CN214323854U - A mixing apparatus for masterbatch production - Google Patents
A mixing apparatus for masterbatch production Download PDFInfo
- Publication number
- CN214323854U CN214323854U CN202022905592.5U CN202022905592U CN214323854U CN 214323854 U CN214323854 U CN 214323854U CN 202022905592 U CN202022905592 U CN 202022905592U CN 214323854 U CN214323854 U CN 214323854U
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- Prior art keywords
- mixing
- stirring
- chamber
- feed cylinder
- shaft
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- 238000002156 mixing Methods 0.000 title claims abstract description 49
- 239000004594 Masterbatch (MB) Substances 0.000 title claims abstract description 13
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 13
- 238000003756 stirring Methods 0.000 claims abstract description 38
- 239000000463 material Substances 0.000 claims abstract description 25
- 239000004595 color masterbatch Substances 0.000 claims description 10
- 238000005192 partition Methods 0.000 claims description 7
- 239000002994 raw material Substances 0.000 abstract description 12
- 238000000034 method Methods 0.000 abstract description 10
- 238000010923 batch production Methods 0.000 abstract description 5
- 230000008859 change Effects 0.000 abstract description 3
- 230000005540 biological transmission Effects 0.000 description 3
- 238000001035 drying Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000000049 pigment Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 229920005992 thermoplastic resin Polymers 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 239000003974 emollient agent Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000005469 granulation Methods 0.000 description 1
- 230000003179 granulation Effects 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
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- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The utility model discloses a mixing apparatus for masterbatch production, surround the support frame that sets up including the casing with being located the casing outer wall, top-down is equipped with mixing chamber and teeter chamber in proper order in the casing, is equipped with the baffle between mixing chamber and the teeter chamber, is equipped with the feed cylinder of vertical setting in the mixing chamber, and the feed cylinder is open-top's hollow structure, and the top opening that the top of casing is located the feed cylinder is equipped with the feed inlet, and the top symmetry in the feed cylinder is equipped with helical blade, and helical blade is connected with the feed cylinder through the drive shaft, and the top symmetry of baffle is equipped with the rotatory roller one and the rotatory roller two that extend to in the feed cylinder. Has the advantages that: can prevent that functional look master batch production from piling up with raw materials in the feed cylinder, cause local unmixing to influence the product quality, the (mixing) shaft can carry out the degree of depth stirring to inside material, realizes quick homogeneous mixing to inside material, and the stirring is mixed and is located inside the casing, prevents to stir in-process material and spatters outward and cause wasting of resources and raw materials proportion to change.
Description
Technical Field
The utility model relates to a masterbatch processing technology field particularly, relates to a mixing apparatus for masterbatch production.
Background
Color masterbatch is an aggregate prepared by uniformly loading an excessive amount of pigment into a resin. The commonly used color masterbatch technique is a wet process. The color master batch is prepared by water phase grinding, phase inversion, water washing, drying and granulation, and the product quality can be ensured only by the method.
Functional color master batch production needs to use feed arrangement, mixing arrangement, melt extrusion device, cooling trough, drying device and grain cutting device, weighs auxiliaries such as toner, thermoplastic resin, emollient and dispersant according to technological requirement weight, adds mixing apparatus misce bene standby with it, and current raw materials mixing apparatus generally adopts high-speed mixer, has material loss scheduling problem, especially stirs the comparatively single material that easily causes of effort and mixes inhomogeneously among the in-process, influences the quality of product.
An effective solution to the problems in the related art has not been proposed yet.
SUMMERY OF THE UTILITY MODEL
To the problem among the correlation technique, the utility model provides a mixing apparatus for masterbatch production to overcome the above-mentioned technical problem that current correlation technique exists.
Therefore, the utility model discloses a specific technical scheme as follows:
a mixing device for color master batch production comprises a shell and a support frame positioned on the outer wall of the shell in a surrounding manner, wherein a mixing chamber and a stirring chamber are sequentially arranged in the shell from top to bottom, a partition plate is arranged between the mixing chamber and the stirring chamber, a vertically arranged material cylinder is arranged in the mixing chamber, the material cylinder is of a hollow structure with an open top end, a feed inlet is formed in an opening at the top end of the shell, which is positioned above the material cylinder, spiral blades are symmetrically arranged at the top end in the material cylinder and are connected with the material cylinder through a driving shaft, a first rotating roller and a second rotating roller which extend into the material cylinder are symmetrically arranged at the top end of the partition plate, a driving motor is arranged at the bottom end of the first rotating roller, a transmission gear is arranged at the top end of the first rotating roller, a driven gear meshed with the transmission gear is arranged on the second rotating roller, the silo has been seted up to both sides bottom in the feed cylinder, one side that the silo kept away from each other all is equipped with and extends to baffle pipe in the teeter chamber, bottom middle part in the teeter chamber is equipped with the (mixing) shaft of vertical setting, the bottom of (mixing) shaft with be located the rotating electrical machines output of casing bottom is connected, one side of drive shaft with be located servo motor output in the blend chamber is connected.
