CN214316874U

CN214316874U - Black tea and yellow tea fermentation integrated chamber

Info

Publication number: CN214316874U
Application number: CN202021182344.6U
Authority: CN
Inventors: 李初庄
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-06-23
Filing date: 2020-06-23
Publication date: 2021-10-01
Anticipated expiration: 2030-06-23

Abstract

The invention discloses a black tea and yellow tea fermentation integrated chamber, which belongs to the field of tea manufacturing and comprises a box body, a plurality of supporting frames are arranged in the box body, a plurality of interlayer layers are arranged on the supporting frames, a heat-insulating layer is arranged in the box body, the bottom partition board of the interlayer of the support frame is provided with a containing piece for spreading tea leaves, the upper side of the containing piece is provided with a spreading piece for uniformly spreading the tea leaves on the containing piece, the tea leaf spreading device has multiple purposes and a large application range, the heat preservation effect of the equipment is greatly improved by adding the heat preservation layer and the hot air circulation piece, the energy consumption is reduced, the tea can be turned over during fermentation, so that the condition that the fermentation degree of the upper layer tea is different from that of the lower layer tea can be prevented, the monitor can know the specific conditions of the fermentation of the tea in real time, and the quality of the tea is conveniently controlled.

Description

Black tea and yellow tea fermentation integrated chamber

Technical Field

The invention belongs to the field of tea processing, and particularly relates to a black tea and yellow tea fermentation integrated chamber.

Background

Tea is a traditional beverage in our country, and the types of tea leaves are also various, so that the process and the making equipment of various tea leaves are different when the tea leaves are made, and the equipment for making different tea leaves is generally single special equipment at present and does not have too much ductility when in use.

In the preparation technology of fermentation tealeaves, the fermentation is the key control point of the quality of whole tealeaves, but at present many fermentation equipment when fermenting tealeaves, the leakproofness of equipment is poor, and thermal insulation performance is poor to lead to the energy consumption of equipment to increase, and environmental control to in the equipment can't reach actual need's effect, and traditional tealeaves fermentation equipment is wooden, makes the life-span of equipment reduce, and long-time use has a large amount of bacterial growing moreover.

In the process of tea fermentation, the actual fermentation condition of tea cannot be mastered, the condition of over-fermentation or under-fermentation is easily caused, the thickness condition of the tea in each part is not controlled during the fermentation of the tea, and the tea fermentation conditions in each part are different.

Disclosure of Invention

The invention aims to solve the problems and provides a black tea and yellow tea fermentation integrated chamber which is convenient for flattening and evenly spreading tea, controls the fermentation environment and ensures the fermentation quality.

In order to realize the purpose, the invention adopts the technical scheme that: a black tea and yellow tea fermentation integrated chamber comprises a box body, wherein a plurality of support frames are arranged in the box body, a plurality of interlayers are arranged on the support frames, a heat preservation layer is arranged in the box body, a containing part for spreading tea is arranged on a bottom partition plate of the interlayer of the support frames, a spreading part for uniformly spreading the tea on the containing part is arranged on the upper side of the containing part, a driving mechanism for driving the spreading part to move and spread the tea is connected onto the spreading part and is connected with an upper side partition plate of the interlayer on the support frame, lower side extending parts in the spreading part and arranged on the spreading part are hollow and communicated with the outside through a pipeline, the tea and the air on the containing part can be supplied by the spreading part, a cylinder for wrapping the lower side extending part of the spreading part is arranged, the cylinder is uniformly spread with the tea by contacting with the tea when spreading the tea, be provided with on the drum prevent with the brush hair that the downside extension of material piece blockked up, still be provided with on the upside baffle of the interlayer of support frame right the tealeaves in the holding piece carries out the watch-dog of monitoring, be equipped with on the box right carry out the heated air circulation piece that adjusts in the box and carry out the atomizer that the humidity of environment adjusted.

