CN214350984U - Butterfly-shaped disc part machining device based on five-axis machine tool - Google Patents
Butterfly-shaped disc part machining device based on five-axis machine tool Download PDFInfo
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- CN214350984U CN214350984U CN202023305252.5U CN202023305252U CN214350984U CN 214350984 U CN214350984 U CN 214350984U CN 202023305252 U CN202023305252 U CN 202023305252U CN 214350984 U CN214350984 U CN 214350984U
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- 238000003754 machining Methods 0.000 title claims abstract description 25
- 238000003825 pressing Methods 0.000 claims description 23
- 238000009434 installation Methods 0.000 claims description 5
- 230000000712 assembly Effects 0.000 claims description 2
- 238000000429 assembly Methods 0.000 claims description 2
- 229910003460 diamond Inorganic materials 0.000 claims description 2
- 239000010432 diamond Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 17
- 238000000034 method Methods 0.000 abstract description 9
- 238000005516 engineering process Methods 0.000 abstract description 7
- 230000008878 coupling Effects 0.000 abstract description 3
- 238000010168 coupling process Methods 0.000 abstract description 3
- 238000005859 coupling reaction Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000005457 optimization Methods 0.000 description 1
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Abstract
The utility model discloses a based on five-axis machine tool machining butterfly dish class part device, including base and colored dish, a plurality of support columns of base and colored dish fixedly connected with, the colored dish is including the disk body, and fixed surface has a supporting bench on the disk body, and the telescopic shaft passageway has been seted up to supporting bench center axial, and supporting bench upper surface rigid coupling has fan-shaped locating piece, and the base center is provided with the cylinder, and the cylinder directly links there is the tapering telescopic shaft, and the tapering telescopic shaft passes the telescopic shaft passageway, and the tapering telescopic shaft is equipped with the flower type clamp plate through the draw-in groove, and the disk body upper surface is provided with a plurality of supporting component. The utility model discloses to a hole and the screw thread process that realize processing butterfly disc class part on five machining centers and design, utilize this set of tooling to realize the quick clamping of part and location, guarantee the steady quality of part, improve production efficiency, optimize technology, simplify the process, fix a position the accuracy, the very big manufacturing cost who saves this part.
Description
Technical Field
The utility model belongs to the technical field of mechanical equipment makes, a based on five-axis machine tool processing butterfly disc class part device is related to.
Background
The manufacturing industry of mechanical equipment is an important basic industry of national economy, and with the deep implementation of the strategy of 'manufacturing 2025 in China', the continuous innovation of mechanical manufacturing technology and process equipment is the core power for the development of the mechanical equipment industry in China. The intelligent and digital manufacturing technology is the development direction of the future manufacturing industry, so the numerical control processing technology is more and more widely applied to the equipment manufacturing industry, the automatic, flexible and intelligent equipment and the production line are widely applied, the automatic clamp with the controllable function is necessary process equipment for realizing automatic production, and the advanced manufacturing technology and the optimization of the process equipment are the technical problems in the mechanical industry. Therefore, the popularization of advanced manufacturing process technology and automated and flexible process equipment has important significance for the development of the mechanical equipment manufacturing industry.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a based on five-axis machine tool processing butterfly dish class part device has characteristics such as positioning accuracy height, clamping convenience, angular positioning are accurate, product quality is stable.
The utility model provides a technical scheme who adopts is, a based on five-axis machine tool machining butterfly dish class part device, including base and colored dish, a plurality of support columns of base and colored dish fixedly connected with, the colored dish is including the disk body, and fixed surface has a supporting bench on the disk body, and the telescopic shaft passageway has been seted up to supporting bench center axial, and supporting bench upper surface rigid coupling has fan-shaped locating piece, and the base center is provided with the cylinder, and the cylinder directly links there is the tapering telescopic shaft, and the tapering telescopic shaft passes the telescopic shaft passageway, and the tapering telescopic shaft is equipped with the flower type clamp plate through the draw-in groove, and the disk body upper surface is provided with a plurality of supporting component.
The utility model discloses a characteristics still lie in:
one end of the support column is connected with the base in a matched mode through the diamond-shaped pin and the hole, and the other end of the support column is connected with the faceplate in a matched mode through the screw thread and the bolt.
And a locking gasket is arranged between the pattern pressing plate and the workpiece and assembled on the taper telescopic shaft.
Locking pad supporting component has spring plunger including plunger foundation column, and spring plunger has the regulation post through threaded connection, and regulation post top end tip is provided with the soft piece.
The flower-shaped pressing plate is of a disc structure, three fixing blocks are uniformly distributed on the edge of the flower-shaped pressing plate, and the fixing blocks are semi-cylinders.
The flower-shaped pressing plate is provided with a plurality of lightening holes, and the flower-shaped pressing plate is provided with an installation groove from the edge to the circle center.
