CN214350460U - Welding gun seat compensation adjustment mechanism - Google Patents
Welding gun seat compensation adjustment mechanism Download PDFInfo
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- CN214350460U CN214350460U CN202022811531.2U CN202022811531U CN214350460U CN 214350460 U CN214350460 U CN 214350460U CN 202022811531 U CN202022811531 U CN 202022811531U CN 214350460 U CN214350460 U CN 214350460U
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Abstract
The utility model provides a welder seat compensation guiding mechanism sets up the one end at the workstation, its characterized in that: this mechanism includes that welder X axle removes subassembly, welder Y axle and removes subassembly, welder Z axle and welder R axle and remove the subassembly, the utility model discloses a it is all adjustable to set up welder in X, Y, Z, R four axles to can be accurate adjust the welding position to the work piece, welding efficiency is high.
Description
Technical Field
The utility model belongs to the technical field of steel pipe welding equipment, concretely relates to welder seat compensation guiding mechanism.
Background
Steel having a hollow cross-section with a length much greater than the diameter or circumference. The steel pipe is divided into round, square, rectangular and special-shaped steel pipes according to the cross-sectional shape, carbon structural steel pipes, low alloy structural steel pipes, alloy steel pipes and composite steel pipes according to the material quality, and divided into steel pipes for conveying pipelines, engineering structures, thermal equipment, petrochemical industry, machine manufacturing, geological drilling, high-pressure equipment and the like according to the application.
Steel pipes are not only used for transporting fluids and powdery solids, exchanging heat energy, manufacturing mechanical parts and containers, but also are economical steels. The steel pipe is used for manufacturing the building structure net rack, the supporting column and the mechanical support, so that the weight can be reduced, the metal can be saved by 20-40%, and the industrialized mechanized construction can be realized. The steel pipe is used for manufacturing the highway bridge, so that steel can be saved, the construction is simplified, the area of a coating protective layer can be greatly reduced, and the investment and the maintenance cost are saved.
The 20# carbon steel phi 10-phi 16 steel pipe is welded with a part corner, and the conventional welding equipment is inconvenient to adjust a welding gun, so that the welding efficiency is influenced.
SUMMERY OF THE UTILITY MODEL
Purpose of the utility model
The utility model provides a welder seat compensation guiding mechanism for the regulation of the conventional welding equipment butt welding rifle that mentions in the solution background art is inconvenient, thereby influences welding efficiency's technical problem.
Technical scheme
In order to achieve the above purpose, the utility model provides a technical scheme does: welder seat compensation adjustment mechanism sets up the one end at the workstation, its characterized in that: the mechanism comprises a welding gun X-axis moving assembly, a welding gun Y-axis moving assembly, a welding gun Z-axis moving assembly and a welding gun R-axis moving assembly.
Preferably, the welding gun X-axis moving assembly comprises a pushing cylinder, a first push plate is arranged at the output end of the pushing cylinder, two groups of first sliding blocks are symmetrically arranged at the bottom of the first push plate and are arranged on a first sliding rail in a sliding mode, and therefore the pushing cylinder drives the first push plate to move along the X-axis direction.
Preferably, welder Y axle removes the subassembly setting and is in the top of first push pedal, welder Y axle removes the subassembly including setting up the first backup pad at first push pedal both ends, and is two sets of be equipped with first dysmorphism mounting panel between the first backup pad, first dysmorphism mounting panel middle part is equipped with first lead screw, first lead screw one end bearing is connected on first backup pad, the first lead screw other end passes first backup pad and the outside of first backup pad is equipped with first column spinner, be equipped with first sliding block on the first lead screw, the top of first sliding block be equipped with first dysmorphism slider that first dysmorphism mounting panel matched with gliding, first dysmorphism slider top is equipped with arc length compensating assembly, first dysmorphism slider drives arc length compensating assembly and removes in the Y axle.
