CN214322363U - Center and baffle welding integrative tool - Google Patents

Abstract

The utility model discloses an integrative tool of center and baffle welding, including the work base plate, be provided with the tool board on the work base plate and with tool board complex thrust unit, compression fittings and liftout device, thrust unit can promote the motion of tool board so that the tool board respectively with compression fittings and the corresponding cooperation of liftout device, compression fittings can carry out the pressfitting with the baffle with the center of placing the product on the tool board in the location, the liftout device can be ejecting with the product on the tool board. The utility model discloses an automatic weld equipment processing of center and baffle, easy operation, convenience, low in labor strength, efficient uses manpower sparingly and material resources effectively, and the machining precision is high moreover, has reduced because of the influence of human factor, is difficult for causing harmfully such as deformation, the damage of product, stability and reliability are high, can be used for the processing of various products such as hardware, and the range of application is wide, is convenient for produce management and control and automatic line production, and the cost is reduced has strengthened the competitiveness of product.

Description

Center and baffle welding integrative tool

Technical Field

The utility model relates to a welding clamp tool especially relates to an integrative tool of center and baffle welding.

Background

With the continuous progress of society and the rapid development of science and technology, the demand of many products is larger and higher, so that the production requirements can be met by ensuring the product quality and improving the production efficiency, and the mechanical automation and the intellectualization are inevitable development trends. At present, many products such as hardware all need weld the equipment with the baffle to the center of product in process of production, but traditional manual welding mode, and the operation is complicated, consumes the manpower many, and is inefficient, and the precision is poor, causes harmfully such as deformation, the damage of product easily, is not convenient for the production management and control, and is with high costs, has reduced the competitiveness of product.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a center and integrative tool of baffle welding can solve at least one among the above-mentioned technical problem, the technical scheme of the utility model as follows:

the utility model provides an integrative tool of center and baffle welding, includes the work base plate, is provided with tool board and with tool board matched with thrust unit, compression fittings and liftout device on the work base plate, and thrust unit can promote the motion of tool board so that the tool board corresponds the cooperation with compression fittings and liftout device respectively, and compression fittings can carry out the pressfitting with the baffle with the center of locating the product of placing on the tool board, and the liftout device can be ejecting with the product on the tool board.

In some embodiments, the jig plate is mounted on the first base plate, the pushing device is connected with the first base plate, and the working substrate is provided with a first guide mechanism which is matched with the first base plate in a moving way.

In some embodiments, the first guide mechanism includes two guide blocks along which the first base plate moves.

In some embodiments, two ends of the first guiding mechanism are respectively provided with a limiting component matched with the first bottom plate.

In some embodiments, the pressing device includes a first pressing plate located above the jig plate and a first cylinder pushing the first pressing plate to move up and down.

In some embodiments, the first pressing plate is provided with a first positioning pin matched with the jig plate, an elastic pressing block for pressing the middle frame and the partition plate of the product, and a first avoiding through hole corresponding to welding processing.

In some embodiments, the material ejecting device is located below the working substrate, a second avoiding through hole matched with the material ejecting device is formed in the working substrate, and a first positioning column used for positioning a middle frame and a partition plate of a product and a third avoiding through hole matched with the material ejecting device are arranged on the jig plate.

In some embodiments, the ejection device comprises a first ejection block and a second air cylinder for pushing the first ejection block to move up and down, and the first ejection block can penetrate through the second avoidance through hole and the third avoidance through hole to eject.

In some embodiments, a second ejector block is arranged between the working substrate and the jig plate, the second ejector block is provided with an ejector part capable of passing through the third avoiding through hole, and the second ejector block is elastically matched with the jig plate through the first elastic piece.

In some embodiments, the first resilient member is a first spring.

The utility model has the advantages that: in the using process, the middle frame and the clapboard to be welded and assembled are positioned and placed on the jig plate, then the pressing device presses the middle frame and the clapboard, the corresponding welding device welds and processes the middle frame and the clapboard, after the welding of the middle frame and the clapboard is finished, the pushing device pushes the jig plate to move to the position corresponding to the material ejecting device, the material ejecting device ejects the processed product from the jig plate so as to facilitate the blanking of the product, then the pushing device pushes the jig plate to move to the initial position so as to process the next middle frame and the clapboard, the process is carried out circularly, thereby realizing the automatic welding and assembling processing of the middle frame and the clapboard, having simple and convenient operation, low labor intensity, high efficiency, effectively saving manpower and material resources, having high processing precision, reducing the influence of human factors, being not easy to cause the defects of deformation, damage and the like of the product, the stability and the reliability are high, the device can be used for processing various products such as hardware and the like, the application range is wide, the device is convenient for production management and control and automatic online production, the cost is reduced, and the competitiveness of the product is enhanced.