The fan-shaped positioning block is of a two-layer stepped structure and comprises a first step and a second step, a conical surface block is arranged on the surface of the first step, the outer edge of the conical surface block is a conical surface, the lower surface of a cylinder of an upper surface workpiece of the second step is matched and positioned, and the conical surface of the conical surface block is matched and positioned with the lower surface of a conical surface of the workpiece.
The upper surface of the supporting table is provided with a rack, the lower surface of the fan-shaped positioning block is provided with a rack, and the supporting table and the fan-shaped positioning block are positioned through rack meshing.
Disk body upper surface rigid coupling has a locating support subassembly, and the locating support subassembly is L type support including radial positioning support and angle locating piece, and locating support one end is fixed at the disk body, other end swing joint angle locating piece, and the locating support is opened there is the mounting hole, is provided with the stopper in the mounting hole, and angle locating piece is opened there is the spout, and angle locating piece inserts the mounting hole, and the stopper inserts the spout.
The utility model has the advantages that:
the utility model discloses to a hole and the screw thread process that realize processing butterfly disc class part on five machining centers and design, utilize this set of tooling to realize the quick clamping of part and location, guarantee the steady quality of part, improve production efficiency, optimize technology, simplified process, location are accurate, the very big manufacturing cost who saves this part, for the same and technological equipment design and the manufacturing of similar type product provide important reference and foundation, have very strong practical application and worth.
Drawings
FIG. 1 is a schematic structural diagram of a butterfly brake disc zero of a workpiece;
FIG. 2 is a schematic structural diagram of the device for machining butterfly-shaped disc parts based on the five-axis machine tool;
FIG. 3 is a cross-sectional view of the device for machining butterfly-shaped disc parts based on the five-axis machine tool;
FIG. 4 is a schematic structural view of a disc chuck of the device for machining butterfly-shaped disc parts based on a five-axis machine tool;
FIG. 5 is a schematic structural view of a spring plunger of the device for machining butterfly-shaped disc parts based on a five-axis machine tool;
FIG. 6 is a schematic structural view of an adjusting column of the device for machining butterfly-shaped disc parts based on a five-axis machine tool;
FIG. 7 is a schematic structural view of a flower-shaped pressing plate of the device for machining butterfly-shaped disc parts based on a five-axis machine tool;
fig. 8 is a schematic structural view of a fan-shaped positioning block of the device for machining butterfly-shaped disc parts based on a five-axis machine tool;
fig. 9 is a schematic structural view of a radial positioning bracket of the device for processing butterfly-shaped disc parts based on a five-axis machine tool;
fig. 10 is a schematic structural view of an angle positioning block of the device for machining butterfly-shaped disc parts based on a five-axis machine tool of the present invention;
in the drawing, 1, a base, 2, a support column, 3, a faceplate, 3-1, a plate body, 3-2, a support table, 4 bolts, 5, a radial positioning support, 6, an angle positioning block, 7, a workpiece, 7-1, a through hole, 7-2, a threaded blind hole, 7-3, a groove, 7-4, a circular through hole, 8, a flower-shaped press plate, 8-1, a fixed block, 8-2, a lightening hole, 8-3, a mounting groove, 9, a taper telescopic shaft, 10, a locking gasket, 11, a fan-shaped positioning block, 11-1, a conical surface block, 12, a support assembly, 12-1, a plunger base column, 12-2, a spring plunger, 12-3, an adjusting column, 12-4, a soft block and 13 cylinders are arranged.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings and specific embodiments.
The workpiece 7 belongs to a butterfly brake disc part and is structurally shown in figure 1 and composed of a cylindrical surface and a conical surface, 6 through holes 7-1, 6 threaded blind holes 7-2 and 3 grooves 7-3 are uniformly distributed on the cylindrical surface respectively, an included angle of 18 degrees is formed between the through holes 7-1 and the threaded blind holes 7-2, the 3 grooves 7-3 are used for carrying out angle positioning on an angle positioning block 6, and 6 circular through holes 7-4 (vertical to the conical surface) are uniformly distributed on the conical surface of the butterfly brake disc part.
A device for machining butterfly-shaped disc type parts based on a five-axis machine tool is structurally shown in figures 2 and 3 and comprises a base 1 and a disc chuck 3, wherein the base 1 and the disc chuck 3 are fixedly connected with a plurality of support columns 2, the structure is shown in figure 4, the disc chuck 3 comprises a disc body 3-1, a support table 3-2 is fixed on the upper surface of the disc body 3-1, a telescopic shaft channel is axially formed in the center of the support table 3-2, a fan-shaped positioning block 11 is fixedly connected to the upper surface of the support table 3-2, an air cylinder 13 is arranged in the center of the base 1, a taper telescopic shaft 9 is directly connected with the air cylinder 13, the taper telescopic shaft 9 penetrates through the telescopic shaft channel, the taper telescopic shaft 9 is assembled with a flower-shaped pressing plate 8 through a clamping groove, and a plurality of support assemblies 12 are arranged on the upper surface of the disc body 3-1.