Further, actuating mechanism sets up including sliding a plurality of sliding seat on the upside baffle of the interlayer of support frame, threaded connection on the sliding seat with the threaded rod of connection is rotated to the upside baffle of the interlayer of support frame, one of them sliding seat with swing joint between the watch-dog, in addition it sets up the lifting seat to slide on the sliding seat, the lifting seat with slide each other between the stand material spare, it drives to fix setting up on the stand material spare the vibrations source of stand material spare vibrations.

Furthermore, the top of box is fixed and is set up the gas vent, it can with to slide the setting in the gas vent the sealed closing cap of gas vent, be provided with the permanent magnet on the closing cap, fixedly on the box be provided with the last corresponding electromagnet of closing cap, be equipped with the exhaust fan in the gas vent.

Furthermore, a rotating shaft is rotatably arranged in the thickness direction of the upper side partition of the partition on the supporting frame, a rotating wheel is rotatably arranged in the length direction of the partition, the rotating wheel is connected with the rotating shaft through a gear, a threaded rod is in threaded connection with the rotating shaft, and the threaded rod and the containing piece slide mutually.

Furthermore, a control box is arranged on the outer side of the box body, a temperature/humidity detection piece is arranged in the box body, and the control box is in signal connection with the temperature/humidity detection piece.

Furthermore, a plurality of fans communicated with the pipeline connected with the upper part are arranged on the outer side of the box body, one fan supplies air into the box body, and the other fan exhausts air from the box body.

Further, the fermentation process of the yellow tea during fermentation is as follows:

(1) feeding: feeding the tea leaves onto a holding member;

(2) flattening: controlling to start the vibration source, so that the vibration source drives the material spreading part to vibrate, and the thickness of the tea leaves on the material spreading part is spread to be within 20-30 cm;

(3) fermentation: controlling the temperature in the box body to be 35-60 ℃ and the humidity to be 40-55 percent (dry fermentation);

controlling the temperature in the box body to be 50-60 ℃ and the humidity to be 65-75 percent (wet fermentation);

(4) discharging: taking out the fermented tea leaves from the containing piece (13);

the fermentation process for the black tea fermentation comprises the following steps:

(1) feeding: feeding the tea leaves onto a holding member;

(2) flattening: controlling to start the vibration source, so that the vibration source drives the material spreading part to vibrate, and the thickness of the tea leaves on the material spreading part is spread to be within 10-20 cm;

(3) fermentation: controlling the temperature in the box body to be 25-30 ℃ and the humidity to be 95-99%, controlling a fan for supplying air into the box body to be started, and controlling the box body to be supplied with oxygen;

(4) discharging: firstly, the fan exhausting air to the outer side of the box body is controlled to be opened, the air is exhausted outwards, the sealing cover is controlled to be opened, the exhaust fan is started to enable the temperature and the humidity in the box body to return to normal room temperature conditions, and then the fermented tea is taken out from the containing piece (13).

Further, the fermentation process of the yellow tea also comprises the following steps of deactivating enzymes of the tea before the feeding step: the tea leaves are fried and heated to 80 ℃, and the rolling and drying are carried out on the tea leaves after the discharging step.

Furthermore, the fermentation process of the black tea further comprises withering and rolling the tea leaves before the feeding step, and drying the tea leaves after the discharging step.

The invention has the beneficial effects that: the invention provides a black tea and yellow tea fermentation integrated chamber, 1, equipment has multiple purposes, can realize the treatment of the fermentation process of various tea by controlling the environment in a box body, and has a wide application range.

2. The heat preservation effect of the equipment is greatly improved by adding the heat preservation layer and the hot air circulation piece, one kilogram of tea only needs 5 minutes when needing to be heated to the same temperature for fermentation, and compared with the equipment needing 10 minutes in the market, the time for fermentation can be shortened, and the energy consumption can be reduced.

