CN214333867U - Automatic monitoring press-mounting machine for automobile fuse box - Google Patents

Abstract

The utility model discloses an automatic pressure equipment machine that monitors of car fuse box, have X Y Z's triaxial motion module in the equipment, can the free motion, a plurality of fuses of different positions of impressing, the front end has a pressure sensor, comes the dynamics of real time monitoring impressing. The Z-axis is provided with a displacement sensor, the pressed stroke can be monitored in real time, the situation that the pressed fuse is damaged due to the fact that the pressed fuse exceeds the stroke is prevented, a set of CCD detection mechanism is arranged for detecting the corresponding pressed position of the assembled fuse box, the corresponding pressed position is judged after the equipment simultaneously judges that the pressed stroke and the pressing force reach the calibration range, the equipment judges the fuse box to be qualified only when the three conditions are simultaneously reached, and the equipment alarms and displays abnormal conditions on an interface as long as one exceeds the calibration. The utility model discloses an advantage can be automatic the fuse of a plurality of different models of pressure equipment, monitors the power of impressing and the stroke of impressing to carry out the management and control to the corresponding position of impressing.

Description

Automatic monitoring press-mounting machine for automobile fuse box

Technical Field

The utility model relates to an automatic control pressure equipment technical field of car fuse box, in particular to equipment suitable for automatic pressure equipment fuse in car fuse box.

Background

At present, the equipment for automatically pressing and mounting the fuse in the automobile fuse box manually puts the fuse in the fuse box, and presses the fuse into the fuse box by using a common pneumatic press through mechanism limit. Because the press-in stroke and the press-in force are fixed and cannot be monitored, the fuse can be damaged by overpressure due to press-in, and the quality of the fuse box is unstable due to the fact that the production tolerance of the fuse box is not pressed in place. In addition, as more than ten fuses are arranged in the automobile fuse box, the voltage resistance, the current value and the voltage value of each fuse are different, and the fuse box is easy to be misplaced due to manual assembly and long-time working fatigue, but is installed, so that the difficulty is brought to subsequent detection.

Disclosure of Invention

The utility model aims to solve the technical problem that automatic pressure equipment fuse in the car fuse box, the model of the stroke is impressed, the fuse is impressed in the control pressure, control and the equipment that corresponds the position.

In order to solve the technical problem, the utility model provides a triaxial movement module with X Y Z can the free motion, impresses a plurality of fuses of different positions, and the front end has a pressure sensor, comes the dynamics of real time monitoring impressing. The Z axis is provided with a displacement sensor, so that the pressing-in stroke can be monitored in real time, and the situation that the pressing-in exceeds the stroke and damages the pressed fuse can be prevented. And for the pressed product, a set of CCD detection mechanism is provided for detecting the pressing-in corresponding position of the assembled fuse box, the device judges the pressing-in corresponding position after simultaneously judging that the pressing-in stroke and the pressing-in force reach the calibration range, and only when the three conditions are simultaneously reached, the device judges the fuse box to be qualified, and only if one condition exceeds the calibration, the device alarms and displays abnormal conditions on an interface.

Automatic pressure equipment fuse mechanism in car fuse box includes one set of fuse box positioning jig, installs on the operation mesa, and the total 5 stop gear of all right sides all around of tool, tool profile modeling product, bottom have the sensor, and the upper right corner has a tight mechanism in top, and the mechanism is driven by the cylinder, and the direction from 45 degrees is followed to the founding article, advances line location to the benchmark limit.

The X \ Y \ Z triaxial module is arranged at the top of the whole rack, works from top to bottom, is a high-speed screw rod module combination, is driven by a servo motor, is provided with three sensors on each module, detects the left and right extreme positions and the original point position of the module, enables the triaxial movement to be more accurate, and can realize high-frequency acceleration and deceleration actions during starting and stopping.

Pressure sensor installs in the Z axle lower extreme department of triaxial module, is the pressure-sensitive type sensor of high-accuracy straight-column type, because the appearance is straight-column type, so when pushing down the atress, can follow the positive center and gather the power value to it is more accurate to reach the power collection, has avoided the influence of mechanism to the power value.

CCD detection mechanism installs on operation platform, for one set install on the module of X direction motion, has a module that Z goes up and down in the mechanism, has one set of lens hood mechanism, is one set of CCD and bar light source in the lens hood, and X direction module can remove about can, lets the position for the dynamometry.