Preferably, the arc length compensation component comprises a second special-shaped mounting plate arranged at the top of the first sliding block in a sliding manner, two ends of the second special-shaped mounting plate are provided with second supporting plates arranged perpendicularly to the second special-shaped mounting plate, a second lead screw is arranged between the two groups of second supporting plates, the second lead screw penetrates through the second supporting plates and is provided with a second rotating column outside the second supporting plates, the second lead screw is provided with a second sliding block, the top of the second sliding block is provided with a second special-shaped sliding block matched with the second special-shaped mounting plate to slide, the top of the second special-shaped sliding block is provided with a first mounting plate, two ends of the first mounting plate are symmetrically provided with third supporting plates, the first mounting plate is provided with two groups of second sliding rails, two groups of second sliding rails are respectively provided with third sliding blocks in a sliding manner, and the two groups of third sliding blocks are connected together, the buffer piece is provided with a slide rod, the other end of the slide rod penetrates through the third supporting plate and extends to the outside of the third supporting plate, one end of the buffer piece is provided with a buffer spring, the other end of the buffer spring is fixed on the third supporting plate, two groups of third sliding blocks are jointly provided with a second push plate, and the front end of the second push plate is provided with a front probe.
Preferably, the Z-axis moving assembly comprises a second mounting plate arranged at the top of the second push plate, a third differential mounting plate perpendicular to the second mounting plate is arranged in the middle of the second mounting plate, a fourth support plate is arranged at the top of the third differential mounting plate, a third lead screw is arranged in the third differential mounting plate, one end of the third lead screw is fixed on the fourth support plate, a fourth sliding block is connected to the third lead screw in a threaded manner, a third differential sliding block matched with the third differential mounting plate to slide is arranged at the front end of the fourth sliding block, and the third lead screw penetrates through the fourth support plate and is provided with a third rotating column at the top of the fourth support plate.
Preferably, the welding gun R shaft moving assembly comprises a clamping block for clamping a welding gun, one end of the clamping block is connected with an adjusting gear, the top of the adjusting gear is provided with an adjusting pin shaft, and the adjusting gear is rotatably connected to the third differential sliding block.
Preferably, the fourth slide block is slidably disposed in the third differential mounting plate.
Preferably, the middle part of the third differential slider is provided with a mounting part, and the front end of the mounting part is rotatably connected with an adjusting gear.
Preferably, a plurality of mounting grooves are formed in the second push plate, mounting protrusions are arranged on the buffer piece, and the mounting protrusions are connected with the mounting grooves in a matched mode.
Advantageous effects
Adopt the technical scheme provided by the utility model, compare with prior art, have following beneficial effect:
the utility model discloses a set up welder and all adjustable at X, Y, Z, R four axles to but the accurate welded position to the work piece is adjusted, and welding efficiency is high.
Drawings
FIG. 1 is a schematic view of the overall application structure of the present invention;
FIG. 2 is a schematic structural view of the present invention;
FIG. 3 is a schematic structural view of a part of the structure of the present invention;
FIG. 4 is a schematic structural view of the Y-axis moving assembly and the arc length compensating assembly of the present invention;
FIG. 5 is a schematic view of a portion of the structure of FIG. 4 according to the present invention;
FIG. 6 is a schematic view of a part of the arc length compensation assembly of the present invention;
FIG. 7 is a schematic structural view of the R-axis moving assembly of the welding gun of the present invention;
FIG. 8 is a schematic structural view of a Z-axis moving assembly of the welding gun of the present invention;
fig. 9 is a partial structural schematic diagram of the welding gun Z-axis moving assembly of the present invention.
Reference numerals
1-a workbench; 2-a welding gun X-axis moving assembly; 201-push cylinder; 202-a first pusher plate; 203-a first slider; 204-a first sliding rail; 3-a welding gun Y-axis moving component; 301-a first support plate; 302-a first profiled mounting plate 302; 303-first lead screw; 304-a first spin column; 305-a first slider; 306-a first profiled slider; 4-a welding gun Z-axis moving component; 401-a second mounting plate; 402-a third differential mounting plate; 403-a fourth support plate; 404-third lead screw; 405-a fourth slider; 406-a third differential slider; 407-a third spin column; 5-a welding gun R-axis moving component; 501-clamping block; 502-adjusting gear; 503-adjusting gear; 504-a mount; 6-arc length compensation component; 601-a second irregular mounting plate; 602-a second support plate; 603-a second lead screw; 604-a second spin column; 605-a second slider; 606-a second profiled slide; 607-a first mounting plate; 608-a third support plate; 609-a second slide rail; 610-third slider; 611-buffer member; 612-a slide bar; 613-buffer springs; 614-a second pusher plate; 615-front probe; 616-a mounting groove; 617-mounting boss.