3. When tealeaves prepares the fermentation, each part tealeaves that holds on the piece all is shakeout, and it is even to spread out, guarantees the fermentation effect of tealeaves each part's tealeaves when the fermentation, also can turn tealeaves in the fermentation, can prevent the different condition of upper tealeaves and lower floor's tealeaves fermentation degree, and the specific situation of knowing the fermentation of tealeaves through the watch-dog that sets up can be real-time conveniently controls the quality of tealeaves.

4. When tealeaves ferments, can be to carrying oxygen and air on the tealeaves, make the fermentation that tealeaves can be normal, guarantee fermentation quality, after tealeaves fermentation is accomplished, can be quick with tealeaves to box outside hydrofuge, heat extraction, exhaust, make the environment of tealeaves fermentation by rapid conversion to normal room temperature environment, can prevent that tealeaves fermentation is excessive, be convenient for control the fermentation quality of tealeaves.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention.

Fig. 2 is a schematic sectional view in the direction of a-a in fig. 1.

Fig. 3 is a partially enlarged structural diagram of a portion B in fig. 1.

Fig. 4 is a partially enlarged structural view at C in fig. 2.

Fig. 5 is a partially enlarged schematic view of a portion D in fig. 2.

Fig. 6 is a partially enlarged structural view at E in fig. 3.

FIG. 7 is a process flow chart of black tea and yellow tea.

The text labels in the figures are represented as: 10. a box body; 11. a support frame; 12. a heat-insulating layer; 13. a holding member; 14. material spreading parts; 15. a cylinder; 16. brushing; 17. a monitor; 18. a hot air circulating member; 19. an atomizer; 20. a sliding seat; 21. lifting the seat; 22. a vibration source; 23. an exhaust port; 24. sealing the cover; 25. an electromagnet; 26. an exhaust fan; 27. a rotating wheel; 28. a rotating shaft; 29. a threaded rod; 30. a control box; 31. a temperature/humidity detection member; 32. a fan.

Detailed Description

The following detailed description of the present invention is given for the purpose of better understanding technical solutions of the present invention by those skilled in the art, and the present description is only exemplary and explanatory and should not be construed as limiting the scope of the present invention in any way.

As shown in fig. 1 to 7, the specific structure of the present invention is: the utility model provides an integrative room of black tea, yellow tea fermentation, includes box 10, be provided with two left and right sides support frame 11 in the box 10, be provided with three interlayer on the support frame 11, be equipped with heat preservation 12 in the box 10, the filler of heat preservation 12 is the heat preservation foam, set up the piece 13 that holds of spreading out tealeaves on the bottom baffle of the interlayer of support frame 11, it is articulated to connect to hold 13 on the bottom baffle of the interlayer of support frame 11, the upside that holds 13 is equipped with will hold even stand material spare 14 of the tealeaves stand on 13, be connected with on the stand material spare 14 and drive the actuating mechanism of the 14 motion stand material of stand material, actuating mechanism with the upside baffle of the interlayer on the support frame 11 is connected, in the stand material spare 14 and set up downside extension on the stand material spare 14 is the cavity form, and is linked together through pipeline and external world, through material piece 14 can to hold tealeaves oxygen suppliment and the exhaust on the piece 13 of holding, the downside extension of material piece 14 of stall sets up the drum 15 of living its parcel, drum 15 is even with tealeaves stand in the contact of tealeaves when the material is stood, be provided with on the hole of drum 15 prevent with the brush hair 16 that the downside extension of material piece 14 of stall blockked up, brush hair 16 sets up the both ends about drum 15 still be provided with on the upside baffle of the interlayer of support frame 11 right the tealeaves in the piece 13 of holding carries out the watch-dog 17 of monitoring, be provided with on the watch-dog 17 and prevent the atomizing heating strip of lens of watch-dog 17, be equipped with on the box 10 right the hot air circulation piece 18 that adjusts and the atomizer 19 that the humidity that carries out the environment in the box 10 carries out the regulation.

