CN214326942U - Feeding system - Google Patents
Feeding system Download PDFInfo
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- CN214326942U CN214326942U CN202120174963.9U CN202120174963U CN214326942U CN 214326942 U CN214326942 U CN 214326942U CN 202120174963 U CN202120174963 U CN 202120174963U CN 214326942 U CN214326942 U CN 214326942U
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- discharging
- trolley
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- 239000000463 material Substances 0.000 claims abstract description 50
- 238000007599 discharging Methods 0.000 claims abstract description 30
- 239000000428 dust Substances 0.000 claims abstract description 16
- 238000003860 storage Methods 0.000 claims description 15
- 238000005303 weighing Methods 0.000 claims description 12
- 208000028571 Occupational disease Diseases 0.000 abstract description 4
- 239000004744 fabric Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000004568 cement Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The utility model relates to a feeding system, which comprises a storehouse, a traveling system which is arranged at the top inside the storehouse and can move back and forth, a base which is arranged at the bottom inside the storehouse, a material grabbing component, a material discharging component and a material discharging component; the material grabbing component is arranged on the traveling system, and the discharging component are both arranged on the base; the material grabbing component comprises a grab bucket, a trolley and a limiter; the grab bucket is arranged at the bottom of the trolley and can be lifted; the automatic control system is also included; the utility model realizes the automatic grabbing, discharging and outputting of the materials, greatly improves the automation degree, does not need manual participation, obviously reduces the labor intensity, improves the working efficiency, and simultaneously prevents the operating personnel from being influenced by occupational diseases such as dust, noise and the like; furthermore, the utility model discloses still possess the automatic stifled function of preventing and can normally effectively operate for a long time in order to guarantee the system.
Description
Technical Field
The utility model relates to a feed system.
Background
The material of making all stacks temporarily in the storehouse in the cement plant, the material must transport the discharge system with the quantitative material in order to accomplish the feeding before going out the storehouse, present feeding mode all is earlier with the help of bridge crane and adopts the manual driving mode to transport the material to the hopper in, borrow the capable car again and adopt manual control's mode to remove the hopper to the feed bin top and dump, high in labor strength, degree of automation is low, lead to work efficiency low, and the operation personnel receive the dust deeply, occupational diseases such as noise influence, urgent need wait for solution.
SUMMERY OF THE UTILITY MODEL
To the current situation of above-mentioned prior art, the utility model aims to solve the technical problem that a feeding system who has improved degree of automation in order to reduce intensity of labour and improve work efficiency by a wide margin, and can guarantee the long-time normal effective operation of system is provided.
The utility model provides a technical scheme that above-mentioned technical problem adopted does: a feeding system comprises a storehouse, a traveling system which is arranged at the top in the storehouse and can move back and forth, and a base which is arranged at the bottom in the storehouse, and is characterized by also comprising a material grabbing component, a material discharging component and a material discharging component; the material grabbing component is arranged on the traveling system, and the discharging component are arranged on the base; the grabbing component comprises a grab bucket, a trolley and a limiter; the grab bucket is arranged at the bottom of the trolley and can be lifted; the two limiting devices are respectively arranged on the left side and the right side of the traveling system and are respectively matched with the left side and the right side of the trolley; the discharging assembly comprises a screen, a first bin, a second bin, a hydraulic push rod, a vibrating motor, a movable seat, movable plates and weighing sensors, the first bin is movably and vertically embedded at the top of the base, the weighing sensors comprise a plurality of weighing sensors which are uniformly distributed between the top opening of the first bin and the top of the base, the screen is obliquely arranged above the top opening of the first bin, the lower end of the screen is rotatably connected to the right side of the top of the base, the fixed end of the hydraulic push rod is rotatably connected to the top of the base and arranged on the left side of the top opening of the first bin, the telescopic end of the hydraulic push rod is rotatably connected to the higher end of the screen, the movable plates comprise two movable plates which are arranged in the first bin and are arranged diagonally, and the upper ends of the two movable plates are rotatably connected to the inner wall of the top opening of the first bin, the two movable seats are movably arranged in the base and are arranged on the outer side of the opening at the bottom of the first storage bin in a diagonal manner, the inner ends of the two movable seats penetrate through the first storage bin and are respectively attached to the outer walls of the lower ends of the two movable plates, the two vibration motors comprise two vibration motors, and the two vibration motors are respectively fixed on the two movable seats; the second storage bin is fixed in the base and arranged below the first storage bin, and the opening at the top of the second storage bin is surrounded outside the opening at the bottom of the first storage bin.
