CN214328191U

CN214328191U - Embossing machine for processing automobile surface sleeve

Info

Publication number: CN214328191U
Application number: CN202120202568.7U
Authority: CN
Inventors: 戴正大; 王振元; 张�浩
Original assignee: Wuhan Youhe Composite Materials Co ltd
Current assignee: Wuhan Youhe Composite Materials Co ltd
Priority date: 2021-01-25
Filing date: 2021-01-25
Publication date: 2021-10-01
Anticipated expiration: 2031-01-25

Abstract

The application relates to an embossing machine is used in processing of car face cover, it include the frame with rotate install in hot pressing roller and embossing roller in the frame, hot pressing roller with the equal level of embossing roller sets up and is parallel to each other, just hot pressing roller with the embossing roller distributes from top to bottom, still rotates in the frame and installs the regulating roller, the axis of regulating roller with the axis of embossing roller is parallel, the upside height of regulating roller is higher than the upside height of embossing roller. This application has the effect of avoiding car face cover to appear quality problems because of the heat time overlength.

Description

Embossing machine for processing automobile surface sleeve

Technical Field

The application relates to the field of automobile surface sleeve processing equipment, in particular to an embossing machine for processing an automobile surface sleeve.

Background

The automobile surface cover is generally used for automobile seats and other parts, has the functions of decoration and improvement of automobile comfort, is formed by hot-pressing and compounding multiple fabrics, and is usually processed by an embossing machine.

The embossing machine mainly comprises a hot pressing roller and an embossing roller which are distributed up and down, and when in processing, the automobile surface sleeve fabric is subjected to hot pressing compounding and simultaneously embossed with patterns through the hot pressing roller and the embossing roller.

In actual processing, when the automobile surface sleeve passes through between the hot pressing roller and the embossing roller, the automobile surface sleeve is lapped on the embossing roller under the action of gravity, so that the contact area of the automobile surface sleeve and the embossing roller is increased, the contact time of the automobile surface sleeve and the embossing roller is prolonged, the heating time of the automobile surface sleeve is prolonged, and the quality of the automobile surface sleeve is affected, so that improvement is needed.

SUMMERY OF THE UTILITY MODEL

In order to avoid as far as possible that the car face cover appears the quality problem because of the heating time overlength, this application provides car face cover coining mill for processing.

The application provides an embossing machine is used in processing of car face cover adopts following technical scheme:

embossing machine is used in processing of car face cover, including the frame with rotate install in hot pressing roller and embossing roller in the frame, hot pressing roller with the equal level of embossing roller sets up and is parallel to each other, just hot pressing roller with the embossing roller distributes from top to bottom, still rotates in the frame and installs the dancer roll, the axis of dancer roll with the axis of embossing roller is parallel, the upside height of dancer roll is higher than the upside height of embossing roller.

Through adopting above-mentioned technical scheme, car face cover is between hot pressing roller and embossing roller, hot pressing roller and embossing roller cooperation carry out hot pressing complex and stamp the decorative pattern simultaneously to car face cover, and the setting through the regulating roller, make its overlap joint on the regulating roller after car face cover hot briquetting, because the upside height of regulating roller highly is higher than the upside height of embossing roller, the regulating roller makes car face cover after the hot pressing extend up, make car face cover be difficult for because of gravity overlap joint on the embossing roller, with the area of contact that reduces car face cover and embossing roller, shorten the contact time of car face cover and embossing roller, avoid car face cover to appear the quality problem because of the heat-up time overlength as far as possible, the quality of car face cover has been ensured.

Preferably, the adjusting roller is arranged on the frame in a sliding mode along a direction perpendicular to the axis of the adjusting roller, and an adjusting assembly used for adjusting the vertical height of the adjusting roller and the distance between the adjusting roller and the embossing roller is arranged on the frame.

Through adopting above-mentioned technical scheme, make the dancer rools slide through adjusting part, adjust the height of dancer rools and with the distance of embossing roller to can adapt to the processing of the car face cover of different thickness and different flexibility, improve the application scope of coining mill.

Preferably, the adjusting assembly including set up in the frame and be located respectively two adjust cylinder at adjust roller both ends, two adjust cylinder's piston rod axis be parallel to each other and with the axis of adjust roller is perpendicular, adjust cylinder's piston rod axis becomes the acute angle with the contained angle of horizontal plane, the both ends of adjust roller respectively with two adjust cylinder's piston rod rotates and is connected.

Through adopting above-mentioned technical scheme, adjusting cylinder drive adjusting roller slides, realizes the height of adjusting roller and the adjustment of embossing roller distance, simple structure and control convenience.