Preferably, the driving mechanism comprises a left sliding seat 20 and a right sliding seat 20 which are arranged on an upper side clapboard of an interlayer of the supporting frame 11 in a sliding manner, the sliding seat 20 is provided with a threaded rod which is connected with the upper side clapboard of the interlayer of the supporting frame 11 in a rotating manner, the threaded rod is fixedly connected with a motor which drives the rotating motor, one sliding seat 20 is movably connected with the monitor 17, the other sliding seat 20 is provided with a lifting seat 21 in a sliding manner, the sliding seat 20 is provided with a lifting motor, an output shaft of the lifting motor is connected with the lifting seat 21 in a threaded manner, the lifting seat 21 slides with the material spreading part 14, and a spring which can push the lifting seat 21 to reset is arranged between the lifting seat 21 and the material spreading part 14, the material spreading part 14 is fixedly provided with a vibration source 22 which drives the material spreading part 14 to vibrate, when the tea leaves on the material holding part 13 are spread, firstly, start vibrations source 22, vibrations source 22 drives and to spread out material part 14 and control on lifting seat 21 and shake, makes to spread out material part 14 and drive drum 15 and will hold the tealeaves on 13 and spread out evenly, through starting on the threaded rod on the sliding seat 20 the motor of connection drives to spread out material part 14 and removes on holding 13 to the tealeaves that makes on holding 13 can both be shakeout, through connecting big lifting motor on starting sliding seat 20, controls the height of material part 14's upper and lower direction, makes the height of the tealeaves that holds in 13 can be controlled.

Preferably, the fixed gas vent 23 that sets up in top of box 10, the gas vent 23 will environment in the box 10 is linked together with the environment in the box 10 outside, it can with to slide the setting in the gas vent 23 sealed closing cap 24 of gas vent 23, be provided with the permanent magnet on the closing cap 24, closing cap 24 with connect the pulling spring between the box 10, fixed being provided with on the box 10 with corresponding electromagnet 25 on the closing cap 24, be equipped with exhaust fan 26 in the gas vent 23, when perhaps needing to cool down and fall wet to the environment in the box 10 after the fermentation is accomplished, to electromagnet 25 circular telegram, electromagnet 25 promotes the permanent magnet motion on the closing cap 24, makes the closing cap 24 upwards open gas vent 23, starts exhaust fan 26, makes the air in the box 10 outwards discharge.

Preferably, the rotation sets up axis of rotation 28 on the thickness direction of the upside baffle of the compartment on the support frame 11, and its length direction is upwards rotated and is set up and rotate the wheel 27, rotate the wheel 27 with through gear connection between the axis of rotation 28, threaded connection threaded rod 29 on the axis of rotation 28, threaded rod 29 with hold and slide each other between the piece 13, when needs with the tealeaves that ferment from holding in the piece 13 and take out, rotate the wheel 27 and drive axis of rotation 28 and rotate, axis of rotation 28 rotates and drives threaded rod 29 downstream, and threaded rod 29 downstream promotes and holds the piece 13 slope, makes the tealeaves that holds on the piece 13 be convenient for take out.

Preferably, a control box 30 is arranged on the outer side of the box body 10, a temperature/humidity detection piece 31 is arranged in the box body 10, and the control box 30 is in signal connection with the temperature/humidity detection piece 31.

Preferably, a plurality of fans 32 communicated with the upper connecting pipeline are arranged outside the box body 10, wherein one fan 32 supplies air into the box body 10, and the other fan 32 exhausts air from the box body 10.