Preferably, ejection of compact subassembly includes constant feeder, belt feeder and dust collector, constant feeder and belt feeder are all located in the base, the below of second feed bin is transversely located to constant feeder, the bottom opening part of second feed bin links to each other with constant feeder's feed end, the feed end of belt feeder links to each other with constant feeder's discharge end, the top left side of base and the feed end top of locating the belt feeder are located to the dust collector, the air intake of dust collector is pegged graft at the top of base and is linked together and mutually support with the feed end of belt feeder with the inside of base each other.
Preferably, the inside top right side in storehouse still is equipped with laser scanner, laser scanner with grab the material subassembly and mutually support.
Preferably, the inside left side of storehouse still is equipped with the camera, the top of screen cloth is located to the camera.
Preferably, the system further comprises an automatic control system, wherein the automatic control system comprises a remote control center and a communication system; the remote control center is connected with the laser scanner, the camera, the material grabbing component, the discharging component and the discharging component through the communication system.
Preferably, the left side and the right side of the travelling system are both provided with an anti-collision device, and the two anti-collision devices are respectively matched with the left side and the right side of the trolley.
Compared with the prior art, the utility model has the advantages of: the utility model realizes the automatic grabbing, discharging and outputting of the materials, greatly improves the automation degree, does not need manual participation, obviously reduces the labor intensity, improves the working efficiency, and simultaneously prevents the operating personnel from being influenced by occupational diseases such as dust, noise and the like; furthermore, the utility model discloses still possess the automatic stifled function of preventing and can normally effectively operate for a long time in order to guarantee the system.
Drawings
FIG. 1 is a front view structural diagram of the present invention;
fig. 2 is a top view structural diagram of the present invention.
Detailed Description
Unless defined otherwise, technical or scientific terms used herein shall have the ordinary meaning as understood by those of ordinary skill in the art to which the invention belongs. The use of "first," "second," and similar terms in the description herein do not denote any order, quantity, or importance, but rather the terms are used to distinguish one element from another. The word "comprising" or "comprises", and the like, means that the element or item listed before the word covers the element or item listed after the word and its equivalents, but does not exclude other elements or items. The terms "connected" or "coupled" and the like are not restricted to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "upper", "lower", "left", "right", and the like are used merely to indicate relative positional relationships, and when the absolute position of the object being described is changed, the relative positional relationships may also be changed accordingly.
To maintain the following description of the embodiments of the present invention clear and concise, detailed descriptions of well-known functions and components may be omitted.
As shown in fig. 1-2, a feeding system comprises a warehouse 301, a traveling system 201 which is arranged at the top inside the warehouse 301 and can move back and forth, a base 111 which is arranged at the bottom inside the warehouse 301, a material grabbing component, a material discharging component and a material discharging component; the material grabbing component is arranged on the traveling system 201, and the discharging component are arranged on the base 111; the material grabbing component comprises a grab bucket 202, a trolley 204 and a limiter 205; the trolley 204 is fixed on the moving end of the traveling system 201 and can move left and right, and the grab bucket 202 is arranged at the bottom of the trolley 204 and can be lifted; the two limiters 205 are respectively arranged at the left side and the right side of the traveling system 201 and are respectively matched with the left side and the right side of the trolley 204; the discharging assembly comprises a screen 103, a first bin 102, a second bin 107, a hydraulic push rod 101, a vibrating motor 106, a movable seat 112, a movable plate 105 and weighing sensors 104, the first bin 102 is movably and vertically embedded at the top of a base 111, the weighing sensors 104 comprise a plurality of weighing sensors 104, the weighing sensors 104 are uniformly distributed between the top opening of the first bin 102 and the top of the base 111, the screen 103 is obliquely arranged above the top opening of the first bin 102, the lower end of the screen 103 is rotatably connected to the right side of the top of the base 111, the fixed end of the hydraulic push rod 101 is rotatably connected to the top of the base 111 and arranged on the left side of the top opening of the first bin, the telescopic end of the hydraulic push rod 101 is rotatably connected to the higher end of the screen 103, the movable plates 105 comprise two movable plates 105, the two movable plates 105 are arranged in the first bin 102 and arranged diagonally, the upper ends of the two movable plates 105 are rotatably connected to the inner wall of the top opening of the first bin 102, the two movable seats 112 are movably arranged in the base 111 and are arranged on the outer side of the opening at the bottom of the first storage bin 102 in a diagonal manner, the inner ends of the two movable seats 112 penetrate through the first storage bin 102 and are respectively attached to the outer walls of the lower ends of the two movable plates 105, the two vibration motors 106 are arranged, and the two vibration motors 106 are respectively fixed on the two movable seats 112; the second bin 107 is fixed in the base 111 and is arranged below the first bin 102, and the top opening of the second bin 107 surrounds the outside of the bottom opening of the first bin 102; the ejection of compact subassembly includes constant feeder 109, belt feeder 108 and dust collector 110, constant feeder 109 and belt feeder 108 all locate in base 111, the below of second feed bin 107 is transversely located to constant feeder 109, the bottom opening part of second feed bin 107 links to each other with constant feeder 109's feed end, belt feeder 108's feed end links to each other with constant feeder 109's discharge end, dust collector 110 locates the top left side of base 111 and locates the feed end top of belt feeder 108, the air intake of dust collector 110 is pegged graft at the top of base 111 and is linked together and mutually support with belt feeder 108's feed end with the inside of base 111.
