CN214330845U

CN214330845U - Energy-saving air compressor system

Info

Publication number: CN214330845U
Application number: CN202023140720.8U
Authority: CN
Inventors: 郭涛; 时维刚
Original assignee: Dongguan Haobang Energy Conservation And Environmental Protection Engineering Co ltd
Current assignee: Dongguan Haobang Energy Conservation And Environmental Protection Engineering Co ltd
Priority date: 2020-12-23
Filing date: 2020-12-23
Publication date: 2021-10-01
Anticipated expiration: 2030-12-23

Abstract

The utility model relates to an energy-saving air compressor system, the air compressor is connected with one end of the heat exchanger through the circulation line, the other end of the heat exchanger is communicated with the water return end and the first water outlet end of the heat exchange water tank through the water return pipe and the first water outlet pipe respectively, the second water outlet end of the heat exchange water tank is connected with the external water storage device through the second water outlet pipe, the air filter is installed on the air inlet end of the air compressor, the air filter comprises a filter shell, the filter component is detachably arranged in the filter shell, and the upper end of the filter component is obliquely arranged towards the direction far away from the air compressor; the utility model can effectively utilize the heat of the air compressor, so that the air compressor system is more energy-saving and environment-friendly; the filter assembly is convenient and quick to assemble and disassemble, and the filter assembly can be conveniently cleaned or replaced; the accumulation of dust or particulate matter impurity on the filtering component can be reduced, and then the frequency of clearing up or changing the filtering component can be reduced, the cost is reduced.

Description

Energy-saving air compressor system

Technical Field

The utility model belongs to the technical field of the air compressor machine is energy-conserving, specifically relate to an energy-conserving air compressor machine system.

Background

The air compressor is a main body of an electromechanical bleed air source device which is a core device of a pneumatic system and is used for providing air source power, and the air compressor is a device for converting mechanical energy of a prime mover (usually a motor) into gas pressure energy and is an air pressure generating device for compressing air. The air compressor is widely applied in the mechanical field and various production, decoration and manufacturing fields, and is a source power for driving a pneumatic tool.

In the prior art, the air compressor can generate a large amount of heat in the use process, and the waste of energy can be caused by directly radiating or discharging the heat; when the air compressor works, if the cleanliness of the gas pumped in is poor, the output pressure of the air compressor during operation is unstable, and energy waste is easily caused, so that an air filter is often required to be installed at the air inlet end of the air compressor, and the filter element needs to be cleaned or replaced regularly.

SUMMERY OF THE UTILITY MODEL

The to-be-solved technical problem of the utility model is to provide an energy-conserving air compressor machine system.

The content of the utility model is an energy-conserving air compressor machine system, including the air compressor machine that connects gradually, heat exchanger and heat exchange water tank, the air compressor machine passes through the circulation pipeline and is connected with the one end of heat exchanger, the other end of heat exchanger communicates with heat exchange water tank through wet return and first outlet pipe respectively, heat exchange water tank passes through the second outlet pipe and is connected with outside water storage device, install air cleaner on the inlet end of air compressor machine, air cleaner is including filtering the casing, can dismantle in the filtering the casing and be provided with filtering component, filtering component's upper end sets up towards the direction slope of keeping away from the air compressor machine.

Furthermore, a first electromagnetic valve and a first water delivery pump are installed on the first water outlet pipe, and a second electromagnetic valve and a second water delivery pump are installed on the second water outlet pipe.

Furthermore, a temperature sensor is installed in the heat exchange water tank and used for detecting the water temperature in the heat exchange water tank.

Further, the top and bottom of the filtering case are respectively provided with a top cap and a bottom cap, which are fixed to the top and bottom of the filtering case by locking members, respectively.

Furthermore, all outwards extend on the both sides of the upper end of filtering shell and lower extreme and be provided with first mount table, all outwards extend on the both sides of top cap and be provided with the second mount table, all outwards extend on the both sides of bottom and be provided with the third mount table, lock through the retaining member that corresponds between the first mount table of second mount table and the upper end that is located, lock through the retaining member that corresponds between the first mount table of third mount table and the lower extreme that is located.

Furthermore, the top and the bottom of the filtering shell are provided with a circle of sealing gasket, the top cover is abutted to the sealing gasket positioned at the top, and the bottom cover is abutted to the sealing gasket positioned at the bottom.

Furthermore, all fixedly on the relative both sides in the filter housing being provided with a plurality of installation pieces, the upper end of a plurality of installation pieces all sets up towards the direction slope of keeping away from the air compressor machine, and the inserting groove has all radially been seted up on a plurality of installation pieces for the cross-section of installation piece is the character cut in bas-relief, and filter component corresponds to insert and establishes in the inserting groove on a plurality of installation pieces.

Furthermore, the filter assembly comprises a first filter element and a second filter element, the first filter element and the second filter element are both flat-plate-shaped, the first filter element and the second filter element are correspondingly inserted into the insertion grooves in the installation blocks, and the first filter element and the second filter element are respectively used for filtering air for the first time and the second time.

