CN214312963U - Automatic assembling machine for RC internal parallel capacitor - Google Patents

Abstract

The utility model discloses an automatic kludge of inside parallel condenser of RC, which comprises a frame, electric capacity plain feed mechanism, carousel formula plain energizing feed mechanism, plain dish presss from both sides material operation mechanism, resistance tangent line hook feed mechanism, resistance welding mechanism, pin cutting feed mechanism, pin welding mechanism, move material stopper shell mechanism, equipment dish operation mechanism, electric capacity casing feed mechanism, a rubber injection mechanism, plain material pressing mechanism, secondary rubber injection mechanism, equipment dish ejection of compact material shifting mechanism and electric capacity receiving agencies, it can weld electric capacity plain together with resistance and pin and encapsulate in assembling the electric capacity casing automatically, and production efficiency is high, labour saving and time saving, the operation is reliable and stable, manufacturing cost is reduced, can improve the production quality and the qualification rate of product, can realize the automatic feeding of electric capacity plain, energize, resistance tangent line hook feed, A series of automatic operations such as resistance welding, pin welding, shell loading, glue injection, material receiving and the like can meet the large-scale production of enterprises.

Description

Automatic assembling machine for RC internal parallel capacitor

Technical Field

The utility model relates to an automatic kludge technical field of electric capacity, more specifically say, relate to an automatic kludge of inside parallel condenser of RC.

Background

The RC internal parallel capacitor comprises a capacitor element (namely a capacitor body), a resistor, pins and a capacitor shell, wherein the two welding pins of the resistor are welded on two sides of the capacitor element, and the pins are also welded on two sides of the capacitor element at the same time, so that the capacitor element and the resistor are connected in parallel, and the capacitor element and the resistor are required to be simultaneously packaged in the capacitor shell through glue after welding. In a traditional production process of the RC internal parallel capacitor, a capacitor element, a resistor, a pin and a capacitor shell are usually assembled together manually, but the production mode has the problems of time and labor waste, low production efficiency, high cost, unstable product quality, low product percent of pass and the like. Although some capacitor assembling devices are also available on the market, the existing capacitor assembling devices can only assemble some capacitors with single capacitance (namely common capacitance), and can not assemble RC internal parallel capacitors integrating capacitance and resistance.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to overcome the above-mentioned defect among the prior art, provide an automatic kludge of inside parallel condenser of RC.

In order to achieve the above object, the utility model provides an automatic kludge of inside parallel condenser of RC, which comprises a frame, be equipped with in the frame and be used for providing electric capacity element and carry it to the electric capacity element feeding mechanism of carousel formula element energizing feed mechanism, be used for energizing and carrying the electric capacity element branch material to the element dish that presss from both sides material operating mechanism for electric capacity element, be used for cliping electric capacity element and realize the station conversion on the vertical face and press from both sides material operating mechanism, be used for carrying out position correction's element position correction mechanism to electric capacity element that is cliped by element dish material operating mechanism, be used for cutting resistance out and carrying out the resistance tangent line curved foot feed mechanism of material loading after bending its two fillets, be used for welding the fillet welding of two fillets of resistance at the resistance welding mechanism of two sides of electric capacity element that is located resistance welding station from resistance material area, A pin cutting and feeding mechanism for cutting pin wire rods into pins and conveying the pins to two sides of a capacitor element positioned at a pin welding station, a pin welding mechanism for welding the pins to the sides of the capacitor element, a material shifting and plugging mechanism for clamping and plugging the capacitor element welded on the element disc clamping and transporting mechanism into a capacitor shell positioned on an assembling disc transporting mechanism, an assembling disc transporting mechanism for carrying the capacitor shell to perform station conversion on a horizontal plane, a capacitor shell feeding mechanism for providing the capacitor shell and conveying the capacitor shell to the assembling disc transporting mechanism, a primary glue injecting mechanism for injecting glue into an empty capacitor shell, an element pressing mechanism for pressing the capacitor element in the capacitor shell in place, a secondary glue injecting mechanism for encapsulating the capacitor element and a resistor in the capacitor shell, an assembling disc discharging and material stirring mechanism for stirring the capacitor assembled on the assembling disc transporting mechanism out to the capacitor material collecting mechanism, a pin cutting and feeding mechanism for cutting the pins into pins, a pin welding mechanism for welding the pins on the sides of the capacitor element, a pin clamping and transporting mechanism for clamping and plugging the capacitor element into the capacitor shell, a capacitor shell transporting mechanism for transporting the capacitor shell into the capacitor shell, a capacitor shell transporting mechanism for transporting the capacitor shell, a capacitor shell transporting mechanism for transporting the capacitor shell into the capacitor shell, a capacitor shell transporting mechanism for transporting the capacitor shell transporting the capacitor transporting the, The capacitor receiving mechanism is used for discharging and collecting the capacitor, the discharge end of the capacitor element feeding mechanism is positioned at the feeding station of the turntable type element energizing and distributing mechanism, the element position correcting mechanism, the resistance tangent bent pin feeding mechanism, the pin cutting and feeding mechanism and the material moving plug shell mechanism are sequentially arranged at the periphery of the element disc clamping and transporting mechanism along the rotary feeding direction of the element disc clamping and transporting mechanism, the resistance welding mechanism is positioned above the resistance tangent bent pin feeding mechanism, the pin welding mechanism is positioned at two sides of the discharge end of the pin cutting and feeding mechanism, the capacitor shell feeding mechanism, the primary glue injection mechanism, the material moving plug shell mechanism, the element pressing mechanism, the secondary glue injection mechanism and the capacitor glue injection mechanism are sequentially arranged at the periphery of the assembly disc transporting mechanism along the rotary feeding direction of the assembly disc transporting mechanism, the discharging and material shifting mechanism of the assembly plate is positioned at the feeding hole of the capacitor material receiving mechanism.

Compared with the prior art, the beneficial effects of the utility model reside in that:

the utility model discloses a rationally distributed, can realize parallelly connected with electric capacity prime and resistance weld automatically, adorn the shell with electric capacity prime and resistance and encapsulate the inside of electric capacity casing simultaneously after pin welding accomplishes again, the utility model discloses a production efficiency is high, labour saving and time saving, the operation is reliable and stable, has reduced manufacturing cost, can improve the production quality and the qualification rate of product, can realize electric capacity prime's automatic feeding, energized, resistance tangent line hook material loading, resistance weld, pin welding, dress shell, injecting glue and receive a series of automated operation such as material, can satisfy the scale production of enterprise.

Drawings

FIG. 1 is a schematic structural diagram of an automatic assembling machine for RC internal parallel capacitors;

FIG. 2 is a schematic structural diagram of a rear-end station of the automatic assembling machine for the RC internal parallel capacitor;

FIG. 3 is a schematic structural diagram of a feeding mechanism of the capacitor element;

FIG. 4 is a first enlarged view of a portion of the feeding mechanism of the capacitor element;

FIG. 5 is a second enlarged view of a portion of the feeding mechanism of the capacitor element;

FIG. 6 is a first schematic structural view of a turntable type element energizing and separating mechanism;

FIG. 7 is a structural schematic view II of a rotating disc type element energizing and separating mechanism;

FIG. 8 is a third schematic structural view of a turntable type element energizing and separating mechanism;

FIG. 9 is a top view of a rotating disc type element energizing feed mechanism (with the upper cover hidden);

FIG. 10 is a schematic diagram of a construction of an energizing clip;

FIG. 11 is an assembly view of the picking and running mechanism and the plug housing moving mechanism of the vegetable plate;

FIG. 12 is a schematic view of the back structure of the picking mechanism of the vegetable plate;

FIG. 13 is a schematic structural view of a prime position correcting mechanism;