Storehouse 301's inside top right side still is equipped with laser scanner 203, and laser scanner 203 mutually supports with grabbing the material subassembly.
The left side of the interior of the storehouse 301 is also provided with a camera 207, and the camera 207 is arranged above the screen 103.
The feeding system also comprises an automatic control system, wherein the automatic control system comprises a remote control center and a communication system; the remote control center is connected with the laser scanner 203, the camera 207, the material grabbing component, the discharging component and the discharging component through a communication system.
The left side and the right side of the traveling system 201 are both provided with a bumper 206, and the two bumpers 206 are respectively matched with the left side and the right side of the trolley 204.
The working principle is as follows:
the laser scanner 203 scans the materials stacked in the warehouse 301 to obtain the profile information of the materials, and transmits the information to the remote control center, and the remote control center transmits the walking data to the traveling system 201 and the trolley 204 to drive the grab bucket 202 to move above the materials until the right side of the trolley 204 contacts a stopper 205 on the right side; the remote control center then drives the grab 202 to descend and grab a certain amount of material, and the grab 202 that grabs the material then ascends and moves to the left under the control of the remote control center until the left side of the trolley 204 contacts a stopper 205 on the left side, and the grab 202 is located above the screen 103.
The materials in the grab bucket 202 are discharged onto the screen mesh 103, the materials are screened by the screen mesh 103 and then fall into the first storage bin 102, and when the weight of the materials detected by the plurality of weighing sensors 104 reaches a set value, the grab bucket 202 stops discharging the materials; the material discharged from the bottom opening of the first bin 102 enters the quantitative feeder 109 through the second bin 107 and is finally output outwards through the belt conveyor 108, and the dust collector 110 can absorb dust escaping to the outside in the discharging process so as to avoid dust pollution.
When the material in the first bin 102 is not discharged smoothly, the two vibrating motors 106 can be started to drive the two movable seats 112 to vibrate, so as to drive the lower ends of the two movable plates 105 to frequently swing along with the frequency of the vibrating motors 106, and thus, the accumulated material is vibrated downwards; the judgment basis of unsmooth discharging is as follows: when the load (total signal of the weighing area) detected on the constant feeder 109 is reduced, the discharging is not smooth; when the load detected on the constant feeder 109 is normal, the two vibration motors 106 stop operating.
On the premise of meeting the requirement of production materials, the remote control center judges the stock of the materials according to the shape of the stockpile in each stock area scanned by the laser scanner 203, so that the materials can be supplemented in time.
When the bold material stops on the screen cloth 103, camera 207 can detect the bold material and feed back this information to remote control center, then remote control center sends removal data for driving system 201 and dolly 204 through communication system, make it drive grab bucket 202 keep away from screen cloth 103, the flexible end of drive hydraulic push rod 101 is outwards stretched out simultaneously, and then the higher extreme that drives screen cloth 103 upwards lifts so that the inclination increase of screen cloth 103, thereby utilize gravity to make the bold material roll back to stacking area, realize the automatic clearance of bold material with this mode.
The utility model realizes the automatic grabbing, discharging and outputting of the materials, greatly improves the automation degree, does not need manual participation, obviously reduces the labor intensity, improves the working efficiency, and simultaneously prevents the operating personnel from being influenced by occupational diseases such as dust, noise and the like; furthermore, the utility model discloses still possess the automatic stifled function of preventing and can normally effectively operate for a long time in order to guarantee the system.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those skilled in the art that various changes in the embodiments and modifications thereof may be made, and equivalents may be substituted for elements thereof; such modifications and substitutions do not depart from the spirit and scope of the present invention in its corresponding aspects.