In addition, in the technical solutions of the present invention, the technical solutions can be implemented by adopting conventional means in the art, which are not specifically described.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the technical solutions in the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

Fig. 1 is a perspective view of an embodiment of the jig for welding the middle frame and the partition board.

Fig. 2 is a front view of an embodiment of the present invention, wherein the middle frame and the partition plate are welded together.

Fig. 3 is a perspective view of the utility model after the pressing device is removed by the jig integrating the middle frame and the partition plate welding.

Fig. 4 is a perspective view of a jig plate and a first base plate according to an embodiment of the present invention.

Fig. 5 is a cross-sectional view of an embodiment of the present invention at a second top block.

Fig. 6 is a schematic structural diagram of a first pressing plate according to an embodiment of the present invention.

Fig. 7 is a perspective view of an ejector according to an embodiment of the present invention.

The reference numerals in the drawings indicate that the working substrate 1, the second avoiding through hole 11, the first guide rod 12, the jig plate 2, the first positioning column 21, the third avoiding through hole 22, the second ejector block 23, the ejector 231, the first elastic member 24, the first spring 241, the first positioning hole 25, the first stopper 26, the pushing device 3, the third support 31, the third cylinder 32, the pressing device 4, the first pressing plate 41, the first avoiding through hole 411, the first cylinder 42, the first positioning pin 43, the elastic pressing block 44, the first support 45, the first cover plate 46, the ejector 5, the first ejector block 51, the second cylinder 52, the second support 53, the limiting component 6, the first limiting plate 61, the first limiting screw 62, the first buffer 63, the first bottom plate 7, the fourth avoiding through hole 71, the first connecting block 72, the first guide mechanism 8, and the guide block 81.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are merely illustrative of but not limiting of the invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "inner", "outer", "both ends", "both sides", "bottom", "top", and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the elements referred to must have a specific orientation or be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "upper," "lower," "primary," "secondary," and the like are used for descriptive purposes only and may be used for purposes of simplicity in more clearly distinguishing between various components and not to indicate or imply relative importance.

In the description of the present invention, it should be noted that, unless explicitly stated or limited otherwise, the terms "mounted," "connected" and "connected" are to be interpreted broadly, and may be, for example, fixedly connected, detachably connected, integrally connected, mechanically connected, electrically connected, directly connected, indirectly connected through an intermediate medium, or connected to each other inside two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Fig. 1 is the utility model discloses a stereogram of the integrative tool of center and baffle welding of embodiment, fig. 2 is the utility model discloses a stereogram behind the integrative tool of center and baffle welding of embodiment, fig. 3 is the utility model discloses a stereogram behind the integrative tool of center and baffle welding of embodiment gets rid of pressing device, fig. 4 is the utility model discloses a stereogram of the tool board of embodiment and first bottom plate, fig. 5 is the utility model discloses a cross-sectional view of second kicking block department of embodiment, fig. 6 is the utility model discloses a structural schematic of the first clamp plate department of embodiment, fig. 7 is the utility model discloses a stereogram of an liftout device of embodiment.

Example (b):

as shown in FIGS. 1 to 7, schematically showing a center and baffle welding integrated jig according to the present invention, comprising a working substrate 1, wherein the working substrate 1 is provided with a jig plate 2, a pushing device 3, a pressing device 4 and an ejecting device 5, the pushing device 3 can push the jig plate 2 on the working substrate 1 to be correspondingly matched with the pressing device 4 and the ejecting device 5, the ejecting device 5 is usually located below the working substrate 1, the center and the baffle to be welded and assembled are positioned on the jig plate 2, the pressing device 4 can press the center and the baffle on the jig plate 2, after the center and the baffle are welded and processed by the corresponding welding device, the pushing device 3 can push the jig plate 2 to move to the position correspondingly matched with the ejecting device 5, the ejecting device 5 can eject the processed product from the jig plate 2 so as to facilitate the blanking of the product, pushing apparatus 3 can also promote tool board 2 again and remove the processing in order to carry out next center and baffle in the initial position, and this process circulation goes on to the automatic weld equipment processing of center and baffle has been realized.