FIG. 14 is an assembly view of a resistance tangent foot feed mechanism and a resistance welding mechanism;

FIG. 15 is a schematic view of the resistance tangent knee feed mechanism with the cam drive assembly removed;

FIG. 16 is a schematic diagram of a resistor tangent line looper blade assembly;

FIG. 17 is an exploded view of a resistor feed clip;

FIG. 18 is a schematic diagram of the cam drive assembly of the resistance tangent pin feeder;

FIG. 19 is an assembly view of the pin cutting feed mechanism and the pin welding mechanism;

FIG. 20 is a schematic structural view of a wire feeding portion of the pin cutting and feeding mechanism;

FIG. 21 is an assembly view of the body portion of the pin cutter unit and cutter opening and closing drive;

FIG. 22 is a schematic structural view of a body portion of the pin soldering mechanism;

FIG. 23 is an enlarged view of a portion of the material-moving plug-shell mechanism;

FIG. 24 is an assembly view of the assembly tray transport mechanism, the assembly tray discharge and kick-out mechanism, and the element press-fit-in-place mechanism;

FIG. 25 is a schematic structural view of a capacitor case feed mechanism;

FIG. 26 is an enlarged view of a part of the feeding mechanism of the capacitor case

FIG. 27 is a schematic structural view of the primary or secondary glue injection mechanism;

fig. 28 is a schematic structural view of the capacitor collecting mechanism;

fig. 29 is a schematic structural view of a finished striker plate and a striker plate lifting device;

fig. 30 is an enlarged view of the structure of the bottom of the panel of the rack.

Detailed Description

Referring to fig. 1 and 2, an embodiment of the present invention provides an automatic assembling machine for RC internal parallel capacitors, which includes a frame 1, wherein the frame 1 is provided with a capacitor element feeding mechanism 2 for providing and conveying capacitor elements to a turntable element energizing and separating mechanism 3, a turntable element energizing and separating mechanism 3 for energizing and separating and conveying capacitor elements to an element disc clamping and conveying mechanism 4, an element disc energizing and separating mechanism 4 for clamping capacitor elements to realize station conversion on a vertical surface, an element position correcting mechanism 5 for performing position correction on capacitor elements clamped by the element disc clamping and conveying mechanism 4, a resistor bending foot feeding mechanism 6 for cutting resistors from a resistor strip and feeding after bending two welding feet of the resistors, a resistor welding mechanism 7 for welding two bent welding feet of the resistors to two sides of capacitor elements positioned at a resistor welding station, and a resistor welding mechanism 7 for welding wires, A pin cutting and feeding mechanism 8 for cutting pin wire into pins and conveying the pins to two sides of a capacitor element positioned at a pin welding station, a pin welding mechanism 9 for welding the pins to the sides of the capacitor element, a material shifting and plugging mechanism 11 for clamping and plugging the capacitor element welded on the element disc clamping and transporting mechanism 4 into a capacitor shell positioned on the assembling disc transporting mechanism 12, an assembling disc transporting mechanism 12 for carrying the capacitor shell to perform station conversion on a horizontal plane, a capacitor shell feeding mechanism 13 for providing the capacitor shell and conveying the capacitor shell to the assembling disc transporting mechanism 12, a primary glue injection mechanism 14 for injecting glue into an empty capacitor shell, an element pressing mechanism 18 for pressing the capacitor element in the capacitor shell in place, a secondary glue injection mechanism 17 for encapsulating the capacitor element and a resistor in the capacitor shell, a secondary glue injection mechanism 17 for injecting glue into the capacitor shell, a glue injection mechanism for injecting glue into the capacitor shell, a glue into the capacitor shell, and a glue injection mechanism for injecting glue into the capacitor shell, An assembly disc discharging and material shifting mechanism 15 for shifting the assembled capacitor on the assembly disc running mechanism 12 to a capacitor material receiving mechanism 16 and a capacitor material receiving mechanism 16 for discharging and collecting the capacitor, wherein the discharging end of the capacitor element feeding mechanism 2 is positioned at the feeding station of the rotating disc type element energizing and distributing mechanism 3, the element position correcting mechanism 5, the resistor tangent bent pin feeding mechanism 6, the pin cutting and feeding mechanism 8 and the material shifting plug shell mechanism 11 are sequentially arranged at the periphery of the element disc clamping and running mechanism 4 along the rotating feeding direction of the element disc clamping and running mechanism 4, the resistor welding mechanism 7 is positioned above the resistor tangent bent pin feeding mechanism 6, the pin welding mechanism 9 is positioned at two sides of the discharging end of the pin cutting and feeding mechanism 8, the capacitor shell feeding mechanism 13, the primary glue injection mechanism 14 and the material shifting plug shell mechanism 11 are sequentially arranged at the periphery of the element disc clamping and running mechanism 4, the pin welding mechanism 7 is positioned above the resistor tangent bent pin cutting and feeding mechanism 6, the pin welding mechanism 9 is positioned at two sides of the discharging end of the pin cutting and feeding mechanism 8, and the capacitor shell feeding mechanism 13, the primary glue injection mechanism 14 and the material shifting plug shell mechanism 11, The element pressing mechanism 18, the secondary glue injection mechanism 17 and the capacitor receiving mechanism 16 are sequentially arranged on the periphery of the assembly disc running mechanism 12 along the rotating feeding direction of the assembly disc running mechanism 12, and the assembly disc discharging and material stirring mechanism 15 is located at a feeding hole of the capacitor receiving mechanism 16. The following describes each component of the present embodiment in detail with reference to the drawings.

As shown in fig. 3, 4 and 5, the capacitor element feeding mechanism 2 comprises an element vibration plate 21, an element feeding conveyer belt 22, a feeding clamp support seat 23, a feeding clamp moving seat 24, an element feeding clamp 25, an element feeding clamp opening drive device 26 and an element feeding clamp traversing drive device 27, wherein a discharge port of the element vibration plate 21 is abutted to a feeding end of the element feeding conveyer belt 22, the element feeding conveyer belt 22 is driven by a conveyer motor, the feeding clamp support seat 23 is positioned at a discharge end side of the element feeding conveyer belt 22, the feeding clamp moving seat 24 is movably mounted on a feeding clamp guide post 28 arranged at an upper end of the feeding clamp support seat 23, a first clamp 251 of the element feeding clamp 25 is fixed on the feeding clamp moving seat 24, a first clamp 251 of the element feeding clamp 25 is provided with a belt penetrating gap 253, a second clamp 252 of the element feeding clamp 25 is rotatably mounted on the feeding clamp moving seat 24, the prime mover feeding clip opening driving device 26 can press down the tail end of the second clip 252 of the prime mover feeding clip to open the prime mover feeding clip 25, the prime mover feeding clip traversing driving device 27 is in transmission connection with the feeding clip moving seat 24 to drive the feeding clip to move transversely, and the traversing direction of the prime mover feeding clip 25 is perpendicular to the feeding direction of the prime feeding conveyor belt 22.

In this embodiment, the element feeding clamp opening driving device 26 may include an opening clamp pulling frame 261, a pulling frame connecting rod 262, an element feeding clamp opening clamping swing rod 263 and an element feeding clamp opening clamping cam 264, the opening clamp pulling frame 261, the pulling frame connecting rod 262 and the element feeding clamp opening clamping swing rod 263 are hinged in sequence, and a roller on the element feeding clamp opening clamping swing rod 263 is driven by the element feeding clamp opening clamping cam 264. The device 27 for driving the transversal movement of the prime mover feeding clamp may comprise a prime mover feeding clamp transversal movement swing rod 271, a prime mover feeding clamp transversal movement cam 272 and a transversal movement swing rod seat 273, wherein the upper end of the prime mover feeding clamp transversal movement swing rod 271 is connected with the feeding clamp moving seat 24, the lower end of the prime mover feeding clamp transversal movement swing rod 271 is driven by the prime mover feeding clamp transversal movement cam 272, and the prime mover feeding clamp transversal movement swing rod 271 is hinged on the transversal movement swing rod seat 273 fixed at the bottom of the panel of the frame 1. The mounting shafts of the element feeding clamp opening cam 264 and the element feeding clamp transverse moving cam 272 can be in transmission connection with the main shaft 19 through a chain and sprocket assembly, and the main shaft 19 can be driven by the main motor 20 to rotate.