Preferably, two ends of the adjusting roller are rotatably connected with two mounting blocks, and the two mounting blocks are respectively bolted and fixed with piston rods of the two adjusting cylinders.

Through adopting above-mentioned technical scheme, the regulating roller is fixed through installation piece and air cylinder bolt joint, the installation and the dismantlement of the regulating roller of being convenient for to be convenient for change or clear up the regulating roller.

Preferably, be provided with two in the frame and be used for installing two respectively adjust cylinder's mounting panel, mounting panel place plane with the axis of dancer roll is perpendicular, fixed being provided with rather than vertically fixed plate on the mounting panel, two adjust cylinder is fixed in two respectively on the fixed plate and the piston rod slides and wear to locate on the fixed plate, be provided with two gag lever posts on the fixed plate, two the axis of gag lever post all with adjust cylinder's piston rod axis is parallel and respectively the centre gripping in the installation piece both sides.

Through adopting above-mentioned technical scheme, the setting of mounting panel and fixed plate is convenient for adjust the cylinder installation in the frame, and plays the limiting displacement to the installation piece through setting up of gag lever post to it is more stable to make adjust the cylinder drive installation piece slide, makes the slip of dancer roll more stable.

Preferably, the frame includes two vertical backup pads that just are parallel to each other, backup pad place plane with the axis of embossing roller is perpendicular, the hot pressing roller with the embossing roller all rotate install in two between the backup pad, two the mounting panel slides respectively and sets up in two in the backup pad, seted up 2 mounting holes on the mounting panel, seted up in the backup pad with a plurality of the screw hole of mounting hole one-to-one, the mounting panel through pass the mounting hole with the fixing bolt of screw hole screw assembly is fixed in the backup pad.

Through adopting above-mentioned technical scheme, the mounting panel passes through fixing bolt to be fixed in the backup pad for adjusting cylinder and adjusting roll installation operation in the frame is simple and convenient.

Preferably, the threaded holes are provided with a plurality of groups on the supporting plate, and the plurality of groups of threaded holes are distributed along the horizontal direction.

Through adopting above-mentioned technical scheme, the setting up of multiunit screw hole makes the position of mounting panel in the backup pad adjustable, and the horizontal distance of regulating roll and embossing roller can further be adjusted, and the application range is further enlarged to the adjustment range of increase regulating roll and embossing roller interval.

In summary, the present application includes at least one of the following beneficial technical effects:

1. through the arrangement of the adjusting roller, the automobile surface sleeve is lapped on the adjusting roller after being subjected to hot press forming, and the upper side of the adjusting roller is higher than that of the embossing roller, so that the automobile surface sleeve subjected to hot press extends upwards through the adjusting roller, the automobile surface sleeve is not easy to lap on the embossing roller due to gravity, the contact area of the automobile surface sleeve and the embossing roller is reduced, the contact time of the automobile surface sleeve and the embossing roller is shortened, the quality problem of the automobile surface sleeve due to overlong heating time is avoided as much as possible, and the quality of the automobile surface sleeve is guaranteed;

2. through the sliding arrangement of the adjusting roller on the frame, the height of the adjusting roller and the distance between the adjusting roller and the embossing roller can be adjusted, so that the automobile surface sleeve with different thicknesses and different flexibility degrees can be adapted to processing, and the application range of the embossing machine is widened.

Drawings

FIG. 1 is a schematic structural view of the present embodiment;

fig. 2 is an enlarged view at a in fig. 1.

Reference numerals: 1. a frame; 11. a support plate; 111. a threaded hole; 12. a base; 2. a hot press roll; 3. an embossing roll; 4. a regulating roller; 5. an adjusting cylinder; 51. installing a screw rod; 6. mounting blocks; 7. mounting a plate; 8. fixing the bolt; 9. a fixing plate; 10. a limiting rod.

Detailed Description

The present application is described in further detail below with reference to the accompanying drawings.

Referring to fig. 1, the embodiment of the application discloses an embossing machine for processing an automobile surface sleeve, which comprises a frame 1, and a hot pressing roller 2 and an embossing roller 3 which are arranged on the frame 1, wherein the frame 1 comprises two vertically arranged and mutually parallel supporting plates 11, and the two supporting plates 11 are fixed on a horizontal base 12 arranged on the ground; the hot pressing roller 2 and the embossing roller 3 are located between the two supporting plates 11 and distributed up and down, and two ends of the hot pressing roller 2 and the embossing roller 3 are respectively installed on the two supporting plates 11.