Detailed Description
In order to facilitate understanding of the invention, the invention will be described more fully hereinafter with reference to the accompanying drawings, in which several embodiments of the invention are shown, but which can be embodied in many different forms and are not limited to the embodiments described herein, but which are provided so as to render the disclosure of the invention more thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present; when an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present; the terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs; the terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention; as used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
It should be noted that the workpiece referred to in the present invention refers to a steel pipe and a part corner welded thereto.
Referring to fig. 1-9, the utility model provides a welder seat compensation guiding mechanism sets up the one end at workstation 1, removes subassembly 2, welder Y axle removal subassembly 3, welder Z axle removal subassembly 4 and welder R axle removal subassembly 5 including welder X axle.
The welding gun X-axis moving assembly 2 comprises a pushing cylinder 201, a first push plate 202 is arranged at the output end of the pushing cylinder 201, two groups of first sliding blocks 203 are symmetrically arranged at the bottom of the first push plate 202, and the two groups of first sliding blocks 203 are arranged on a first sliding rail 204 in a sliding mode, so that the pushing cylinder 201 drives the first push plate 202 to move along the X-axis direction.
The welding gun Y-axis moving component 3 is arranged at the top of the first push plate 202, the welding gun Y-axis moving component 3 comprises first supporting plates 301 arranged at two ends of the first push plate 202, a first special-shaped mounting plate 302 is arranged between the two groups of the first supporting plates 301, the middle part of the first special-shaped mounting plate 302 is provided with a first lead screw 303, one end of the first lead screw 303 is connected on the first supporting plate 301 through a bearing, the other end of the first lead screw 303 passes through the first support plate 301 and is provided with a first rotating column 304 outside the first support plate 301, a first sliding block 305 is arranged on the first lead screw 303, a first special-shaped sliding block 306 which is matched with the first special-shaped mounting plate 302 for sliding is arranged at the top of the first sliding block 305, the top of the first irregular slide block 306 is provided with an arc length compensation component 6, and the first irregular slide block 306 drives the arc length compensation component 6 to move on the Y axis.
The arc length compensation component 6 comprises a second special-shaped mounting plate 601 arranged on the top of the first sliding block 305 in a sliding manner, two ends of the second special-shaped mounting plate 601 are provided with second supporting plates 602 arranged perpendicularly to the second special-shaped mounting plate, a second lead screw 603 is arranged between two groups of the second supporting plates 602, the second lead screw 603 penetrates through the second supporting plates 602, a second rotating column 604 is arranged outside the second supporting plates 602, the second lead screw 603 is provided with a second sliding block 605, the top of the second sliding block 605 is provided with a second special-shaped sliding block 606 matched with the second special-shaped mounting plate 601 for sliding, the top of the second special-shaped sliding block 606 is provided with a first mounting plate 607, two ends of the first mounting plate 607 are provided with third supporting plates 608 symmetrically, the first mounting plate 607 is provided with two groups of second sliding rails 609, and two groups of the second sliding rails 609 are respectively provided with third sliding blocks 610 in a sliding manner, a buffer member 611 is commonly connected between the two sets of the third sliding blocks 610, a sliding rod 612 is arranged on the buffer member 611, the other end of the sliding rod 612 passes through the third supporting plate 608 and extends outside the third supporting plate, a buffer spring 613 is arranged at one end of the buffer member 611, the other end of the buffer spring 613 is fixed on the third supporting plate 608, a second push plate 614 is commonly arranged on the two sets of the third sliding blocks 610, and a front probe 615 is arranged at the front end of the second push plate 614.
The Z-axis moving assembly 4 includes a second mounting plate 401 disposed on the top of a second push plate 614, a third differential mounting plate 402 disposed perpendicular to the second mounting plate 401 is disposed in the middle of the second mounting plate 401, a fourth support plate 403 is disposed on the top of the third differential mounting plate 402, a third lead screw 404 is disposed in the third differential mounting plate 402, one end of the third lead screw 404 is fixed on the fourth support plate 403, a fourth sliding block 405 is connected to the third lead screw 404 through a thread, a third differential sliding block 406 which is matched with the third differential mounting plate 402 to slide is disposed at the front end of the fourth sliding block 405, and the third lead screw 404 passes through the fourth support plate 403 and a third rotating column 407 is disposed on the top of the fourth support plate 403.