Of course, in other embodiments, the element feeding clamp 25 may be driven by the corresponding cylinders to open and move laterally according to actual needs, which is not limited in this embodiment.

The working principle of the capacitor element feeding mechanism 2 is as follows: after the capacitor element is output from the element vibration disc 21, the element feeding conveyer belt 22 can convey the capacitor element to the element feeding clamp 25, at this time, the element feeding clamp opening cam 264 rotates to drive the pull frame connecting rod 262 and the element feeding clamp opening swing rod 263 to move downwards, the open clamp pull frame 261 pulls down the clamp bearing 254 at the end of the second clamp 252 of the element feeding clamp 25, the first clamp 251 and the second clamp 252 of the element feeding clamp 25 are opened to clamp the capacitor element, and then the element feeding clamp traversing cam 272 can drive the element feeding clamp traversing swing rod 271 to swing, so that the element feeding clamp 25 on the feeding clamp moving seat 24 is transferred to the turntable type element enabling material distribution mechanism 3 to complete the feeding operation of the capacitor element. The capacitor element feeding mechanism 2 is high in working efficiency, simple to operate, stable and reliable in operation and low in energy consumption, and can realize automatic feeding operation of the capacitor elements.

As shown in fig. 6 to 9, the rotary disc type element energizing and separating mechanism 3 comprises an energizing divider 31, an energizing disc 32, a connecting flange 33 and an energizing divider driving device 34, the device comprises a V-shaped opening clamp driving lever 35, an opening clamp driving lever driving device 36, an electrode lifting platform 37, a plurality of electrode contacts 39 and a plurality of enabling clamps 38, wherein the output part of an enabling splitter 31 is connected with an enabling disc 32 through a connecting flange 33 and drives the enabling disc to rotate, the enabling splitter driving device 34 is in transmission connection with an input shaft of the enabling splitter 31, the enabling clamps 38 are uniformly arranged on the top edge of the enabling disc 32, the opening clamp driving lever 35 is located below the enabling disc 32 and connected with the opening clamp driving lever driving device 36, the electrode lifting platform 37 is located below the enabling disc 32, the electrode contacts 39 are installed at the top of the electrode lifting platform 37, and the electrode contacts 39 can be electrically connected with a charging power supply or a charging and discharging motor through conducting wires.

As shown in fig. 10, each of the energizing clamps 38 includes a cathode clamp handle 381, a cathode chuck 382, an anode clamp handle 383, an anode chuck 384 and an energizing clamp spring 385, the cathode clamp handle 381 and the anode clamp handle 383 are respectively mounted on the energizing disk 32 through an energizing clamp rotating shaft 386, opposite sides of the cathode clamp handle 381 and the anode clamp handle 383 are respectively provided with mutually engaging driving teeth 387, the cathode clamp handle 381 and the anode clamp handle 383 can be made of insulating plastic material, the cathode clamp 382 is mounted at a head end of the cathode clamp handle 381, the anode clamp handle 384 is mounted at a head end of the anode clamp handle 383, the cathode clamp handle 382 and the anode clamp handle 384 are respectively made of conductive metal material, the cathode clamp handle 381 and the anode clamp handle 384 are respectively connected with an electric wire 30, a tail end of the electric wire 30 is provided with a conductive contact pin 310, the conductive contact pin 310 is mounted in a through hole of the energizing disk 32 and can pass through a bottom of the energizing disk 32, the energizing clamp spring 385 is mounted between the cathode clamp handle 381 and the tail end of the anode clamp handle 383, the lower end of an enabling clamp rotating shaft 386 of the cathode clamp handle 381 penetrates through the bottom of the enabling disc 32 and then is connected with one end of an opening clamp shifting block 311, a shifting block bearing 312 is arranged at the bottom of the other end of the opening clamp shifting block 311, and an opening clamp shifting rod driving device 36 can drive an opening clamp shifting rod 35 to swing inside and outside to shift the shifting block bearings 312 of enabling clamps 38 located at a feeding station and a discharging station, so that the enabling clamps 38 of the two stations are opened.

Preferably, the energizing plate 32 can be provided with a plurality of limiting posts 318 at one side of the energizing clamp 38, and the limiting posts 318 can be in limiting contact with the cathode clamp holder 381.

In this embodiment, the unclamping deflector rod driving device 36 includes a deflector rod rotating shaft 361, a deflector rod shaft bearing 362, a rotating shaft swinging block 363, a swinging block connecting rod 364, an unclamping swing rod 365, an unclamping swing rod shaft seat 366 and an energized clamped opening cam 367 installed on the main shaft 19, the deflector rod shaft bearing 362 is installed on the panel of the frame 1, the deflector rod rotating shaft 361 is rotatably installed on the deflector rod bearing seat 362, the upper end of the deflector rod rotating shaft 361 is connected with the unclamping deflector rod 35, the upper end of the deflector rod rotating shaft 361 is connected with the rotating shaft swinging block 363, the swinging block connecting rod 364 is hinged between the rotating shaft swinging block 363 and the unclamping swing rod 365, the unclamping swing rod 365 is hinged with the unclamping swing rod shaft seat 366 installed at the bottom of the panel of the frame 1, the unclamping roller at the lower end of the unclamping swing rod 365 is placed in the circular track groove of the energized clamped opening cam 367, the energized clamped opening cam 367 can drive the unclamping swing rod 365 and the swinging block connecting rod 364, and the rotating shaft swinging block 363 drives the V-shaped opening clamp driving lever 35 on the driving lever rotating shaft 361 to swing, so that the two ends of the opening clamp driving lever 35 can respectively drive the shifting block bearings 312 of the energizing clamp 38 positioned at the feeding station and the discharging station.

In this embodiment, the electrode lifting platform 37 includes a fixing plate 371, a lifting plate 372, a lifting platform slide rail sliding block assembly 373, an insulating sleeve 374, a lifting ring 375, a lifting connecting rod 376, a lifting swing rod 377, a lifting swing rod shaft seat 378 and a lifting driving cam 379 installed on the main shaft 19, the fixing plate 371 and the lifting plate 372 are respectively provided with two sets and located at two sides below the lifting ring 375, the fixing plate 371 is installed on the panel of the frame 1, the lifting plate 372 is slidably connected with the fixing plate 371 through the lifting platform slide rail sliding block assembly 373, the lifting ring 375 is installed on the two lifting plates 372 through the insulating sleeve 374, a central hole for the connecting flange 33 to pass through is provided in the middle of the lifting ring 375, the electrode contact 39 is installed on the lifting ring 375, the upper end of the lifting connecting rod 376 is hinged to the lifting plate 372, the lower end of the lifting connecting rod 376 is hinged to one end of the lifting swing rod shaft seat 377 on the lifting swing rod shaft seat 378, the lifting swing rod 378 is installed at the bottom of the panel of the frame 1, the elevating roller at the other end of the elevating swing rod 377 contacts with the side wall surface of the elevating driving cam 379. A lifting platform spring 3710 is arranged between the fixing plate 371 and the lifting plate 372.