Referring to fig. 1, an adjusting roller 4 is also rotatably installed between two supporting plates 11, the axis of the adjusting roller 4 is parallel to the axis of the embossing roller 3, the adjusting roller 4 is positioned at one side of the embossing roller 3, in the embodiment, the adjusting roller 4 is installed at the discharging side of the embossing machine, and the upper side of the installing roller is higher than the upper side of the embossing roller 3. The finished product of the automobile surface sleeve processed by the embossing machine is lapped on the adjusting roller 4, and the adjusting roller 4 enables the automobile surface sleeve to extend upwards, so that the automobile surface sleeve is not easy to lap on the embossing roller 3, the contact time of the automobile surface sleeve and the embossing roller 3 is shortened, and the quality of the automobile surface sleeve is guaranteed.

Referring to fig. 1, in order to adapt to the processing of automobile surface sleeves with different thickness and different flexibility, the adjusting roller 4 is slidably disposed on the frame 1 along a direction perpendicular to the axis of the adjusting roller 4, an adjusting assembly for driving the adjusting roller 4 to slide is disposed on the frame 1, the adjusting assembly includes two driving adjusting cylinders 5 disposed on the two supporting plates 11, the axes of the piston rods of the two adjusting cylinders 5 are parallel and have the same direction, the axis of the piston rod of the adjusting cylinder 5 is perpendicular to the axis of the adjusting roller 4, and an included angle between the axis of the piston rod of the adjusting cylinder 5 and the horizontal plane forms an acute angle, in this embodiment, the adjusting cylinder 5 is disposed below the adjusting roller 4 and is disposed on one side of the adjusting roller 4 far away from the embossing roller 3, the piston rod of the adjusting cylinder 5 is inclined upward to point to the adjusting roller 4, and two ends of the adjusting roller 4 are rotatably connected with the piston rods of the two adjusting cylinders 5.

Through adjusting cylinder 5 drive adjusting roller 4 slip, can be according to the thickness size or the flexibility of the car face cover of actual processing, make adjusting roller 4's vertical height and with embossing roller 3's interval and processing product suit to play better guide effect.

Referring to fig. 1 and 2, the two ends of the adjusting roller 4 are respectively rotatably connected with the mounting blocks 6 on the rotating shaft thereof, the end part of the piston rod of the adjusting cylinder 5 is coaxially and fixedly provided with a mounting screw 51, the mounting block 6 is provided with a fixing hole for the mounting screw 51 to pass through, the mounting screw 51 passes through the fixing hole and then is fixedly bolted through a bolt nut, the mounting block 6 is further provided with a containing cavity for containing the mounting nut, and the containing cavity is communicated with the fixing hole. The adjusting roller 4 is fixed with the adjusting cylinder 5 through the mounting block 6, so that the adjusting roller 4 can be mounted and dismounted conveniently, the adjusting roller 4 can be replaced conveniently, and the adjusting roller is guaranteed to have a good material guiding effect.

Referring to fig. 1, two support plates 11 are respectively provided with a mounting plate 7, the mounting plate 7 is positioned between the two support plates 11, the plane of the mounting plate 7 is perpendicular to the axis of the adjusting roller 4, the two mounting plates 7 are respectively provided with at least 2 mounting holes, the support plates 11 are respectively provided with threaded holes 111 corresponding to the mounting holes one by one, and the mounting plates 7 are fixed on the support plates 11 through fixing bolts 8 which pass through the mounting holes and are assembled in the threaded holes 111 in a threaded manner; and the mutually close sides of the two mounting plates 7 are respectively and fixedly provided with a fixing plate 9 vertical to the two mounting plates, the two fixing plates 9 are respectively vertical to the piston rods of the two adjusting cylinders 5, the two adjusting cylinders 5 are respectively fixed on the two fixing plates 9, and the piston rods respectively penetrate through the two fixing plates 9 in a sliding manner. The mounting plate 7 and the fixing plate 9 are arranged to facilitate the mounting and fixing of the adjusting cylinder 5 on the frame 1.

Referring to fig. 1, in order to make the adjusting cylinder 5 drive the adjusting roller 4 to slide more stably, two limiting rods 10 are fixedly arranged on the fixing plate 9, the axes of the limiting rods 10 are parallel to the axis of the piston rod of the adjusting cylinder 5, the two limiting rods 10 are respectively positioned at two sides of the adjusting roller 4 and clamped at two sides of the fixing block, and one ends of the two limiting rods 10 far away from the fixing plate 9 are fixed through the connecting plate. The limiting rod 10 has a limiting effect on the mounting block 6 and the adjusting roller 4, so that the sliding adjustment of the adjusting roller 4 is more stable.