The Z-direction lifting of the CCD detection mechanism is a servo module, the whole CCD mechanism can be driven to move up and down, and the detected fuse box is covered for detection, so that misjudgment and influence of external light on the CCD mechanism are avoided, and the detection is more accurate.

Automatic pressure equipment fuse mechanism in the car fuse box, whole frame adopt the square steel welding, give whole equipment counter weight by the weight of square steel, and the operating surface is a big platform of steel, lets the equipment motion more steady.

The automatic fuse pressing mechanism in the automobile fuse box is characterized in that an operation interface is formed by combining a 19-inch display and a touch screen, so that the force and displacement can be subjected to curve drawing while all detection data are displayed on the display in a panoramic mode, and multiple parameters are monitored simultaneously.

The utility model has the advantages that: a plurality of fuses can be pressed automatically, the press-in force and the press-in stroke are monitored, and the corresponding pressed-in position is controlled.

1) The utility model discloses 48 fuses can impress at a high speed to accomplish the operation at a high speed.

2) The utility model discloses the power real time monitoring of impressing prevents that the power of impressing from transshipping and causing the destruction to the product.

3) The utility model discloses when impressing, carry out real time monitoring to the stroke of impressing, prevent that the stroke of impressing is too big or not in place.

4) The utility model discloses after putting into the tool to the product that will assemble, carry out position induction and detect, prevent that the product from not putting in place and causing the erroneous judgement to the mechanism of impressing.

5) The utility model discloses adopt the mode on a direction benchmark limit to product positioning jig to reach all surveyed the piece and all detect for the original point for same benchmark angle, thereby reach the unity of data.

6) The utility model discloses a manual work of product is put into, and the artifical back of putting into of fuse, equipment starting, the artifical final product that takes out has avoided in the detection personnel to operate the interference to the testing result, lets detect more reliably.

Drawings

The accompanying drawings, which form a part of the present application, are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention and not to limit the invention. In the drawings:

fig. 1 is a schematic overall structure diagram of the present invention;

FIG. 2 is a schematic view of the three main mechanisms inside the utility model with the frame removed;

FIG. 3 is a schematic structural view of the product positioning jig of the present invention;

fig. 4 is a schematic structural view of the three-axis motion module mechanism of the present invention;

FIG. 5 is a schematic structural view of the pressed fuse position detecting CCD mechanism of the present invention;

the reference numbers in the figures illustrate:

FIG. 3: positioning a product;

101-a jig support; 102-a jig base plate;

103, a fuse box; 104-a reference limiting block;

105-a fuse; 106-reference push block;

FIG. 4 is a drawing: a three-axis motion module;

201-Y direction module; 202-fixed rail;

203-X direction module; 204-Z direction electric cylinder;

205 — a pressure sensor;

FIG. 5: a CCD detection mechanism;

301 — fixed guide rail; 302-mounting a bracket;

303-a CCD holder; 304-Z direction electric cylinder;

305-a housing cylinder; 306-a light shield;

307-X direction module; 308-CCD detection mechanism;

4, a frame;

5, a drawer;

6-operation interface.

Detailed Description

Embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

Fig. 1 shows a schematic view of the overall structure of the present invention with a frame; fig. 2 shows a schematic diagram of the internal three main mechanisms of the present invention; fig. 3 shows a schematic structural view of the product positioning jig of the present invention; fig. 4 shows a schematic structural diagram of the three-axis motion module mechanism of the present invention; fig. 5 shows a schematic structural diagram of the pressed fuse box position detection CCD mechanism of the present invention.

As shown in fig. 1, the utility model provides an automatic monitoring press-mounting machine for an automobile fuse box, which comprises a positioning jig 1; a three-axis motion module 2 of the press-fitting part; pressing and mounting the CCD mechanism 3 with the corresponding position detection; the whole frame 4; and a drawer 5 for placing the keyboard mouse; 6 components of the operation interface.

As shown in fig. 2, the main mechanism of the present invention has three major parts, which are respectively a product positioning jig 1; a three-axis motion module 2; and a CCD detection mechanism 3. The operation sequence of the three-axis movement module is that after a product is placed into the positioning jig 1 and positioned OK, the three-axis movement module 2 starts to press-fit the manually pre-placed fuse according to a set program, and after the press-fitting is finished, the three-axis module moves back to the upper left corner of the whole rack to stop. The CCD detection mechanism 3 is driven by the module to move the whole light shield to the positive direction of the product, the Z axis moves downwards to cover the safety box, the CCD starts to detect, after the detection is finished, the light shield is lifted, the X direction returns to the original path of the module, and the product is manually taken out.

