as claimed in claim 3, wherein: the separating block (62) and the force unloading seat (63) are embedded with steel balls (65) which are uniformly distributed in an annular mode, and when the separating block (62) and the force unloading seat (63) are separated from each other, the steel balls (65) are separated from the separating block (62) along with the force unloading seat (63), or the steel balls (65) are separated from the force unloading seat (63) along with the separating block (62).

6. The power take off mechanism of an electric torque wrench as claimed in claim 5, wherein: the containing space of the steel ball (65) on the separating block (62) is of a flaring structure, the containing space of the steel ball (65) on the force unloading seat (63) is of a bundle mouth structure, and when the separating block (62) and the force unloading seat (63) are separated from each other, the steel ball (65) is separated from the separating block (62) along with the force unloading seat (63).

7. The power take off mechanism of an electric torque wrench as claimed in claim 3, wherein: a wave spring (612) sleeved outside the separation block (62) is arranged between the separation block (62) and the bottom of the unloading box body (61), one end of the wave spring (612) is fixedly connected with the separation block (62), and the other end of the wave spring is propped against the bottom of the unloading box body (61) through a third gasket (613) and a second plane bearing (614).