The pressing device 4 can adopt the modes of matching the air cylinder, the oil cylinder, the electric cylinder, the linear module, the motor and the transmission mechanism and the like, and generally adopts the form of the air cylinder, so that the structure is simpler and more compact, the movement is more stable, the installation and the maintenance are more convenient, the installation space is saved, and the like. The pressing device 4 includes a first pressing plate 41 and a first cylinder 42 for pushing the first pressing plate 41 to move up and down, the first pressing plate 41 is located above the jig plate 2, and when the jig plate 2 is located below the first pressing plate 41, the first cylinder 42 pushes the first pressing plate 41 to move down, so that the middle frame and the partition board positioned on the jig plate 2 are pressed together. The first cylinder 42 may be disposed above the working substrate 1 or below the working substrate 1, the first cylinder 42 is usually disposed above the working substrate 1 and the first pressing plate 41, the first cylinder 42 is disposed above both ends of the first pressing plate 41, the extending end of the first cylinder 42 is connected to the first pressing plate 41 through a connector, and the working substrate 1 is provided with a first bracket 45 on which the first cylinder 42 is mounted. In order to ensure that the first pressing plate 41 moves up and down more stably, the working substrate 1 is further provided with first guide rods 12 matched with the first pressing plate 41, the number and arrangement of the first guide rods 12 are determined according to specific conditions, the first pressing plate 41 is provided with guide holes matched with the first guide rods 12, and guide sleeves matched with the first guide rods 12, oil-free bushes, linear bearings and the like can be further arranged in the guide holes.

Be provided with a plurality of first locating pins 43 on the first clamp plate 41, elastic pressing block 44 and first dodge through-hole 411, first locating pin 43 can cooperate with first locating hole 25 on tool board 2 and fix a position, elastic pressing block 44 can cushion the protection to the pressfitting of center and baffle, prevent to cause the deformation of product, harm harmfulness such as, stability and reliability are high, the center is with the corresponding welding position of baffle and the first through-hole 411 one-to-one of dodging, with the corresponding first through-hole 411 of dodging of welding process, outside welding set carries out welding process to center and baffle through first dodging through-hole 411. First locating pin 43, the quantity and the arrangement of elastic pressing block 44 and first dodge through-hole 411 etc. are decided according to specific circumstances, be provided with the hole body of settling elastic pressing block 44 on the first clamp plate 41, elastic pressing block 44 can adopt rubber, elastic material such as elastic rubber is made, also can set up elastic component such as spring in settling elastic pressing block 44's the hole body, elastic pressing block 44 can elasticity pressfitting center and baffle through the effect of elastic component such as spring, elastic component such as spring can also make elastic pressing block 44 automatic re-setting, the top of first clamp plate 41 can also be provided with first apron 46, be convenient for first locating pin 43 through first apron 46, elastic pressing block 44's installation etc., moreover, the steam generator is simple in structure, compactness, stability, and convenient operation.

The liftout device 5 is located the below of work base plate 1, be provided with on the work base plate 1 and dodge through-hole 11 with liftout device 5 matched with second, be provided with the first reference column 21 that is used for fixing a position the center of product and baffle on tool board 2 and dodge through-hole 22 with liftout device 5 matched with third, the quantity and the row etc. of first reference column 21 are decided according to specific product, center and baffle are fixed a position on tool board 2 through first reference column 21 steadily, center and baffle welding are accomplished the back, pusher 3 pushes away tool board 2 and removes the corresponding complex position with liftout device 5, liftout device 5 dodges through-hole 11 through the second and the third dodges through-hole 22 and can be ejecting the product from tool board 2 to take off the product better. The liftout device 5 can be one, two or a plurality of liftout device 5 equipartitions usually, and the atress is more even, can carry out the liftout more stably. The jig plate 2 can be further provided with a first limiting block 26 matched with the middle frame and/or the partition plate, so that the middle frame and the partition plate can be placed in a better positioning mode.

The material ejecting device 5 can adopt modes such as matching of an air cylinder, an oil cylinder, an electric cylinder, a linear module, a motor and a transmission mechanism, generally adopts the form of the air cylinder, has a simpler and more compact structure, is more stable in movement, is more convenient to install and maintain, saves installation space, and is safer and more environment-friendly. The material ejecting device 5 comprises a first ejecting block 51 and a second air cylinder 52 for pushing the first ejecting block 51 to move up and down, the extending end of the second air cylinder 52 is connected with the first ejecting block 51, the second air cylinder 52 is installed on a second support 53, the second support 53 is fixed at the bottom of the working substrate 1, and the first ejecting block 51 can penetrate through a second avoiding through hole 11 and a third avoiding through hole 22 to eject materials.

The first top block 51 can be made of elastic materials such as rubber and super rubber, so that the defects of deformation, damage and the like of a product are prevented, and the stability and the reliability are high.