The R-axis moving assembly 5 of the welding gun comprises a clamping block 501 used for clamping the welding gun, one end of the clamping block 501 is connected with an adjusting gear 502, the top of the adjusting gear 502 is provided with an adjusting pin shaft 503, and the adjusting gear 503 is rotatably connected to the third differential sliding block 406.
The fourth slider 405 is slidably disposed in the third differential mounting plate 402.
The middle part of the third differential slider 406 is provided with a mounting member 504, and the front end of the mounting member 504 is rotatably connected with an adjusting gear 503.
A plurality of mounting grooves 616 are arranged on the second push plate 614, mounting protrusions 617 are arranged on the buffer member 611, and the mounting protrusions 617 are connected with the mounting grooves 616 in a matched manner
The position of the welding gun is determined whether the position of the welding gun is deviated or not by the contact of the front probe 615 and a tool for installing a workpiece.
All adjustable at X, Y, Z, R four axles through setting up welder, the three axle of X, Y, Z adopts the forked tail slip table, can pinpoint, and the precision is 0.05mm, and the R axle revolving stage adopts accurate rotatory slip table, adjusts precision 5', concentricity 0.02mm, and depth of parallelism 0.02 mm.
The slide rail adopts last silver linear slide rail, and promotion cylinder 201 adopts the magnetism cylinder, and the magnetism cylinder pushes away welder to the welding position, and after the welding, with its initial position of pulling back.
The utility model discloses a theory of operation: during operation, at first drive welder through push cylinder 201 and carry out preliminary movement along the X axle direction, through the first column spinner 304 of manual regulation, thereby make welder adjust in the Y axle direction, make welder adjust in the Z axle direction through adjusting the third rotation 407, through being equipped with adjusting gear 502 and adjusting pin 503, thereby adjust the position of welder on the R axle, through leading probe 615, thereby through adjusting second column spinner 604, the welding position of accurate adjustment welder and work piece.
The above-mentioned embodiments only express a certain implementation manner of the present invention, and the description thereof is specific and detailed, but not construed as limiting the scope of the present invention; it should be noted that, for those skilled in the art, without departing from the concept of the present invention, several variations and modifications can be made, which all fall within the protection scope of the present invention; therefore, the protection scope of the present invention should be subject to the appended claims.
Claims (7)
1. Welder seat compensation adjustment mechanism sets up the one end at workstation (1), its characterized in that: the welding device comprises a welding gun X-axis moving component (2), a welding gun Y-axis moving component (3), a welding gun Z-axis moving component (4) and a welding gun R-axis moving component (5);
the welding gun Y-axis moving component (3) is arranged at the top of the first push plate (202), the welding gun Y-axis moving component (3) comprises first support plates (301) arranged at two ends of the first push plate (202), a first special-shaped mounting plate (302) is arranged between the two first support plates (301), a first lead screw (303) is arranged in the middle of the first special-shaped mounting plate (302), one end of the first lead screw (303) is connected to the first support plate (301) in a bearing mode, the other end of the first lead screw (303) penetrates through the first support plate (301) and is provided with a first rotating column (304) outside the first support plate (301), a first lead screw (303) is provided with a first special-shaped sliding block (305), the top of the first special-shaped sliding block (305) is provided with a first special-shaped sliding block (306) matched and sliding with the first special-shaped mounting plate (302), and the top of the first sliding block (306) is provided with an arc length compensation component (6), the first special-shaped sliding block (306) drives the arc length compensation component (6) to move on the Y axis;
the arc length compensation assembly (6) comprises a second special-shaped mounting plate (601) arranged at the top of a first sliding block (305) in a sliding mode, two ends of the second special-shaped mounting plate (601) are provided with second supporting plates (602) vertically arranged with the second special-shaped mounting plate, a second lead screw (603) is arranged between the two groups of second supporting plates (602), the second lead screw (603) penetrates through the second supporting plates (602) and is provided with a second rotating column (604) outside the second supporting plates (602), the second lead screw (603) is provided with a second sliding block (605), the top of the second sliding block (605) is provided with a second special-shaped sliding block (606) matched with the second special-shaped mounting plate (601) to slide, the top of the second special-shaped sliding block (606) is provided with a first mounting plate (607), two ends of the first mounting plate (607) are symmetrically provided with third supporting plates (608), be equipped with two sets of second slide rails (609) on first mounting panel (607), it is two sets of slide respectively on second slide rail (609) and be equipped with third sliding block (610), two sets of be connected with bolster (611) jointly between third sliding block (610), be equipped with slide bar (612) on bolster (611), the slide bar (612) other end passes third backup pad (608) and extend outside it, bolster (611) one end is equipped with buffer spring (613), buffer spring (613) other end is fixed on third backup pad (608), and is two sets of be equipped with second push pedal (614) jointly on third sliding block (610), second push pedal (614) front end is equipped with leading probe (615).