The utility model has the advantages that the heat exchanger is arranged to transfer the heat of the air compressor into the water, and the heated water is discharged to the external water storage device along the second water outlet pipe to be stored, so that the heat of the air compressor can be effectively utilized, the heating energy and the cost of part of water supply systems in factories are saved, the energy consumption of the factories is reduced, and the air compressor system is more energy-saving and environment-friendly; the filter assembly is convenient and quick to assemble and disassemble, and the filter assembly can be conveniently cleaned or replaced; the upper end of the filtering component is obliquely arranged towards the direction far away from the air compressor, so that part of particulate matter impurities or dust aggregates on the filtering component can fall into the filtering shell under the action of gravity, the accumulation of the dust or the particulate matter impurities on the filtering component can be reduced, the frequency of cleaning or replacing the filtering component can be reduced, and the cost is reduced.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the present invention will be further described below with reference to the accompanying drawings and embodiments, wherein the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained without inventive work according to the drawings:

the attached drawing is the structure schematic diagram of the utility model.

Fig. 1 is the utility model provides a pair of energy-conserving air compressor machine system's schematic diagram.

Fig. 2 is the utility model provides a pair of energy-conserving air compressor machine system air filter's section sketch map.

Fig. 3 is the utility model provides a pair of the schematic diagram of installation piece in energy-conserving air compressor machine system.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, a clear and complete description will be given below with reference to the technical solutions of the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative efforts belong to the protection scope of the present invention.

As shown in fig. 1-fig. 3, the utility model provides an energy-saving air compressor system, which comprises an air compressor 100, a heat exchanger 200 and a heat exchange water tank 300 connected in sequence, wherein the air compressor 100 is connected with one end of the heat exchanger 200 through a circulation pipeline, lubricating oil of the air compressor 100 returns to the air compressor 100 after passing through the heat exchanger 200 through the circulation pipeline, the other end of the heat exchanger 200 is communicated with a water return end and a first water outlet end of the heat exchange water tank 300 through a water return pipe and a first water outlet pipe respectively, the first water outlet pipe is provided with a first electromagnetic valve 320 and a first water delivery pump 310, the water return end is the left upper end of the heat exchange water tank 300 in fig. 1, the first water outlet end is the left lower end of the heat exchange water tank 300 in fig. 1, water in the heat exchange water tank 300 is delivered to the heat exchanger 200 under the action of the first water delivery pump 310 and then returns to the heat exchange water tank 300 through the water return end, and the lubricating oil exchange heat in the heat exchanger 200 in the meantime, make lubricating oil cool down gradually, the water in heat exchange water tank 300 heaies up gradually, the second of heat exchange water tank 300 goes out the water end and is connected with outside water storage device (not shown in the figure) through the second outlet pipe, install second solenoid valve 330 and second water delivery pump 340 on the second outlet pipe, the second goes out the water end and is the right side lower extreme of heat exchange water tank 300 in figure 1, the water after the intensification is discharged to outside water storage device storage along the second outlet pipe, supply other water equipment to use, thereby can effectively utilize the heat of air compressor machine 100, save the heating energy and the expense of the interior part water supply system of mill, with the energy resource consumption who reduces the mill, make the air compressor machine system more energy-concerving and environment-protective.

Install air cleaner 400 on air compressor machine 100's the inlet end, an air for filtering the air that gets into air compressor machine 100, pressure stability when guaranteeing air compressor machine 100 operation, air cleaner 400 is including filtering casing 410, can dismantle in the filtering casing 410 and be provided with filtering component 420, so that carry out filtering component 420's change, filtering component 420's upper end is towards the direction slope setting of keeping away from air compressor machine 100, make partial particulate matter impurity or the dust aggregate on filtering component 420 can drop to filtering casing 410 in under the action of gravity, and then can reduce the accumulation of dust or particulate matter impurity on filtering component 420, and then can reduce the frequency of clearance or change filtering component 420, reduce the cost.

The first water pump 310, the first solenoid valve 320, the temperature sensor 350, the second solenoid valve 330 and the second water pump 340 are all electrically connected to an external controller (not shown).

Install temperature sensor 350 in heat exchange water tank 300, temperature sensor 350 electric connection controller, temperature sensor 350 is used for detecting the temperature of water in the heat exchange water tank 300, sends the signal for the controller when temperature sensor 350 detects the temperature in the heat exchange water tank 300 and reaches the default, makes second solenoid valve 330 and second water pump 340 open, and then carries hot water to outside water storage device and stores, supplies other water consuming devices to use. In the utility model, in order to ensure the heat preservation performance of the heat exchange water tank 300, the heat exchange water tank 300 is preferably made of a heat preservation material; the top of heat exchange water tank 300 is provided with filler 360, and when operating personnel surveyed the inside water yield of heat exchange water tank 300 and was less than a definite value, or detected the inside water yield of heat exchange water tank 300 through the level gauge and was less than a definite value, operating personnel added water to heat exchange water tank 300 inside through filler 360.

The top and the bottom of the filtering shell 410 are respectively provided with a top cover 430 and a bottom cover 440, the top cover 430 and the bottom cover 440 are respectively fixed at the top and the bottom of the filtering shell 410 through locking pieces 460, the top and the bottom of the filtering shell 410 are respectively provided with a circle of sealing gasket 411, the top cover 430 is abutted against the sealing gasket 411 at the top, and the bottom cover 440 is abutted against the sealing gasket 411 at the bottom so as to seal the filtering shell 410.