Preferably, the fermentation process of the yellow tea during fermentation is as follows:

(1) feeding: feeding the tea leaves onto the container 13;

(2) flattening: controlling to start the vibration source 22, so that the vibration source 22 drives the material spreading part 14 to vibrate to spread the thickness of the tea leaves on the containing part 13 to be within 20-30 cm;

(3) fermentation: controlling the temperature in the box body 10 to be 35-60 ℃ and the humidity to be 40-55 percent (dry fermentation);

controlling the temperature in the box body 10 to be 50-60 ℃ and the humidity to be 65-75 percent (wet fermentation);

(4) discharging: taking out the fermented tea leaves;

(1) feeding: feeding the tea leaves onto the container 13;

(2) flattening: controlling to start the vibration source 22, so that the vibration source 22 drives the material spreading part 14 to vibrate to spread the thickness of the tea leaves on the containing part 13 to be within 10-20 cm;

(3) fermentation: controlling the temperature in the box body 10 to be 25-30 ℃ and the humidity to be 95-99%, controlling a fan 32 for supplying air into the box body 10 to be started, and controlling the box body 10 to supply oxygen;

(4) discharging: firstly, the fan 32 for exhausting air to the outer side of the box body 10 is controlled to be opened, the air is exhausted outwards, the sealing cover 24 is controlled to be opened, the exhaust fan 26 is started, the temperature and the humidity in the box body 10 return to normal room temperature conditions, and then the fermented tea leaves are taken out.

Preferably, the fermentation process of the yellow tea further comprises the following steps of deactivating enzymes of the tea before the feeding step: the tea leaves are fried and heated to 80 ℃, and the rolling and drying are carried out on the tea leaves after the discharging step.

Preferably, the fermentation process of the black tea further comprises withering and rolling the tea leaves before the feeding step, and drying the tea leaves after the discharging step.

The invention relates to a specific use mode of a black tea and yellow tea fermentation integrated chamber, which comprises the following steps: firstly, a motor on a sliding seat 20 is started to drive a lifting seat 21 and a material spreading part 14 to be lifted upwards, tea leaves to be fermented are placed on a containing part 13, then the sliding seat 20 drives the material spreading part 14 to move downwards to a set height position of the tea leaves, the material spreading part 14 is controlled to move on the upper side of the containing part 13, a vibration source 22 is controlled to be started, the vibration source 22 drives the material spreading part 14 to vibrate, and therefore the material spreading part 14 is driven to spread the tea leaves on the containing part 13 and reach a required thickness,

the atomizer 19 and the hot air circulation piece 18 are controlled by the control box 30 to control the environment in the box body 10, the atomizer 19 humidifies the environment in the box body 10, the hot air circulation piece 18 heats the environment in the box body 10 and circulates air inside the box body to enable the environment in the box body 10 to reach the condition required by tea leaves, the monitor 17 monitors and observes the tea leaves on the containing piece 13 during fermentation to realize real-time monitoring on the quality of the tea leaves,

when the environment in the box body 10 needs to be cooled and dehumidified, the electromagnet 25 is powered on, the electromagnet 25 pushes the magnet on the sealing cover 24 upwards to move upwards, the sealing cover 24 upwards opens the exhaust port 23, the exhaust fan 26 is started, the exhaust fan 26 drives the air in the box body 10 to be exhausted,

after the tea fermentation is completed, the lifting motor on the sliding seat 20 is started, the lifting motor drives the material spreading part 14 to move upwards, the rotating wheel 27 is rotated, the rotating wheel 27 drives the rotating shaft 28 to rotate, the rotating shaft 28 rotates to drive the threaded rod 29 to move downwards, and therefore the containing part 13 is driven to incline, and the fermented tea can be conveniently taken out from the containing part 13.

The invention has the beneficial effects that: the invention provides a black tea and yellow tea fermentation integrated chamber, 1, equipment has multiple purposes, and the fermentation process of various tea can be processed by controlling the environment in a box body, so that the invention has a wide practical range.