2. The torch holder compensation adjustment mechanism of claim 1, wherein: the welding gun X-axis moving assembly (2) comprises a pushing cylinder (201), a first pushing plate (202) is arranged at the output end of the pushing cylinder (201), two sets of first sliding blocks (203) are symmetrically arranged at the bottom of the first pushing plate (202), and the first sliding blocks (203) are arranged on a first sliding rail (204) in a sliding mode, so that the pushing cylinder (201) drives the first pushing plate (202) to move along the X-axis direction.
3. The torch holder compensation adjustment mechanism of claim 1, wherein: the Z-axis moving assembly (4) comprises a second mounting plate (401) arranged on the top of a second push plate (614), a third irregular mounting plate (402) which is vertically arranged with the second mounting plate (401) is arranged at the upper middle part of the second mounting plate, a fourth supporting plate (403) is arranged at the top of the third differential mounting plate (402), a third lead screw (404) is arranged in the third differential mounting plate (402), one end of the third screw rod (404) is fixed on a fourth supporting plate (403), a fourth sliding block (405) is connected to the third screw rod (404) in a threaded manner, the front end of the fourth sliding block (405) is provided with a third differential sliding block (406) which is matched with the third differential mounting plate (402) to slide, the third lead screw (404) penetrates through the fourth supporting plate (403) and a third rotating column (407) is arranged at the top of the fourth supporting plate (403).
4. The torch holder compensation adjustment mechanism of claim 3, wherein: the R-axis moving assembly (5) of the welding gun comprises a clamping block (501) used for clamping the welding gun, one end of the clamping block (501) is connected with an adjusting gear (502), an adjusting pin shaft (503) is arranged at the top of the adjusting gear (502), and the adjusting gear (502) is rotatably connected to the third deformed slide block (406).
5. The torch holder compensation adjustment mechanism of claim 3, wherein: the fourth sliding block (405) is arranged in the third differential mounting plate (402) in a sliding mode.
6. The torch holder compensation adjustment mechanism of claim 3, wherein: the middle part of the third differential slider (406) is provided with a mounting piece (504), and the front end of the mounting piece (504) is rotatably connected with an adjusting gear (502).
7. The torch holder compensation adjustment mechanism of claim 1, wherein: the second push plate (614) is provided with a plurality of mounting grooves (616), the buffer member (611) is provided with a mounting protrusion (617), and the mounting protrusion (617) is matched and connected with the mounting grooves (616).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022811531.2U CN214350460U (en) | 2020-11-30 | 2020-11-30 | Welding gun seat compensation adjustment mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022811531.2U CN214350460U (en) | 2020-11-30 | 2020-11-30 | Welding gun seat compensation adjustment mechanism |
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| Publication Number | Publication Date |
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| CN214350460U true CN214350460U (en) | 2021-10-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202022811531.2U Active CN214350460U (en) | 2020-11-30 | 2020-11-30 | Welding gun seat compensation adjustment mechanism |
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| CN (1) | CN214350460U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113770495A (en) * | 2021-10-16 | 2021-12-10 | 芜湖双翼液压件有限公司 | Special-shaped steel pipe welding automation unit |
-
2020
- 2020-11-30 CN CN202022811531.2U patent/CN214350460U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113770495A (en) * | 2021-10-16 | 2021-12-10 | 芜湖双翼液压件有限公司 | Special-shaped steel pipe welding automation unit |
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