When the lifting driving cam 379 on the main shaft 19 rotates, the lifting driving cam 379 can drive the lifting swing rod 377 and the lifting connecting rod 376 to swing, and further drive the lifting ring 375 and the electrode contact 39 thereof on the lifting plate 372 to move up and down, so that the electrode contacts 39 corresponding to different energizing clamp positions can be contacted with the corresponding conductive contact pins 310, and current can enter the capacitor element clamped by the cathode chuck 382 and the anode chuck 384 of the energizing clamp 38 through the electrode contacts 39, the conductive contact pins 310 and the electric wire 30, so as to realize the energizing operation.

Preferably, in order to improve the safety use performance of the equipment, an energizing tray upper cover 313 is arranged above the energizing clips 38, the energizing tray upper cover 313 is installed on the energizing divider 31 through a supporting upright 314 penetrating through the connecting flange 33, the energizing tray upper cover 313 is fixed on the top of the supporting upright 314 through a locking piece 315, and the energizing tray upper cover 313 is positioned above all the energizing clips 38. In addition, the periphery of the power disc 32 may also be provided with an arc-shaped shield 316, and the shield 316 is connected to the panel of the rack 1 by a shield support 317.

In this embodiment, the energiser divider drive 34 may be provided as a chain sprocket drive assembly connected between the main shaft 19 and the input shaft of the energiser divider 31. Of course, a belt and pulley transmission assembly can be used to drive the energizing divider. It should be noted that, in other embodiments, the lifting plate 372 of the electrode lifting platform 37 can be driven by an air cylinder to lift, and the lever rotating shaft 361 of the unclamping lever driving device 36 can be driven by a motor, which is not limited to this embodiment.

The working principle of the turntable type element energizing and distributing mechanism 3 is as follows: when the capacitor element feeding mechanism 2 conveys the capacitor element, one end of the clamp opening shift lever 35 can shift the shift block bearing 312 of the enabling clamp 38 positioned at the feeding station, so as to drive the enabling clamp 38 of the feeding station to open and clamp the capacitor element, then the enabling divider 31 drives the enabling clamp 38 on the enabling disc 32 to rotate clockwise in a clearance manner, when the enabling divider 31 stops at each time, the electrode contact 39 on the lifting ring 375 can move upwards to be in contact with the conductive contact pin 310 corresponding to the enabling clamp 38, and current can be charged into the capacitor element through the enabling clamp 38. When the capacitor element rotates to the discharging station, the other end of the opening clamp shift lever 35 can shift the shift block bearing 312 of the energizing clamp 38 positioned at the discharging station, so as to drive the energizing clamp 38 of the discharging station to open, and the element clamp 43 of the element disc clamping and operating mechanism 4 clamps the capacitor element subjected to energizing operation.

The turntable type element energizing and distributing mechanism 3 is convenient to operate, can realize automatic continuous energizing operation, is high in speed, high in production efficiency, stable and reliable in operation, low in energy consumption, capable of reducing production cost, has a distributing and conveying function, and can realize distributing (namely separating) conveying between adjacent capacitor elements.

As shown in fig. 11 and 12, the element disc clamp material running mechanism 4 includes an element disc divider 41, an element disc 42, an element clamp 43, the device comprises an element clamp opening cam 44, a cam shaft 45, a cam swing driving device 46 and an element disc divider driving device, wherein an element disc 42 is installed on an output part of an element disc divider 41 and is driven by the element disc divider 41 to rotate for 360 degrees, eight element clamps 43 are uniformly arranged on the element disc 42, the element clamp opening cam 44 is installed on the element disc divider 41 through the cam shaft 45 and is positioned in the middle of all the element clamps 43, an element clamp bearing 431 at the tail end of one clamp of all the element clamps 43 is in contact with the outer side wall of the element clamp opening cam 44, the element disc divider driving device is connected with an input shaft of the element disc divider 41, and the cam swing driving device 46 is connected with one end of the cam shaft 45 penetrating through a central hole of the element disc divider 41. With respect to the view of fig. 13, the left side of the element disc 42 is a feeding station, the left lower side is an element position correcting station, the lower side is a resistance welding station, the right side is a pin welding station, and the upper side is a discharging station.

In this embodiment, the cam swing driving device 46 may include a cam swing block 461, a cam swing link 462 and a cam swing link 463, which are connected in sequence, the cam swing block 461 is connected to the cam shaft 45, one end of the cam swing link 463 may contact with an outer side wall of a swing driving cam (having the same structure as the lift driving cam 379) installed on the main shaft 19, and when the swing driving cam rotates along with the main shaft 19, the cam swing block 461, the cam swing link 462 and the cam swing link 463 can drive the element clamp opening cam 44 on the cam shaft 45 to swing back and forth on a vertical surface by a certain angle, so that the protruding portion of the element clamp opening cam 44 can open the element clamp 43 rotating to the feeding station and the discharging station. Of course, in other embodiments, the cam shaft 45 may also be driven by a motor to swing, which is not limited to this embodiment.

In this embodiment, the driving device of the element disc splitter may be provided as a chain sprocket assembly, and the input shaft of the element disc splitter 41 may be connected with the main shaft 19 through the chain sprocket assembly.

The working principle of the vegetable disc clamping and transporting mechanism 4 is as follows: the element disc divider 41 can drive the element clips 43 on the element disc 42 to rotate 360 degrees (anticlockwise) in a clearance mode, when the element clips 43 rotate to the feeding station, the element clip opening cam 44 can open the element clips 43 of the feeding station so that the element clips 43 clip the turntable type element energizing and distributing mechanism 3 to convey capacitor elements energized through the energizing operation, when the element clips 43 rotate to the discharging station, the element clip opening cam 44 can also open the element clips 43 of the discharging station, and the material moving plug shell mechanism 11 clips the capacitor elements welded with the resistors and the pins. In the rest of the stations, the element clamp 43 clamps the capacitor element all the time.

As shown in fig. 13, the element position correcting mechanism 5 includes a front correcting cylinder 51, a rear correcting cylinder 52, and a bottom correcting cylinder 53, the front correcting cylinder 51, the rear correcting cylinder 52, and the bottom correcting cylinder 53 are respectively mounted on a correcting support 55, and output shafts of the front correcting cylinder 51, the rear correcting cylinder 52, and the bottom correcting cylinder 53 are respectively provided with a correcting push head 54.

When the element disc clamping and operating mechanism 4 rotates the capacitor element to the correction station at the lower left side, the correction push heads 54 of the front correction air cylinder 51, the rear correction air cylinder 52 and the bottom correction air cylinder 53 can beat the capacitor element, so that the leg welding operation is facilitated.

As shown in fig. 14 to 18, the resistance tangent bending foot feeding mechanism 6 includes a first side plate 61, a second side plate 62, a first feeding gear 63, a first gear shaft 64, a second feeding gear 65, a second gear shaft 66, a feeding gear driving device 67, a resistance tangent bending foot knife set 68, a tangent bending foot knife driving device 69, a resistance feeding head seat 610, a resistance feeding clamp 611, a resistance feeding clamp lifting driving device 612, and a resistance feeding clamp opening driving device 613, the first feeding gear 63 is provided with two parts and is installed between the first side plate 61 and the second side plate 62 through the first gear shaft 64, the second feeding gear 65 is provided with two parts and is installed between the first side plate 61 and the second side plate 62 through the second gear shaft 66, and the feeding gear driving device 67 is in transmission connection with the second gear shaft 66. The feeding gear driving device 67 may include a feeding gear driving motor 671 and a motor rack 672, the feeding gear driving motor 671 is mounted on the first side plate 61 through the motor rack 672, and an output shaft of the feeding gear driving motor 671 is connected with the second gear shaft 66. The second gear shaft 66 can be synchronously linked with the first gear shaft 64 through a synchronous belt 614 and a synchronous belt wheel 615.