Preferably, a plurality of stirring rods which are uniformly distributed are arranged on the stirring shaft in a surrounding mode, and the stirring rods are of arc-shaped structures.
Preferably, the stirring rod positioned at the top of the stirring shaft is obliquely arranged, and a baffle plate is arranged at the top end of the stirring rod.
Preferably, the bottom end of the shell is provided with a discharge opening, and a valve matched with the discharge opening is arranged on the discharge opening.
Preferably, the top end of the charging barrel is provided with a funnel, and the funnel and the charging barrel are of an integrally formed structure.
Preferably, the material guide pipe is internally provided with a matched electromagnetic valve, and the material guide pipe is obliquely arranged.
The utility model has the advantages that: the feed cylinder can prevent that functional look master batch production from piling up with the raw materials in the feed cylinder with the cooperation of rotatory roller one and rotatory roller two, causes the local uneven product quality that influences that mixes, then gets into the teeter chamber, and the (mixing) shaft can carry out the degree of depth stirring to inside material, realizes quick homogeneous mixing to inside material, and the stirring is mixed and is located inside the casing, prevents to stir in-process material and spatters outward and cause wasting of resources and raw materials proportion to change.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic structural diagram of a mixing apparatus for masterbatch production according to the embodiment of the present invention.
In the figure:
1. a housing; 2. a support frame; 3. a mixing chamber; 4. a stirring chamber; 5. a partition plate; 6. a charging barrel; 7. a feed inlet; 8. a helical blade; 9. a drive shaft; 10. rotating the first roller; 11. rotating a second roller; 12. a drive motor; 13. a transmission gear; 14. a driven gear; 15. a trough; 16. a material guide pipe; 17. a stirring shaft; 18. a rotating electric machine; 19. a stirring rod; 20. a discharge outlet; 21. a funnel.
Detailed Description
For further explanation of the embodiments, the drawings are provided as part of the disclosure and serve primarily to illustrate the embodiments and, together with the description, to explain the principles of operation of the embodiments, and to provide further explanation of the invention and advantages thereof, it will be understood by those skilled in the art that various other embodiments and advantages of the invention are possible, and that elements in the drawings are not to scale and that like reference numerals are generally used to designate like elements.
According to the utility model discloses an embodiment provides a mixing apparatus for masterbatch production.
As shown in fig. 1, the mixing device for color masterbatch production according to the embodiment of the present invention comprises a housing and a supporting frame 2 disposed around the outer wall of the housing, wherein a mixing chamber 3 and a stirring chamber 4 are sequentially disposed in the housing from top to bottom, a partition plate 5 is disposed between the mixing chamber 3 and the stirring chamber 4, a vertically disposed charging barrel 6 is disposed in the mixing chamber 3, the charging barrel 6 is a hollow structure with an open top end, a feeding port 7 is disposed at an upper opening of the charging barrel 6 at the top end of the housing, helical blades 8 are symmetrically disposed at the top end of the charging barrel 6, the helical blades 8 are connected to the charging barrel 6 through a driving shaft 9, a first rotating roller 10 and a second rotating roller 11 extending into the charging barrel 6 are symmetrically disposed at the top end of the partition plate 5, a driving motor 12 is disposed at the bottom end of the first rotating roller 10, and a driving gear 13 is disposed at the top end of the driving motor 12 of the first rotating roller 10, be equipped with on the rotatory roller two 11 with drive gear 13 engaged with driven gear 14, silo 15 has been seted up to both sides bottom in the feed cylinder 6, one side that silo 15 kept away from each other all is equipped with and extends to the passage 16 in the teeter chamber 4, bottom middle part in the teeter chamber 4 is equipped with the (mixing) shaft 17 of vertical setting, the bottom of (mixing) shaft 17 with be located the rotating electrical machines 18 output of casing bottom is connected.
As shown in fig. 1, a plurality of evenly distributed stirring rods 19 are arranged on the stirring shaft 17 in an encircling manner, the stirring rods 19 are of arc-shaped structures and are located at the top of the stirring shaft 17, the stirring rods 19 are obliquely arranged, the top end of the stirring rods 19 is provided with a baffle, the bottom end of the shell is provided with a discharge opening 20, and the discharge opening 20 is provided with a valve matched with the discharge opening 20. From the aforesaid design, it is difficult to see that through the cooperation design of puddler 19 and separation blade, can throw away to both sides and collide in the teeter chamber 4 to getting into raw materials in the teeter chamber 4, then inside dropping the teeter chamber 4, avoid causing local unmixing to influence the product quality.
As shown in fig. 1, one side of the driving shaft 9 is connected to an output end of a servo motor located in the mixing chamber 3, a funnel 21 is disposed at a top end of the charging barrel 6, the funnel 21 and the charging barrel 6 are integrally formed, a matched electromagnetic valve is disposed in the material guiding pipe 16, and the material guiding pipe 16 is disposed in an inclined manner. The design of the funnel 21 is relatively conventional and will not be described in detail.