Specifically, the upper end and the lower end of the filtering housing 410 are provided with first installation platforms 412 in an outward extending manner on two sides, the top cover 430 is provided with second installation platforms 431 in an outward extending manner on two sides, the bottom cover 440 is provided with third installation platforms 441 in an outward extending manner on two sides, corresponding locking members 460 are arranged between the second installation platforms 431 and the first installation platforms 412 located at the upper end in a penetrating manner, the second installation platforms 431 and the first installation platforms 412 located at the upper end are locked through the corresponding locking members 460, corresponding locking members 460 are arranged between the third installation platforms 441 and the first installation platforms 412 located at the lower end in a penetrating manner, and the third installation platforms 441 and the first installation platforms 412 located at the lower end are locked through the corresponding locking members 460. The locking member 460 of the present invention is preferably a bolt and a nut.

All fixedly on the relative both sides in filter housing 410 being provided with a plurality of installation piece 450, air inlet and air outlet have been seted up on the both sides that are not provided with installation piece 450 in filter housing 410, the air outlet on filter housing 410 is connected with the inlet end of air compressor machine 100, the upper end of a plurality of installation pieces 450 all sets up towards the direction slope of keeping away from air compressor machine 100, namely the upper end of a plurality of installation pieces 450 all sets up towards the one end that is close to air inlet, inserting groove 451 has all radially been seted up on a plurality of installation pieces 450, make the cross-section of installation piece 450 be the character cut in bas shape, filter assembly 420 corresponds to insert in inserting groove 451 of establishing on a plurality of installation pieces 450, thereby make filter assembly 420's dismouting more simple and convenient, make more convenient and fast when changing or clearing up filter assembly 420.

Wherein, filtering component 420 includes first filter core and second filter core 422, and first filter core 421 and second filter core 422 all are flat-plate, and first filter core 421 second filter core 422 corresponds in the inserting groove 451 of pegging graft on a plurality of installation pieces 450, and first filter core 421 and second filter core 422 are used for carrying out primary filtration and secondary filter to the air respectively to further guarantee the air quality who gets into air compressor machine 100.

It will be understood that modifications and variations can be made by persons skilled in the art in light of the above teachings and all such modifications and variations are considered to be within the scope of the invention as defined by the following claims.

Claims

1. The utility model provides an energy-conserving air compressor machine system, characterized by, is including the air compressor machine, heat exchanger and the heat transfer water tank that connect gradually, the air compressor machine passes through the circulation line and is connected with the one end of heat exchanger, the other end of heat exchanger communicates with the heat transfer water tank through wet return and first outlet pipe respectively, the heat transfer water tank passes through the second outlet pipe and is connected with outside water storage device, install air cleaner on the inlet end of air compressor machine, air cleaner is including filtering the casing, can dismantle in the filtering the casing and be provided with filtering component, filtering component's upper end sets up towards the direction slope of keeping away from the air compressor machine.

2. The energy-saving air compressor system according to claim 1, wherein the first water outlet pipe is provided with a first electromagnetic valve and a first water delivery pump, and the second water outlet pipe is provided with a second electromagnetic valve and a second water delivery pump.

3. The energy-saving air compressor system as claimed in claim 1, wherein a temperature sensor is installed in the heat exchange water tank, and the temperature sensor is used for detecting the temperature of water in the heat exchange water tank.

4. The energy saving air compressor system according to claim 1, wherein the top and bottom of the filter housing are respectively provided with a top cover and a bottom cover, and the top cover and the bottom cover are respectively fixed to the top and bottom of the filter housing by locking members.

5. The energy-saving air compressor system according to claim 4, wherein first mounting platforms extend outwardly from both sides of the upper and lower ends of the filtering case, second mounting platforms extend outwardly from both sides of the top cover, third mounting platforms extend outwardly from both sides of the bottom cover, the second mounting platforms are locked to the first mounting platforms at the upper end by corresponding locking members, and the third mounting platforms are locked to the first mounting platforms at the lower end by corresponding locking members.

6. The energy saving air compressor system according to claim 4, wherein a ring of gaskets is provided on both the top and bottom of the filter housing, the top cover abuts the gasket located on the top, and the bottom cover abuts the gasket located on the bottom.

7. The energy-saving air compressor system according to claim 1, wherein a plurality of mounting blocks are fixedly disposed on opposite sides of the filter housing, upper ends of the mounting blocks are inclined away from the air compressor, the mounting blocks are radially provided with insertion grooves, so that the cross section of the mounting blocks is in a concave shape, and the filter assembly is correspondingly inserted into the insertion grooves of the mounting blocks.

8. The energy-saving air compressor system of claim 7, wherein the filter assembly comprises a first filter element and a second filter element, the first filter element and the second filter element are both flat, the first filter element and the second filter element are correspondingly inserted into the insertion grooves of the plurality of mounting blocks, and the first filter element and the second filter element are respectively used for primary filtering and secondary filtering of air.