Resistance material loading head seat 610 is located between first material loading gear 63 and the second material loading gear 65, resistance tangent line hook knife tackle 68 installs on resistance material loading head seat 610 and is located the both sides of resistance material loading clamp 611, two resistance tangent line hook knife tackle 68 all include cutter seat 681 and cutter foot sword 682, cutter seat 681 fixes the top at resistance material loading head seat 610, cutter seat 681 sets up the mouth of crossing 6811 that the side position that supplies the resistance material area passes, cutter foot sword 682 is located the inboard of cutter seat 681, tangent line hook knife drive arrangement 69 is connected and drives it and reciprocate with cutter foot sword 682 transmission.

The tangent foot knife driving device 69 may include a resistance foot-cutting slider 691, a resistance foot-cutting connecting rod 692, a resistance foot-cutting swing rod 693 and a resistance foot-cutting driving cam 694, the resistance foot-cutting slider 691 is connected with the two foot-cutting knives 682, the resistance foot-cutting connecting rod 692 is hinged between the resistance foot-cutting slider 691 and the resistance foot-cutting swing rod 693, a resistance foot-cutting roller 695 at the end of the resistance foot-cutting swing rod 693 is installed on the resistance foot-cutting driving cam 694, the resistance foot-cutting driving cam 694 may be installed on the transmission shaft 60, and the transmission shaft 60 may be driven to rotate by the main motor 20.

The resistor feeding clamp 611 longitudinally penetrates through the resistor feeding head seat 610, the resistor feeding clamp 611 includes a first resistor feeding clamp 6111 and a second resistor feeding clamp 6112 hinged to the first resistor feeding clamp 6111, a return spring 6113 may be disposed between the first resistor feeding clamp 6111 and the second resistor feeding clamp 6112, the resistor feeding clamp lifting driving device 612 is connected with the first resistor feeding clamp 6111 and drives the first resistor feeding clamp 6111 to move up and down, and the resistor feeding clamp opening driving device 613 is located on one side of the second resistor feeding clamp 6112 and can drive the second resistor feeding clamp 6112 to turn open.

The resistance feeding clamp lifting driving device 612 may include a resistance feeding clamp lifting connecting rod 6121, a resistance feeding clamp lifting swing rod 6122, and a resistance feeding clamp lifting cam 6123, where the resistance feeding clamp lifting connecting rod 6121 is hinged between the first resistance feeding clamp 6111 and the resistance feeding clamp lifting swing rod 6122, a resistance feeding clamp lifting roller 6124 at the tail end of the resistance feeding clamp lifting swing rod 6122 is installed on the resistance feeding clamp lifting cam 6123, and the resistance feeding clamp lifting cam 6123 may be installed on the transmission shaft 60.

The resistor feeding clamp opening driving device 613 may include a resistor feeding clamp opening slide bar 6131, a resistor feeding clamp opening guide block 6132, a resistor feeding clamp opening connecting rod 6133, a resistor feeding clamp opening swing rod 6134 and a resistor feeding clamp opening clamp cam 6135, one side of the resistor feeding clamp opening slide bar 6131 is provided with a slide bar block 6136 extending downward in an inclined manner, the resistor feeding clamp opening guide block 6132 is fixed on the resistor feeding head seat 610 and is located at one side of the resistor feeding clamp opening slide bar 6131, the resistor feeding clamp opening guide block 6132 is provided with a slide bar chute 6137 extending downward in an inclined manner, the slide bar 6136 of the resistor feeding clamp opening slide bar 6131 is installed in the slide bar chute 6137, the resistor feeding clamp opening connecting rod 6133 is hinged between the resistor feeding clamp opening slide bar 6131 and the resistor feeding clamp opening swing rod 6134, the resistor feeding clamp opening roller 6138 at the tail end of the resistor feeding clamp opening swing rod 6134 is installed on the resistor feeding clamp opening slide bar 6135, the resistor feeding pinch-off cam 6135 may be mounted on the drive shaft 60.

In the process of the rising of the resistor feeding clamp opening slide bar 6131, under the guiding action of the resistor feeding clamp opening guide block 6132, the resistor feeding clamp 611 is close to and contacts with the second resistor feeding clamp roller 6139 at the lower end of the second resistor feeding clamp 6112, so that the second resistor feeding clamp 6112 is pushed to turn open.

In order to facilitate the feeding and guiding of the resistor material belt, a resistor feeding guide wheel 616 and a resistor feeding guide wheel axle 617 may be further disposed on the feeding side of the first feeding gear 63, and the resistor feeding guide wheel 616 is installed between the first side plate 61 and the second side plate 62 through the resistor feeding guide wheel axle 617. In addition, in order to press the resistor material tape to facilitate the transportation of the resistor material tape, two resistor material pressing rollers 618 may be disposed above the second loading gears 65, and the resistor material pressing rollers 618 are installed between the first side plate 61 and the second side plate 62 through the roller installation frame 619.

The working principle of the resistor tangent bent pin feeding mechanism 6 is as follows: the resistance material belt is driven by a first feeding gear 63 and a second feeding gear 65 to realize transportation, the resistance material belt can pass through a belt passing opening 6811 of a cutter seat 681, a resistance to be subjected to pin cutting in the resistance material belt can be clamped by a resistance feeding clamp 611, a tangent line pin bending cutter driving device 69 can drive a pin cutting cutter 682 to move upwards, the pin cutting cutter cooperates with the cutter seat 681 to cut off welding pins at two ends of the resistance, then the pin cutting cutter 682 continues to move upwards, the welding pins for clamping the resistance by the resistance feeding clamp 611 are bent upwards, then the resistance feeding clamp lifting driving device 612 drives the resistance feeding clamp 611 to move upwards to feed, and the welding pins at two ends of the resistance are moved to two side faces of a capacitor element rotating to a resistance welding station.

As shown in fig. 14, the resistance welding mechanism 7 may include two resistance welders 71 and a resistance welder traverse driving device 72, the resistance feeding clamp 611 is located between the two resistance welders 71, the resistance welder traverse driving device 72 is drivingly connected with and drives the respective corresponding resistance welders 71 to traverse, and the resistance welders 71 are electrically connected with the resistance welding power source 74 through wires. The resistance wire welder traverse driving device 72 can comprise a resistance wire welder traverse sliding seat 721, a resistance wire welder traverse connecting rod 722, a resistance wire welder traverse oscillating rod 723 and a resistance wire welder traverse driving cam 723, the resistance wire welder 71 can be slidably mounted on the resistance wire welder traverse sliding seat 721, the resistance wire welder traverse connecting rod 722 is hinged between the resistance wire welder 71 and the resistance wire welder traverse oscillating rod 723, and the resistance wire welder traverse oscillating rod 723 is driven by the resistance wire welder traverse driving cam 723 mounted on the transmission shaft 60 to realize oscillation. When the welding feet at the two ends of the resistor move to the two side surfaces of the capacitor element rotating to the resistance welding station, the transverse moving driving device 72 of the resistance welding wire device drives the two resistance welding wire devices 71 to be close to the two side surfaces of the capacitor element, and the welding feet at the two ends of the resistor are welded on the two side surfaces of the capacitor element.