One end of the support column 2 is matched with the hole through a diamond pin to be connected with the base 1, and the other end of the support column is matched with the bolt 4 through a thread to be connected with the faceplate 3.
A locking gasket 10 is arranged between the flower-shaped pressing plate 8 and the workpiece, and the locking gasket 10 is assembled on the taper telescopic shaft 9.
As shown in figures 5 and 6, the supporting component 12 comprises a plunger base 12-1, the plunger base 12-1 is connected with a spring plunger 12-2 through threads, the spring plunger 12-2 is connected with an adjusting column 12-3 through threads, and a soft block 12-4 is arranged at the top end of the adjusting column 12-3. The lower part of the soft block 12-4 workpiece 7 positions the workpiece 7, and the lifting height of the supporting component 12 can be adjusted by rotating the spring plunger 12-2 and the adjusting column 12-3.
As shown in fig. 7, the pattern pressing plate 8 is a disc structure, 3 fixing blocks 8-1 are uniformly distributed on the edge of the pattern pressing plate 8, the fixing blocks 8-1 are semi-cylinders, and the workpiece is pressed by the three fixing blocks 8-1, so that interference with the opening on the workpiece 7 is avoided during installation.
The flower-shaped pressing plate 8 is provided with a plurality of lightening holes 8-2, and the lightening holes 8-2 lighten the weight of the flower-shaped pressing plate 8, so that the flower-shaped pressing plate is convenient to take. The flower-shaped pressing plate 8 is provided with an installation groove 8-3 from the edge to the center of the circle, and the installation groove 8-3 is convenient for the flower-shaped pressing plate 8 to be installed on the taper telescopic shaft 9.
As shown in fig. 8, the fan-shaped positioning block 11 has a two-layer ladder structure, and includes a first ladder and a second ladder, a conical surface block 11-1 is disposed on the surface of the first ladder, the outer edge of the conical surface block 11-1 is a conical surface, the lower surface of the cylinder of the upper surface workpiece 7 of the second ladder is positioned in a matching manner, and the conical surface of the conical surface block 11-1 is positioned in a matching manner with the lower surfaces of the workpiece 7 and the conical surface.
The upper surface of the support table 3-2 is provided with a rack, the lower surface of the fan-shaped positioning block 11 is provided with a rack, and the support table 3-2 and the fan-shaped positioning block 11 are positioned through meshing of the racks.
As shown in fig. 9 and 10, a positioning bracket assembly is fixedly connected to the upper surface of the tray body 3-1, the positioning bracket assembly comprises a radial positioning bracket 5 and an angle positioning block 6, the positioning bracket 5 is an L-shaped bracket, one end of the positioning bracket 5 is fixed to the tray body 3-1, the other end of the positioning bracket is movably connected with the angle positioning block 6, the positioning bracket 5 is provided with a mounting hole, a limiting block is arranged in the mounting hole, the angle positioning block 6 is provided with a sliding groove, the angle positioning block 6 is inserted into the mounting hole, and the limiting block is inserted into the sliding groove.
The utility model relates to a based on five-axis machine tool processing butterfly disk class part device, its theory of operation/working process as follows:
the first step is as follows: the utility model discloses place on processing center table surface, utilize the percentage table to detect the depth of parallelism of adjustment anchor clamps side base face and each axle of lathe. After the fixture is installed, the air cylinder 13 works to push the taper telescopic shaft 9 upwards to be loosened, the workpiece 7 is placed on the fixture through the inner hole and the fan-shaped positioning block 11 in a matched mode, the adjustable supporting assembly 12 is used for workpiece plane calibration, and the radial positioning support 5 and the angle positioning block 6 are used for determining the initial angle of the workpiece.
The second step is that: the locking gasket 10 and the pattern pressing plate 8 are respectively placed on the top surface of a workpiece, the air cylinder 13 works to pull the taper telescopic shaft 9 downwards to clamp the workpiece, and the numerical control machine works to realize the machining of holes and threads of the workpiece.
The third step: after the machining is finished, the angle positioning block 6 is taken down, the air cylinder 13 works to push the taper telescopic shaft 9 upwards to loosen the workpiece 7, the locking gasket 10 and the flower-shaped pressing plate 8 are taken down, and the workpiece is replaced.
The fourth step: after the first workpiece is adjusted, the rest subsequent workpieces do not need to be adjusted in the first step, and only the parts are assembled and disassembled according to the second step and the third step.