It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

The principles and embodiments of the present invention are explained herein using specific examples, which are presented only to assist in understanding the method and its core concepts of the present invention. The foregoing is only a preferred embodiment of the present invention, and it should be noted that there are objectively infinite specific structures due to the limited character expressions, and it will be apparent to those skilled in the art that a plurality of modifications, decorations or changes may be made without departing from the principle of the present invention, and the technical features described above may be combined in a suitable manner; such modifications, variations, combinations, or adaptations of the invention using its spirit and scope, as defined by the claims, may be directed to other uses and embodiments.

Claims

1. The utility model provides an integrative room of black tea, yellow tea fermentation, includes box (10), be provided with a plurality of support frame (11) in box (10), be provided with a plurality of interlayer on support frame (11), its characterized in that: an insulating layer (12) is arranged in the box body (10), a holding piece (13) for spreading tea is arranged on a bottom clapboard of an interlayer of the supporting frame (11),

the upside of holding piece (13) is equipped with will tea on holding piece (13) is spread evenly and is expected piece (14), it drives to be connected with on expecting piece (14) to spread out the actuating mechanism of expecting piece (14) motion stand material, actuating mechanism with the upside baffle of interlayer on support frame (11) is connected, in expecting piece (14) and set up downside extension on expecting piece (14) is the cavity form, and is linked together through pipeline and external world, through expecting piece (14) can to tealeaves oxygen suppliment and exhaust on holding piece (13), the downside extension of expecting piece (14) sets up drum (15) of wrapping up it, drum (15) are even with the tealeaves stand in the contact of expecting with tealeaves, be provided with on drum (15) prevent with the brush hair (16) that the downside extension of expecting piece (14) blockked up,

a monitor (17) for monitoring the tea in the holding piece (13) is also arranged on the upper side clapboard of the interlayer of the supporting frame (11),

the box body (10) is provided with a hot air circulating piece (18) for adjusting the interior of the box body (10) and an atomizer (19) for adjusting the humidity of the environment.

2. The integrated fermentation chamber for black tea and yellow tea as claimed in claim 1, wherein: actuating mechanism is including sliding the setting a plurality of sliding seat (20) on the upside baffle of the interlayer of support frame (11), threaded connection on sliding seat (20) with the threaded rod of the upside baffle rotation connection of the interlayer of support frame (11), one of them sliding seat (20) with swing joint between watch-dog (17), in addition sliding on sliding seat (20) sets up lifting seat (21), lifting seat (21) with slide each other between material spreading member (14), fixed setting drives on material spreading member (14) vibrations source (22) of material spreading member (14) vibrations.

3. The integrated fermentation chamber for black tea and yellow tea as claimed in claim 1, wherein: the top of box (10) is fixed and is set up gas vent (23), it can with to slide in gas vent (23) and set up sealed closing cap (24) in gas vent (23), be provided with the permanent magnet on closing cap (24), box (10) go up fixed be provided with corresponding electromagnet (25) on closing cap (24), be equipped with exhaust fan (26) in gas vent (23).

4. The integrated fermentation chamber for black tea and yellow tea as claimed in claim 1, wherein: the thickness direction of the upper side partition of the compartment on the support frame (11) is upwards rotated and is provided with a rotating shaft (28), the length direction of the upper side partition is upwards rotated and is provided with a rotating wheel (27), the rotating wheel (27) is connected with the rotating shaft (28) through a gear, a threaded rod (29) is connected with the rotating shaft (28) through threads, and the threaded rod (29) and the containing piece (13) mutually slide.

5. The integrated fermentation chamber for black tea and yellow tea as claimed in claim 1, wherein: the outer side of the box body (10) is provided with a control box (30), a temperature/humidity detection piece (31) is arranged in the box body (10), and the control box (30) is in signal connection with the temperature/humidity detection piece (31).

6. The integrated fermentation chamber for black tea and yellow tea as claimed in claim 1, wherein: the outer side of the box body (10) is provided with a plurality of fans (32) communicated with the pipeline connected with the box body, wherein one fan (32) supplies air into the box body (10), and the other fans (32) exhaust air from the inside of the box body (10) to the outside.