As shown in FIG. 3, the fuse box 103 is manually installed in the positioning fixture, the product is roughly positioned by the reference limiting block 104, and after the sensor at the bottom of the fixture detects that the product is in place, the whole product is pushed to the reference edge from an angle of 45 degrees by the reference push block 106 mechanism to perform fine positioning.

As shown in FIG. 4, the Y-direction module 201 drives the Z-axis to move back and forth, the stroke is 300MM, all positions of the product can be covered, and the fixed rail 202 bears the weight of the Y-direction module and enhances the precision effect. The X-direction module 203 drives the Z axis to move left and right, the stroke is 300MM, and all positions of the product can be covered. The Z-direction electric cylinder 204 can drive the pressure sensor 205 to move up and down, and a displacement sensor is arranged in the Z-direction electric cylinder 204, can monitor the movement stroke of a Z axis and feeds the movement stroke back to an upper computer for processing and storage.

The pressure sensor 205 is of a column pressure-sensitive type, and the head of the pressure sensor is provided with a protective pressure head which has a protective effect on the over-pressure of the sensor.

As shown in fig. 5, the CCD mechanism for detecting the press-fitting corresponding position is driven by the X-direction module 307, and the fixed rail 301 assists the precision and strength to constitute an X-direction movement mechanism. The mounting bracket 302 is a mounting support at the upper part, the CCD bracket 303 is mounted on a Z-direction electric cylinder 304 and can move up and down, the hood cylinder 305 is a mechanism for driving the light shield 306 to adjust the height, and a 1000-thousand high-definition camera is arranged in the CCD detection mechanism and is provided with a strip-shaped light source for detecting the corresponding position of a product.

The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (8)

1. The utility model provides an automatic pressure equipment machine that monitors of car fuse box which characterized in that: an X \ Y \ Z three-axis motion module is arranged in a rack of the automatic monitoring press-mounting machine for the automobile fuse box, a pressure sensor, a displacement sensor and a product pressure head are arranged at the front end of a Z axis, and the mechanism carries out press-mounting and real-time detection on the fuse box; and a group of CCD detection mechanisms driven by the X/Z module is arranged on the opposite side of the triaxial module, and final detection is carried out on the pressed product.

2. The automatic monitoring press-fitting machine for the automobile fuse box according to claim 1, characterized in that: the product pre-placing positioning jig pre-positions the fuse box, and pushes the fuse box to the reference positioning edge through the reference push block for fixing.

3. The automatic monitoring press-fitting machine for the automobile fuse box according to claim 1, characterized in that: the three-axis movement module can be linked and fixed on the top of the rack, so that the working range can be operated in a large area, and the concentricity can be guaranteed while the sensor can move in three dimensions in a concentric installation mode of the Z axis.

4. The automatic monitoring press-fitting machine for the automobile fuse box according to claim 1, characterized in that: the pressed fuse position detection CCD mechanism is driven by a module, the auxiliary strength of a fixed guide rail is utilized to form an X-direction movement mechanism, an installation support is an installation support on the upper portion, a CCD support is installed on a Z-direction electric cylinder and can move up and down, a hood body air cylinder is a mechanism for driving a light shield to do height adjustment movement, a 1000-thousand high-definition camera is arranged in the CCD detection mechanism, and a strip-shaped light source is equipped to detect the corresponding position of a product.

5. The automatic monitoring press-fitting machine for the automobile fuse box according to claim 1, characterized in that: the Z axis of the CCD detection mechanism is vertically installed, so that the whole lens hood mechanism can bypass the product, and the lens hood mechanism covers the product from top to bottom and is isolated from external light during detection.

6. The automatic monitoring press-fitting machine for the automobile fuse box according to claim 1, characterized in that: CCD and light source installed on the Z-axis module for automatically regulating the focal length of the lens.

7. The automatic monitoring press-fitting machine for the automobile fuse box according to claim 1, characterized in that: the pressure sensor during press fitting has automatic overload protection, and can prevent equipment from being damaged.

8. The automatic monitoring press-fitting machine for the automobile fuse box according to claim 1, characterized in that: and the displacement sensor monitors the press-mounting stroke in real time and has an overtravel shutdown protection function, so that the safety of equipment is protected.

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