Be provided with second kicking block 23 between work substrate 1 and the tool board 2, second kicking block 23 has the liftout portion 231 that can pass the third dodge through-hole 22, second kicking block 23 is through first elastic component 24 and tool board 2 elastic fit, first elastic component 24 can make second kicking block 23 elasticity press on work substrate 1, thereby when second cylinder 52 promoted second kicking block 23 through first kicking block 51 and carries out the liftout, first elastic component 24 can play the effect of buffer protection, prevent to cause the deformation of product, harm such as damage, first elastic component 24 can also promote second kicking block 23 automatic re-setting, stability and reliability are high. Generally, the first elastic members 24 are respectively disposed on both sides of the second top block 23, so that the force is more uniformly applied.

Generally, the first elastic member 24 is a first spring 241, two ends of the first spring 241 can be respectively fixedly connected with the second ejector block 23 and the jig plate 2, two ends of the first spring 241 can also be respectively elastically pressed against the corresponding end surfaces of the second ejector block 23 and the jig plate 2, and the corresponding end surfaces of the second ejector block 23 and the jig plate 2 can be respectively provided with a groove body matched with the first spring 241, so that the structure is more compact and stable.

The jig plate 2 is installed on the first base plate 7, the pushing device 3 is connected with the first base plate 7, the working substrate 1 is provided with a first guide mechanism 8 which is matched with the first base plate 7 in a moving mode, and the pushing mechanism pushes the first base plate 7 to move along the first guide mechanism 8 so that the jig plate 2 can move to positions which are matched with the pressing device 4 and the material ejecting device 5 correspondingly. Usually, the first bottom plate 7 is provided with a fourth bypass through hole 71 corresponding to the third bypass through hole 22, the second ejector block 23 is located in the fourth bypass through hole 71, and the ejector 231 of the second ejector block 23 is located in the third bypass through hole 22, so that the stability is higher.

The first guide mechanism 8 comprises two guide blocks 81, the two guide blocks 81 are symmetrically arranged on two sides of the first bottom plate 7, and the pushing device 3 pushes the first bottom plate 7 to move along the two guide blocks 81, so that the movement is more stable. Still be provided with respectively on two guide blocks 81 with first bottom plate 7 matched with cell body, when first bottom plate 7 moves between two guide blocks 81 along, the cell body on guide block 81 is passed respectively to the both sides limit of first bottom plate 7 to can prevent that first bottom plate 7 from rocking etc. from top to bottom, guarantee first bottom plate 7 better horizontal motion. The working substrate 1 can be further provided with a positioning groove matched with the guide block 81, and the operation such as installation and adjustment is more convenient.

The two ends of the first guide mechanism 8 are respectively provided with a limiting component 6 matched with the first bottom plate 7, and the limiting component 6 can limit, buffer and the like the movement of the first bottom plate 7, so that the device is safer and more reliable. The limiting assembly 6 comprises a first limiting plate 61, and a plurality of first limiting screws 62, a first buffer 63 and the like can be arranged on the first limiting plate 61, so that the movement of the first bottom plate 7 can be limited, buffered and the like.

Pushing equipment 3 can adopt modes such as cylinder, hydro-cylinder, electric jar, sharp module, motor and drive mechanism cooperate, adopts the form of cylinder usually, and the structure is simpler, compact, and the motion is more steady, and installation, maintenance are more convenient, save installation space more, and is safer, environmental protection etc.. The pushing device 3 comprises a third bracket 31 and a third cylinder 32 arranged on the third bracket 31, the third bracket 31 is installed on the working substrate 1, the extending end of the third cylinder 32 is usually connected with a first connecting block 72 on the first bottom plate 7, the first connecting block 72 can be integrally formed with the first bottom plate 7, and the structure is more stable and reliable.

In the using process, the welding integrated jig is installed on corresponding welding equipment or on a corresponding platform and matched with corresponding welding equipment, a middle frame and a partition board to be welded and assembled are positioned and placed on the jig plate 2, the jig plate 2 is positioned below a first pressing plate 41, then a first air cylinder 42 of a pressing device 4 pushes the first pressing plate 41 to move downwards, the middle frame and the partition board on the jig plate 2 are pressed by the first pressing plate 41 through an elastic pressing block 44, the middle frame and the partition board are welded and processed by the corresponding welding device, after the middle frame and the partition board are welded, a third air cylinder 32 of a pushing device 3 pushes a first bottom plate 7 to move along two guide blocks 81, so that the jig plate 2 moves to a position correspondingly matched with an ejecting device 5, a second air cylinder 52 of the ejecting device 5 pushes a second ejecting block 23 to move upwards through a first ejecting block 51, thereby ejecting so that follow tool board 2 from the product that will process the tool board 2 and take off the product, the unloading of product promptly, then thrust unit 3 pushes away first bottom plate 7 and tool board 2 again and removes the initial position in order to carry out the processing of next center and baffle, and this process circulation goes on to the automatic weld equipment processing of center and baffle has been realized.