As shown in fig. 19 to 21, the pin cutting and feeding mechanism 8 includes a wire feeding straightening wheel group 81, a wire feeding power device 82, a pin cutter group 83 (including left and right cutters), and a cutter opening and closing driving device 84, and the wire feeding straightening wheel group 81, the wire feeding power device 82, and the pin cutter group 83 are sequentially arranged in a wire feeding direction. The wire feeding straightening wheel set 81 can straighten the pin wire. The wire feeding power device 82 comprises a wire feeding seat 821, a wire feeding motor 822 and two sets of upper and lower wire feeding gears 823 arranged on the wire feeding seat 821, wherein the wire feeding motor 822 drives the wire feeding gears 823 to rotate, and the wire feeding power device moves the wire materials passing through the space between the two wire feeding gears 823 to the direction of the pin cutter group 83. The cutter opening and closing driving device 84 is in transmission connection with the pin cutter group 83 and can drive the pin cutter group 83 to be opened and closed. The cutter opening and closing driving device 84 comprises a cutter sliding groove seat 841, a cutter opening and closing swing arm 842, a cutter swing arm bearing 843 and a cutter ejector rod 844, a pin cutter group 83 is installed on the cutter sliding groove seat 841, the cutter opening and closing swing arm 842 is hinged on the cutter sliding groove seat 841, the upper end of the cutter opening and closing swing arm 842 is hinged with one of the cutters of the pin cutter group 83, the cutter opening and closing swing arm 842 is in contact with the cutter ejector rod 844 through the cutter swing arm bearing 843, a cutter opening and closing cam 845 on the main shaft 19 can drive the cutter ejector rod 844 to move up and down, and therefore one of the cutters of the pin cutter group 83 is driven to be a closed tangent line through the cutter opening and closing swing arm 842. Of course, in other embodiments, the cutter ejector pin 844 can be driven by the cylinder.

As shown in fig. 19 and 22, the pin welding mechanism 9 includes a pin feeder clamp 91, a pin wire bonder 92, and a pin wire bonder traverse driving device 93, the pin wire bonder 92 and the pin feeder clamp 91 are respectively mounted on the pin wire bonder traverse driving device 93, and the pin wire bonder 92 is electrically connected to a pin welding power source 94 through a wire. Pin wire bonder lateral movement driving device 93 includes pin wire bonder lateral movement seat 931, pin wire bonder lateral movement pendulum rod 932 and pin wire bonder lateral movement pendulum rod seat 933, and pin feeding clamp 91 and pin wire bonder 92 are installed on pin wire bonder lateral movement seat 931, and pin wire bonder lateral movement pendulum rod 932 can drive pin wire bonder lateral movement seat 931 and move toward the direction that is close to element dish clamp material operating mechanism 4, and pin wire bonder lateral movement pendulum rod 932 can be driven by pin wire bonder lateral movement cam 934.

The working principle of the pin welding mechanism 9 is as follows: when the pin cutting and feeding mechanism 8 cuts the pin wire into pins with required length, the pin feeding clamp 91 clamps the pins and moves together with the pin wire bonding device 92 in the direction close to the biscuit pan clamping and operating mechanism 4, so that the pins are welded on two side surfaces of the capacitor biscuit.

As shown in fig. 11 and 23, the material-moving plug-shell mechanism 11 may include a plug-shell holder support 111, a plug-shell holder traverse driving device 112, a plug-shell holder lifting driving device 113, and a plug-shell holder cylinder 114, the plug-shell holder traverse driving device 112 being mounted on the plug-shell holder support 111, the plug-shell holder lifting driving device 113 being mounted on the plug-shell holder traverse driving device 112, and the plug-shell holder cylinder 114 being mounted on the plug-shell holder lifting driving device 113.

In this embodiment, the plug shell clamp traverse driving device 112 may include a plug shell clamp traverse board 1121, a plug shell clamp traverse sliding block sliding rail assembly 1122, a plug shell clamp traverse connecting rod 1123, a plug shell clamp traverse oscillating bar 1124, and a plug shell clamp traverse cam (the same as the energizing clamp opening cam 367) installed on the main shaft 19, the plug shell clamp traverse board 1121 is slidably connected to the plug shell clamp bracket 111 through the plug shell clamp traverse sliding block sliding rail assembly 1122, the upper end of the plug shell clamp traverse connecting rod 1123 is hinged to the plug shell clamp traverse board 1121, the plug shell clamp traverse connecting rod 1123 is hinged to the plug shell clamp traverse oscillating bar 1124, and the plug shell clamp traverse oscillating bar 1124 is driven to oscillate by the plug shell clamp traverse cam. The plug shell clamp lifting driving device 113 may include a plug shell clamp lifting plate 1131, a plug shell clamp lifting slider sliding rail assembly 1132, a plug shell clamp lifting shifting block 1133, a shifting block shaft 1134, a plug shell clamp lifting swing block 1135, a plug shell clamp lifting connecting rod 1136 and a plug shell clamp lifting cam (the structure of the enabling clamp lifting cam 367 is the same) installed on the main shaft 19, the plug shell clamp lifting plate 1131 is slidably connected to the plug shell clamp transverse moving plate 1121 through the plug shell clamp lifting slider sliding rail assembly 1132, the plug shell clamp lifting shifting block 1133, the shifting block shaft 1134, the plug shell clamp lifting swing block 1135 and the plug shell clamp lifting connecting rod 1136 are sequentially connected, the plug shell clamp lifting shifting block 1133 can push the plug shell clamp lifting plate 1131 to move upwards, and the plug shell clamp lifting connecting rod 1136 can be driven by the plug shell clamp lifting cam. The plug shell clamp cylinder 114 is mounted on the plug shell clamp lifter plate 1131 by a clamp cylinder block 115,

the working principle of the material moving plug shell mechanism 11 is as follows: when the sub-disc clamping and operating mechanism 4 rotates the welded pin capacitor sub to the discharging station on the upper side, the plug shell clamp cylinder 114 can clamp the capacitor sub to the assembly disc operating mechanism 12.

As shown in fig. 24, the assembly disc rotating mechanism 12 includes an assembly disc divider 121, an assembly disc divider driving device, an assembly disc 123 and an outer retainer support 124, the outer retainer support 124 is installed on the top of the assembly disc divider 121, an output part of the assembly disc divider 121 is connected with the assembly disc 123 and drives it to rotate, the assembly disc 123 is located inside the outer retainer support 124, a plurality of positioning grooves 1231 for placing a capacitor casing are formed on the periphery of the assembly disc 123, and the assembly disc divider driving device is connected with one end of an input shaft of the assembly disc divider 121. Wherein, the driving device of the assembly disc divider can be a chain sprocket assembly 125, and the assembly disc divider 121 can be connected with the main shaft 19 through the chain sprocket assembly.

As shown in fig. 25 and 26, the capacitor case feeding mechanism 13 includes a case vibrating tray 131, a case feeding conveyor belt 132, a case direction detecting device 133, a case direction turning device 134, a case pressing feed divider 135, a case detecting stop device 136 and a case turning stop device 137, a discharge port of the case vibrating tray 131 is abutted against a feed end of the case feeding conveyor belt 132, a discharge end of the case feeding conveyor belt 132 is abutted against the assembly tray transporting mechanism 12, the case direction detecting device 133 and the case direction turning device 134 are sequentially arranged along a feeding direction of the case feeding conveyor belt 132, the case pressing feed divider 135, the case detecting stop device 136 and the case turning stop device 137 are sequentially arranged along the feeding direction of the case feeding conveyor belt 132, the case direction detecting device 133 is located between the case pressing feed divider 135 and the case detecting stop device 136, the case direction turning device 134 is located between the case detecting stop device 136 and the case turning stop device 137, the inverting head of the shell orientation inverting device 134 is positioned on the shell feeding conveyor 132.