Claims (6)
1. A feeding system comprises a storehouse, a traveling system which is arranged at the top in the storehouse and can move back and forth, and a base which is arranged at the bottom in the storehouse, and is characterized by also comprising a material grabbing component, a material discharging component and a material discharging component; the material grabbing component is arranged on the traveling system, and the discharging component are arranged on the base; the grabbing component comprises a grab bucket, a trolley and a limiter; the grab bucket is arranged at the bottom of the trolley and can be lifted; the two limiting devices are respectively arranged on the left side and the right side of the traveling system and are respectively matched with the left side and the right side of the trolley; the discharging assembly comprises a screen, a first bin, a second bin, a hydraulic push rod, a vibrating motor, a movable seat, movable plates and weighing sensors, the first bin is movably and vertically embedded at the top of the base, the weighing sensors comprise a plurality of weighing sensors which are uniformly distributed between the top opening of the first bin and the top of the base, the screen is obliquely arranged above the top opening of the first bin, the lower end of the screen is rotatably connected to the right side of the top of the base, the fixed end of the hydraulic push rod is rotatably connected to the top of the base and arranged on the left side of the top opening of the first bin, the telescopic end of the hydraulic push rod is rotatably connected to the higher end of the screen, the movable plates comprise two movable plates which are arranged in the first bin and are arranged diagonally, and the upper ends of the two movable plates are rotatably connected to the inner wall of the top opening of the first bin, the two movable seats are movably arranged in the base and are arranged on the outer side of the opening at the bottom of the first storage bin in a diagonal manner, the inner ends of the two movable seats penetrate through the first storage bin and are respectively attached to the outer walls of the lower ends of the two movable plates, the two vibration motors comprise two vibration motors, and the two vibration motors are respectively fixed on the two movable seats; the second storage bin is fixed in the base and arranged below the first storage bin, and the opening at the top of the second storage bin is surrounded outside the opening at the bottom of the first storage bin.
2. The feeding system of claim 1, wherein the discharging assembly comprises a constant feeder, a belt conveyor and a dust collector, the constant feeder and the belt conveyor are arranged in the base, the constant feeder is transversely arranged below the second bin, a bottom opening of the second bin is connected with a feeding end of the constant feeder, the feeding end of the belt conveyor is connected with a discharging end of the constant feeder, the dust collector is arranged on the left side of the top of the base and above the feeding end of the belt conveyor, and an air inlet of the dust collector is inserted into the top of the base, is communicated with the inside of the base and is matched with the feeding end of the belt conveyor.
3. The feeding system as claimed in claim 1, wherein the right side of the top of the interior of the warehouse is further provided with a laser scanner, and the laser scanner is matched with the material grabbing assembly.
4. The feeding system of claim 3, wherein a camera is further disposed at the left side of the interior of the warehouse, and the camera is disposed above the screen.
5. The feeding system of claim 4, further comprising an automatic control system, said automatic control system comprising a remote control center and a communication system; the remote control center is connected with the laser scanner, the camera, the material grabbing component, the discharging component and the discharging component through the communication system.
6. The feeding system as claimed in claim 1, wherein the travelling system is further provided with a bumper on each of the left and right sides, and the two bumpers are respectively engaged with the left and right sides of the trolley.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202120174963.9U CN214326942U (en) | 2021-01-22 | 2021-01-22 | Feeding system |
Applications Claiming Priority (1)
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CN202120174963.9U CN214326942U (en) | 2021-01-22 | 2021-01-22 | Feeding system |
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CN214326942U true CN214326942U (en) | 2021-10-01 |
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CN202120174963.9U Active CN214326942U (en) | 2021-01-22 | 2021-01-22 | Feeding system |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112850503A (en) * | 2021-01-22 | 2021-05-28 | 南京凯盛国际工程有限公司 | Feeding system |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112850503A (en) * | 2021-01-22 | 2021-05-28 | 南京凯盛国际工程有限公司 | Feeding system |
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Address after: 303 Hanzhongmen street, Gulou District, Nanjing City, Jiangsu Province Patentee after: Zhongcai International Intelligent Technology Co.,Ltd. Address before: No.303, Hanzhongmen street, Gulou District, Nanjing City, Jiangsu Province, 210000 Patentee before: NANJING KISEN INTERNATIONAL ENGINEERING Co.,Ltd. |