For the convenience of understanding the technical solution of the present invention, the following detailed description is made on the working principle or the operation mode of the present invention in the practical process.
When in actual application, the pigment of accurately weighing, additive and thermoplastic resin are added in the feed cylinder 6 in the casing along feed inlet 7, then start driving motor 12 and servo motor, servo motor drives helical blade 8 through drive shaft 9 and rotates, carry out preliminary mixing to the raw materials in entering into feed cylinder 6, then drop to the bottom in the feed cylinder 6, driving motor 12 drives rotatory roller 10 and two 11 rotate and carry out the secondary to the raw materials and mix, then discharge the raw materials that the secondary was mixed into agitator chamber 4 through passage guide 16, rotating motor 18 drives puddler 19 through (mixing) shaft 17 and carries out the third mixing stirring to the raw materials in agitator chamber 4, at last with the misce bene material along bin outlet 20 discharge can.
To sum up, with the help of the above technical scheme of the utility model, feed cylinder 6 and rotatory roller 10 and two 11's of rotatory roller cooperation can prevent that functional color master batch production from piling up in feed cylinder 6 with the raw materials, cause local unmixing to influence the product quality, then get into teeter chamber 4, and (mixing) shaft 17 can carry out the degree of depth stirring to inside material, realizes quick homogeneous mixing to inside material, and inside stirring mixing position is in the casing, prevents that stirring in-process material from spattering outward and causing wasting of resources and raw materials proportion to change.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. The mixing device for producing the color masterbatch is characterized by comprising a shell and a support frame (2) located on the outer wall of the shell in a surrounding mode, wherein a mixing chamber (3) and a stirring chamber (4) are sequentially arranged in the shell from top to bottom, a partition plate (5) is arranged between the mixing chamber (3) and the stirring chamber (4), a vertically arranged charging barrel (6) is arranged in the mixing chamber (3), the charging barrel (6) is of a hollow structure with an open top end, a feeding hole (7) is formed in an opening, located above the charging barrel (6), in the top end of the shell, spiral blades (8) are symmetrically arranged at the top end in the charging barrel (6), the spiral blades (8) are connected with the charging barrel (6) through a driving shaft (9), a first rotary roller (10) and a second rotary roller (11) extending into the charging barrel (6) are symmetrically arranged at the top end of the partition plate (5), the bottom of rotatory roller (10) is equipped with driving motor (12), just rotatory roller (10) are located the top of driving motor (12) is equipped with drive gear (13), be equipped with on rotatory roller two (11) with driven gear (14) that drive gear (13) engaged with, silo (15) have been seted up to both sides bottom in feed cylinder (6), one side that silo (15) kept away from each other all is equipped with and extends to passage (16) in teeter chamber (4), bottom middle part in teeter chamber (4) is equipped with (mixing) shaft (17) of vertical setting, the bottom of (mixing) shaft (17) with be located the rotating electrical machines (18) output of casing bottom is connected, one side of drive shaft (9) with be located servo motor output in mixing chamber (3) is connected.
2. Mixing apparatus for masterbatch production according to claim 1, wherein a plurality of evenly distributed stirring rods (19) are arranged around the stirring shaft (17), and the stirring rods (19) are arc-shaped.
3. Mixing apparatus for masterbatch production according to claim 2, characterized in that the stirring rod (19) on top of the stirring shaft (17) is disposed obliquely, and the top end of the stirring rod (19) is provided with a baffle.
4. The mixing device for color masterbatch production according to claim 1, wherein a discharge opening (20) is opened at the bottom end of the housing, and a valve matched with the discharge opening (20) is provided on the discharge opening.
5. Mixing device for masterbatch production according to claim 1, characterized in that the top end of the cartridge (6) is provided with a funnel (21), and the funnel (21) and the cartridge (6) are of an integral structure.
6. The mixing device for color masterbatch production according to claim 1, wherein the material guiding pipe (16) is provided with a matched electromagnetic valve therein, and the material guiding pipe (16) is arranged obliquely.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202022905592.5U CN214323854U (en) | 2020-12-07 | 2020-12-07 | A mixing apparatus for masterbatch production |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202022905592.5U CN214323854U (en) | 2020-12-07 | 2020-12-07 | A mixing apparatus for masterbatch production |
Publications (1)
Publication Number | Publication Date |
---|---|
CN214323854U true CN214323854U (en) | 2021-10-01 |
Family
ID=77898510
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202022905592.5U Expired - Fee Related CN214323854U (en) | 2020-12-07 | 2020-12-07 | A mixing apparatus for masterbatch production |
Country Status (1)
Country | Link |
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CN (1) | CN214323854U (en) |
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2020
- 2020-12-07 CN CN202022905592.5U patent/CN214323854U/en not_active Expired - Fee Related
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Legal Events
Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20211001 |