The casing direction detection device 133 includes a detection cylinder seat 1331, a detection lifting cylinder 1332, a detection slide rail slider assembly 1333, a detection lifting seat 1334, a detection rod 1335, a detection rod sensor 1336 and a detection rod spring 1337, wherein the detection lifting cylinder 1332 is installed at the top of the detection cylinder seat 1331, the detection lifting seat 1334 is connected with the detection cylinder seat 1331 in a sliding manner through the detection slide rail slider assembly 1333, an output shaft of the detection lifting cylinder 1332 is connected with the detection lifting seat 1334 and drives the detection lifting seat 1334 to move up and down, the detection rod 1335 is hinged on the detection lifting seat 1334, the detection rod spring 1337 is connected between the detection rod 1335 and the detection lifting seat 1334, and the detection rod sensor 1336 is installed on the detection lifting seat 1334 and faces the upper end of the detection rod 1335. The detection rod sensor 1336 may be a distance sensor or a contact switch, and when the upper end of the detection rod 1335 is far away from the detection rod sensor 1336, the detection rod sensor 1336 can generate a signal.

The shell direction turnover device 134 comprises a shell turnover support 1341, a turnover driving motor 1342 and a turnover head 1343, wherein the turnover driving motor 1342 is installed at the top of the shell turnover support 1341, an output shaft of the turnover driving motor 1342 is connected with the turnover head 1343 and can drive the turnover head to turn over 180 degrees, and a shell turnover groove is formed in the lower end of the turnover head 1343. The shell pressing and separating device 135 comprises a shell pressing and separating driving cylinder 1351 and a separating pressing block 1352, an output shaft of the shell pressing and separating driving cylinder 1351 is connected with the separating pressing block 1352, and the shell pressing and separating driving cylinder 1351 can drive the separating pressing block 1352 to be vertically inserted into the shell feeding conveying belt 132.

The shell detection material blocking device 136 comprises a material blocking detection driving cylinder 1361 and a material blocking block 1362, an output shaft of the material blocking detection driving cylinder 1361 is connected with the material blocking block 1362, and the material blocking detection driving cylinder 1361 can drive the material blocking block 1362 to be vertically inserted into the shell feeding conveying belt 132. The housing overturning material blocking device 137 comprises an overturning material blocking driving cylinder 1371 and an overturning material blocking block 1372, an output shaft of the overturning material blocking driving cylinder 1371 is connected with the overturning material blocking block 1372, and the overturning material blocking driving cylinder 1371 can drive the overturning material blocking block 1372 to be vertically inserted into the housing feeding conveying belt 132.

The working principle of the capacitor shell feeding mechanism 13 is as follows: when the capacitor shell is on the shell feeding conveyor belt 132, the detecting material stop driving cylinder 1361 first drives the detecting material stop block 1362 to be inserted into the shell feeding conveyor belt 132 to stop the capacitor shell, then the detecting lifting cylinder 1332 drives the detecting rod 1335 to move downwards and be inserted into one side of the inside of the capacitor shell, meanwhile, the pressing shell dividing driving cylinder 1351 can drive the dividing press block 1352 to be inserted into the shell feeding conveyor belt 132 to press the next capacitor shell, if one side surface of the current capacitor shell does not have the limiting rib 011, the upper end of the detecting rod 1335 does not leave the detecting rod sensor 1336, the direction of the capacitor shell is the required direction at this moment, the shell direction turning device 134 does not need to act, after the detecting material stop block 1362 exits, the capacitor shell is conveyed to the positioning groove 1231 of the assembly tray 123 by the shell feeding conveyor belt 132, if one side surface of the current capacitor shell is provided with the limiting rib, the lower end of the detecting rod 1335 is pushed open by the limiting rib at this moment, make the upper end of detecting pole 1335 leave detecting pole inductor 1336, detecting pole inductor 1336 can produce rotation signal, upset fender material this moment drives cylinder 1371 and drives upset fender material 1372 and insert in casing material loading conveyer belt 132, it withdraws from to detect fender material 1362, upset driving motor 1342 can drive upset head 1343 upset 180 degrees, thereby will be through the electric capacity casing upset direction in upset head 1343's the casing upset groove, wait until upset fender material 1372 withdraws from the back, electric capacity casing is carried to the constant head tank 1231 of equipment dish 123 by casing material loading conveyer belt 132.

The capacitor shell feeding mechanism 13 can automatically identify the direction of the capacitor shell during feeding, can turn over the capacitor shell with wrong direction, is high in working efficiency, time-saving, labor-saving, stable and reliable in operation, reduces production cost, and can realize automatic feeding of the capacitor shell.

As shown in fig. 26, each of the primary glue injection mechanism 14 and the secondary glue injection mechanism 17 may include a glue gun support 141, a glue injection gun 142, a glue supply barrel 143, and a glue barrel support 144, wherein the glue injection gun 142 is mounted on the panel of the rack 1 through the glue gun support 141, the glue supply barrel 143 is mounted on the glue gun support 141 through the glue barrel support 144, and the glue supply barrel 143 is connected to a glue inlet of the glue injection gun 142 through a pipe.

As shown in fig. 24, the biscuit pressing mechanism 18 may include a biscuit pressing head 181 and a pressing head lifting driving device 182, and the pressing head lifting driving device 182 is connected with the biscuit pressing head 181 and drives it to move up and down. The swaging head lifting driving device 182 may include a swaging head lifting driving rod 1821, a swaging head lifting connecting rod 1822, a swaging head lifting oscillating rod 1823, and a swaging head lifting cam installed on the main shaft 19, and the swaging head lifting cam may drive the element swaging head 181 to move downward through the swaging head lifting driving rod 1821, the swaging head lifting connecting rod 1822, and the swaging head lifting oscillating rod 1823 connected in sequence, so as to press-fit the capacitor element to the inner bottom end of the capacitor case. Of course, in other embodiments, the prime material pressing head 181 may be driven by an air cylinder.

As shown in fig. 24, the assembly tray discharging and setting mechanism 15 may include a discharging and setting hook 151 and a setting hook transverse transmission assembly 152, the discharging and setting hook 151 is connected to the other end of the input shaft of the assembly tray divider 121 through the setting hook transverse transmission assembly 152, the assembly tray divider 121 drives the discharging and setting hook 151 to move transversely, and the discharging and setting hook 151 is located at the discharging station of the assembly tray transporting mechanism 12. Wherein, dial material hook sideslip transmission subassembly 152 can include dial material hook connection slide rail 1521, slider 1522, dial material hook swing arm 1523 and dial material hook drive cam 1524, dial material hook connection slide rail 1521 passes through slider 1522 sliding connection in the side of equipment dish decollator 121, ejection of compact dial material hook 151 is connected in the one end of dialling material hook connection slide rail 1521, the other end of dialling material hook connection slide rail 1521 is connected with the dial material hook swing arm 1523 who articulates at equipment dish decollator 121 side, dial material hook drive cam 1524 installs on the input shaft of equipment dish decollator 121 and can drive dial material hook swing arm 1523, thereby drive dial material hook connection slide rail 1521 and ejection of compact dial material hook 151 round trip movement in the ejection of compact station department of equipment dish rotation mechanism 12, dial out the electric capacity. Of course, in other embodiments, the discharging and material-stirring hook 151 can be driven by an air cylinder.