Compared with the prior art, the utility model has the advantages that: the automatic welding assembly processing of center and baffle has been realized, and the operation is simple, and is convenient, low in labor strength, high efficiency, use manpower sparingly and material resources effectively, two guide blocks 81 of first guiding mechanism 8 can lead to first bottom plate 7, guarantee that first bottom plate 7 moves more steadily, spacing subassembly 6 can carry on spacingly to the motion of first bottom plate 7, buffering etc., elastic pressing block 44 on the first clamp plate 41 and have the effect of elastic protection etc. with second kicking block 23 matched with first elastic component 24, be difficult for causing the deformation of product, harm etc. are bad, the machining precision is high, reduce the influence because of human factor, the security, stability and reliability are high, can be used for the processing of various products such as hardware, and wide application range, be convenient for production management and control and automatic line production, the cost is reduced, and the competitiveness of the product is strengthened.

The foregoing are only embodiments of the present invention, which are not intended to limit the scope of the present invention, and it should be understood that modifications and substitutions can be made by those skilled in the art without departing from the inventive concept, and all such modifications and substitutions are intended to be included within the scope of the appended claims. In this case all the details may be replaced with equivalent elements, and the materials, shapes and dimensions may be any.

Claims (10)

1. Center and baffle welding body tool, its characterized in that, including work base plate (1), be provided with tool board (2) on work base plate (1) and with tool board (2) matched with thrust unit (3), compression fittings (4) and liftout device (5), thrust unit (3) can promote tool board (2) motion is so that tool board (2) respectively with compression fittings (4) with the corresponding cooperation of liftout device (5), compression fittings (4) can be placed the location the center and the baffle of product carry out the pressfitting on tool board (2), liftout device (5) can with the product on tool board (2) is ejecting.

2. The jig for welding the middle frame and the partition board into a whole according to claim 1, wherein the jig board (2) is installed on a first bottom board (7), the pushing device (3) is connected with the first bottom board (7), and a first guiding mechanism (8) which is matched with the first bottom board (7) in motion is arranged on the working substrate (1).

3. The jig for welding the middle frame and the partition board into a whole as claimed in claim 2, wherein the first guiding mechanism (8) comprises two guiding blocks (81), and the first bottom plate (7) moves along between the two guiding blocks (81).

4. The jig for welding the middle frame and the partition board into a whole as claimed in claim 2, wherein two ends of the first guiding mechanism (8) are respectively provided with a limiting component (6) matched with the first bottom board (7).

5. The jig integrating center and partition welding as claimed in claim 1, wherein the pressing device (4) comprises a first pressing plate (41) located above the jig plate (2) and a first cylinder (42) pushing the first pressing plate (41) to move up and down.

6. The center and partition welding integrated jig of claim 5, wherein the first pressing plate (41) is provided with a first positioning pin (43) matched with the jig plate (2), an elastic pressing block (44) for pressing the center and partition of a product, and a first avoiding through hole (411) corresponding to welding.

7. The center and partition welding integrated jig according to any one of claims 1 to 6, wherein the material ejecting device (5) is located below the working substrate (1), a second avoiding through hole (11) matched with the material ejecting device (5) is arranged on the working substrate (1), and a first positioning column (21) for positioning a center and a partition of a product and a third avoiding through hole (22) matched with the material ejecting device (5) are arranged on the jig plate (2).

8. The center and partition welding integrated jig according to claim 7, wherein the ejection device (5) comprises a first ejection block (51) and a second cylinder (52) for pushing the first ejection block (51) to move up and down, and the first ejection block (51) can penetrate through the second avoidance through hole (11) and the third avoidance through hole (22) to eject.

9. The center and partition welding integrated jig of claim 8, wherein a second ejector block (23) is arranged between the working substrate (1) and the jig plate (2), the second ejector block (23) is provided with an ejector part (231) capable of passing through the third avoiding through hole (22), and the second ejector block (23) is elastically matched with the jig plate (2) through a first elastic piece (24).

10. The jig for welding the middle frame and the partition board into a whole as claimed in claim 9, wherein the first elastic member (24) is a first spring (241).

Images