The utility model relates to a based on five-axis machine tool processing butterfly disk class part device, its advantage lies in: convenient and practical, high positioning precision and stable processing quality, and is suitable for mass production of such parts.
Claims (9)
1. A device for processing butterfly disc parts based on a five-axis machine tool is characterized by comprising a base (1) and a disc chuck (3), the base (1) and the flower disc (3) are fixedly connected with a plurality of support columns (2), the flower disc (3) comprises a disc body (3-1), a support table (3-2) is fixed on the upper surface of the disc body (3-1), a telescopic shaft channel is axially arranged at the center of the supporting platform (3-2), a fan-shaped positioning block (11) is fixedly connected to the upper surface of the supporting platform (3-2), an air cylinder (13) is arranged at the center of the base (1), a taper telescopic shaft (9) is directly connected with the air cylinder (13), the taper telescopic shaft (9) penetrates through the telescopic shaft channel, the taper telescopic shaft (9) is provided with a flower-shaped pressing plate (8) through a clamping groove, and the upper surface of the tray body (3-1) is provided with a plurality of supporting assemblies (12).
2. The device for machining butterfly disc parts based on the five-axis machine tool is characterized in that one end of the supporting column (2) is connected with the base (1) through a diamond pin and a hole in a matched mode, and the other end of the supporting column is connected with the disc chuck (3) through a bolt (4) in a matched mode through threads.
3. The device for machining butterfly disc parts based on the five-axis machine tool is characterized in that a locking gasket (10) is arranged between the flower-shaped pressing plate (8) and the workpiece, and the locking gasket (10) is assembled on the taper telescopic shaft (9).
4. The device for machining butterfly disc parts based on the five-axis machine tool is characterized in that the supporting assembly (12) comprises a plunger base column (12-1), the plunger base column (12-1) is connected with a spring plunger (12-2) through threads, the spring plunger (12-2) is connected with an adjusting column (12-3) through threads, and the end part of the top end of the adjusting column (12-3) is provided with a soft block (12-4).
5. The device for machining butterfly disc type parts based on the five-axis machine tool is characterized in that the pattern pressing plate (8) is of a disc structure, 3 fixing blocks (8-1) are uniformly distributed on the edge of the pattern pressing plate (8), and the fixing blocks (8-1) are semi-cylinders.
6. The device for machining butterfly discs based on the five-axis machine tool as claimed in claim 1, wherein the pattern pressing plate (8) is provided with a plurality of lightening holes (8-2), and the pattern pressing plate (8) is provided with an installation groove (8-3) from the edge to the center.
7. The device for machining butterfly disc type parts based on the five-axis machine tool as claimed in claim 1, wherein the fan-shaped positioning block (11) is of a two-layer stepped structure and comprises a first step and a second step, a conical surface block (11-1) is arranged on the surface of the first step, the outer edge of the conical surface block (11-1) is a conical surface, the cylindrical lower surface of the upper surface workpiece (7) of the second step is matched and positioned, and the conical surface of the conical surface block (11-1) is matched and positioned with the lower surfaces of the workpiece (7) and the conical surface.
8. The device for machining butterfly disc parts based on the five-axis machine tool is characterized in that a rack is arranged on the upper surface of the supporting platform (3-2), a rack is arranged on the lower surface of the fan-shaped positioning block (11), and the supporting platform (3-2) and the fan-shaped positioning block (11) are positioned through meshing of the racks.
9. The device for machining butterfly-shaped disc parts based on the five-axis machine tool according to claim 1, wherein a positioning bracket assembly is fixedly connected to the upper surface of the disc body (3-1), the positioning bracket assembly comprises a radial positioning bracket (5) and an angle positioning block (6), the positioning bracket (5) is an L-shaped bracket, one end of the positioning bracket (5) is fixed to the disc body (3-1), the other end of the positioning bracket is movably connected with the angle positioning block (6), the positioning bracket (5) is provided with a mounting hole, a limiting block is arranged in the mounting hole, the angle positioning block (6) is provided with a sliding groove, the angle positioning block (6) is inserted into the mounting hole, and the limiting block is inserted into the sliding groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023305252.5U CN214350984U (en) | 2020-12-30 | 2020-12-30 | Butterfly-shaped disc part machining device based on five-axis machine tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023305252.5U CN214350984U (en) | 2020-12-30 | 2020-12-30 | Butterfly-shaped disc part machining device based on five-axis machine tool |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214350984U true CN214350984U (en) | 2021-10-08 |
Family
ID=77950557
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202023305252.5U Expired - Fee Related CN214350984U (en) | 2020-12-30 | 2020-12-30 | Butterfly-shaped disc part machining device based on five-axis machine tool |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214350984U (en) |
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2020
- 2020-12-30 CN CN202023305252.5U patent/CN214350984U/en not_active Expired - Fee Related
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20211008 |