Referring to fig. 1, in order to further expand the adjusting range of the distance between the adjusting roller 4 and the embossing roller 3, a plurality of groups of threaded holes 111 are formed in each supporting plate 11, and the plurality of groups of threaded holes 111 are uniformly distributed along the horizontal direction. The adjustment range is expanded by adjusting the installation position of the installation plate 7 to adjust the distance between the adjustment roller 4 and the embossing roller 3.

The implementation principle of the embodiment is as follows: the automobile surface sleeve passes through the space between the hot pressing roller 2 and the embossing roller 3, and the hot pressing roller 2 and the embossing roller 3 are matched to perform hot pressing compounding on the automobile surface sleeve and emboss patterns at the same time; according to the thickness and the flexibility of the processed automobile surface sleeve, the adjusting roller 4 is controlled to slide through the adjusting cylinder 5, the height of the adjusting roller 4 is adjusted, the distance between the adjusting roller 4 and the embossing roller 3 is adjusted, the contact area between the automobile surface sleeve and the embossing roller 3 is the minimum when the automobile surface sleeve is lapped on the adjusting roller 4, the stable conveying can be realized, the contact time between the automobile surface sleeve and the embossing roller 3 is shortened, the quality problem of the automobile surface sleeve caused by overlong heating time is avoided as much as possible, and the quality of the automobile surface sleeve is ensured.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims

1. Embossing machine is used in processing of car face cover, including frame (1) with rotate install in hot pressing roller (2) and embossing roller (3) on frame (1), hot pressing roller (2) with the equal level of embossing roller (3) sets up and is parallel to each other, just hot pressing roller (2) with embossing roller (3) distribute its characterized in that from top to bottom: still rotate on frame (1) and install adjusting roller (4), the axis of adjusting roller (4) with the axis of embossing roller (3) is parallel, the upside height of adjusting roller (4) is higher than the upside height of embossing roller (3).

2. The embossing machine for processing the automobile surface cover according to claim 1, characterized in that: the adjusting roller (4) is arranged on the rack (1) in a sliding mode along the direction perpendicular to the axis of the adjusting roller, and an adjusting assembly used for adjusting the vertical height of the adjusting roller (4) and the distance between the adjusting roller and the embossing roller (3) is arranged on the rack (1).

3. The embossing machine for processing the automobile surface cover according to claim 2, characterized in that: the adjusting assembly comprises two adjusting cylinders (5) which are arranged on the rack (1) and are respectively located at two ends of the adjusting roller (4), two piston rod axes of the adjusting cylinders (5) are parallel to each other and are perpendicular to the axis of the adjusting roller (4), the piston rod axes of the adjusting cylinders (5) form acute angles with the included angle of the horizontal plane, and two ends of the adjusting roller (4) are respectively connected with the piston rods of the adjusting cylinders (5) in a rotating mode.

4. The embossing machine for automobile surface cover processing according to claim 3, characterized in that: two ends of the adjusting roller (4) are rotatably connected with two mounting blocks (6), and the two mounting blocks (6) are respectively bolted and fixed with piston rods of the two adjusting cylinders (5).

5. The embossing machine for automobile surface cover processing according to claim 4, characterized in that: be provided with two on frame (1) and be used for installing two respectively mounting panel (7) of adjust cylinder (5), mounting panel (7) place plane with the axis of adjusting roller (4) is perpendicular, the fixed plate (9) rather than vertically that is provided with on mounting panel (7), two adjust cylinder (5) are fixed in two respectively on fixed plate (9) and the piston rod slides and wears to locate on fixed plate (9), be provided with two gag lever post (10) on fixed plate (9), two the axis of gag lever post (10) all with the piston rod axis of adjust cylinder (5) is parallel and respectively the centre gripping in mounting block (6) both sides.

6. The embossing machine for processing the automobile surface cover according to claim 5, characterized in that: frame (1) includes two vertical backup pads (11) that just are parallel to each other, backup pad (11) place plane with the axis of embossing roller (3) is perpendicular, hot pressing roller (2) with embossing roller (3) all rotate install in two between backup pad (11), two mounting panel (7) slide respectively set up in two on backup pad (11), seted up 2 a lot of mounting holes on mounting panel (7), seted up with a plurality of on backup pad (11) screw hole (111) of mounting hole one-to-one, mounting panel (7) are through passing the mounting hole with fixing bolt (8) of screw hole (111) screw assembly are fixed in on backup pad (11).

7. The embossing machine for processing the automobile surface cover according to claim 6, characterized in that: the threaded holes (111) are formed in the supporting plate (11) in multiple groups, and the threaded holes (111) in the multiple groups are distributed along the horizontal direction.