As shown in fig. 28 and 29, the capacitor collecting mechanism 16 may include a capacitor collecting conveyor belt 161, a conveyor belt discharging block 162, a discharging block driving device 163, and a discharging track plate 164, the device comprises a discharge push plate 165, a push plate driving device 166, a finished product material baffle 167, a material baffle lifting device 168 and a finished product receiving tray 169, wherein the capacitor receiving conveyor belt 161 is butted with a discharge station of the assembly tray transport mechanism 12, the conveyor belt discharge block 162 is positioned at the discharge end of the capacitor receiving conveyor belt 161, the discharge block driving device 163 is connected with the conveyor belt discharge block 162, the discharge rail plate 164 is butted with the discharge port of the capacitor receiving conveyor belt 161, the push plate driving device 166 is positioned at one side of the discharge rail plate 164, the finished product receiving tray 169 is positioned at the other side of the discharge rail plate 164, the push plate driving device 166 is connected with the discharge push plate 165, the finished product material baffle 167 is positioned between the discharge rail plate 164 and the finished product receiving tray 169, and the material baffle lifting device 168 is installed at the bottom of the finished product receiving tray 169 and is connected with the finished product material baffle 167. In this embodiment, the discharging block driving device 163, the pushing plate driving device 166 and the striker plate lifting device 168 may be configured as cylinders.

The working principle of the capacitor collecting mechanism 16 is as follows: after the assembly disc discharging and material shifting mechanism 15 shifts the capacitors into the capacitor receiving conveyor belt 161, the discharging block driving device 163 can push the capacitors to the discharging track plate 164 through the conveyor belt discharging block 162, the capacitors are blocked by the finished product baffle plate 167 and then are arranged in a row, and when the baffle plate lifting device 168 drives the finished product baffle plate 167 to descend, the push plate driving device 166 can push the whole row of capacitors into the finished product receiving disc 169 through the discharging push plate 165.

Preferably, as shown in fig. 30, each mechanism of the RC internal parallel capacitor of this embodiment can be driven by the main motor 20, and the main motor 20 can be in transmission connection with the main shaft 19 through a chain and sprocket assembly, so that the main motor 20 can drive all the cams on the main shaft 19 and the cams on other rotating shafts in transmission connection with the main shaft 19 to rotate.

To sum up, the utility model discloses a rationally distributed, can realize parallelly connected with electric capacity prime and resistance weld automatically, pack the inside of electric capacity casing with electric capacity prime and resistance dress shell and encapsulation simultaneously after pin welding accomplishes again, the utility model discloses a production efficiency is high, labour saving and time saving, and the operation is reliable and stable, has reduced manufacturing cost, can improve the production quality and the qualification rate of product, can realize electric capacity prime's automatic feeding, energized, resistance tangent line curved foot material loading, resistance weld, pin welding, dress shell, injecting glue and receive a series of automation mechanized operations such as material, can satisfy the large-scale production of enterprise.

The above embodiments are preferred embodiments of the present invention, but the embodiments of the present invention are not limited to the above embodiments, and any other changes, modifications, substitutions, combinations, and simplifications which do not depart from the spirit and principle of the present invention should be equivalent replacement modes, and all are included in the scope of the present invention.

Claims (10)

1. The utility model provides an automatic kludge of inside parallel condenser of RC which characterized in that: the device comprises a rack (1), wherein a capacitor element feeding mechanism (2) used for providing a capacitor element and conveying the capacitor element to a rotating disc type element energizing and distributing mechanism (3), a rotating disc type element energizing and distributing mechanism (3) used for energizing the capacitor element and distributing and conveying the capacitor element to an element disc clamping and operating mechanism (4), an element disc clamping and operating mechanism (4) used for clamping the capacitor element to realize station conversion on a vertical surface, an element position correcting mechanism (5) used for carrying out position correction on the capacitor element clamped by the element disc clamping and operating mechanism (4), a resistor tangent bending pin feeding mechanism (6) used for cutting a resistor out of a resistor material belt and feeding two bent welding pins of the resistor after the resistor is bent, a resistor welding mechanism (7) used for welding the two bent welding pins of the resistor on two side surfaces of the capacitor element positioned at a resistor welding station are arranged on the rack (1), The device comprises a pin cutting and feeding mechanism (8) for cutting a pin wire into pins and conveying the pins to two side surfaces of a capacitor element positioned at a pin welding station, a pin welding mechanism (9) for welding the pins to the side surfaces of the capacitor element, a material shifting and plugging mechanism (11) for plugging the capacitor element clamped and welded on the element disc clamping and transporting mechanism (4) into a capacitor shell positioned on an assembly disc transporting mechanism (12), an assembly disc transporting mechanism (12) for carrying the capacitor shell to perform station conversion on a horizontal plane, a capacitor shell feeding mechanism (13) for providing the capacitor shell and conveying the capacitor shell to the assembly disc transporting mechanism (12), a primary glue injection mechanism (14) for injecting glue into an empty capacitor shell, an element glue injecting mechanism (18) for pressing the capacitor element in the capacitor shell in place, a secondary glue injection mechanism (17) for encapsulating the capacitor element and a resistor in the capacitor shell, The device comprises an assembly disc discharging and stirring mechanism (15) for stirring out the capacitors assembled on an assembly disc running mechanism (12) to a capacitor receiving mechanism (16), and the capacitor receiving mechanism (16) for discharging and collecting the capacitors, wherein the discharging end of the capacitor element feeding mechanism (2) is positioned at the feeding station of a rotating disc type element energizing and distributing mechanism (3), the rotating disc type element energizing and distributing mechanism (3), an element position correcting mechanism (5), a resistance tangent bent pin feeding mechanism (6), a pin cutting and feeding mechanism (8) and a material moving plug shell mechanism (11) are sequentially arranged at the periphery of the element disc clamping and conveying mechanism (4) along the rotating and feeding direction of the element disc clamping and conveying mechanism (4), a resistance welding mechanism (7) is positioned above the resistance tangent bent pin feeding mechanism (6), and pin welding mechanisms (9) are positioned at two sides of the discharging end of the pin cutting and feeding mechanism (8), capacitor case feeding mechanism (13), a injecting glue mechanism (14), move material stopper shell mechanism (11), plain son swager constructs (18), secondary injecting glue mechanism (17) and capacitor receiving agencies (16) and arranges in proper order in the periphery of equipment dish transport mechanism (12) along the rotatory pay-off direction of equipment dish transport mechanism (12), the ejection of compact of equipment dish is dialled material mechanism (15) and is located the feed inlet of capacitor receiving agencies (16).

2. The automatic assembling machine for RC internal parallel capacitors according to claim 1, comprising: the resistance tangent bent pin feeding mechanism (6) comprises a first side plate (61), a second side plate (62), a first feeding gear (63), a first gear shaft (64), a second feeding gear (65), a second gear shaft (66), a feeding gear driving device (67), a resistance tangent bent pin cutter group (68), a tangent bent pin cutter driving device (69), a resistance feeding head seat (610), a resistance feeding clamp (611), a resistance feeding clamp lifting driving device (612) and a resistance feeding clamp opening and clamping driving device (613), wherein the first feeding gear (63) is provided with two parts and is installed between the first side plate (61) and the second side plate (62) through the first gear shaft (64), the second feeding gear (65) is provided with two parts and is installed between the first side plate (61) and the second side plate (62) through the second gear shaft (66), and the feeding gear driving device (67) is in transmission connection with the second gear shaft (66), the second gear shaft (66) is synchronously linked with the first gear shaft (64), the resistance feeding head seat (610) is positioned between the first feeding gear (63) and the second feeding gear (65), the resistance feeding clamp (611) longitudinally penetrates through the resistance feeding head seat (610), the resistance feeding clamp (611) comprises a first resistance feeding clamp (6111) and a second resistance feeding clamp (6112) hinged with the first resistance feeding clamp (6111), the resistance feeding clamp lifting driving device (612) is connected with the first resistance feeding clamp (6111) and drives the first resistance feeding clamp to move up and down, the resistance feeding clamp opening driving device (613) is positioned on one side of the second resistance feeding clamp (6112) and can drive the second resistance feeding clamp (6112) to turn open, the resistance tangent line bending foot knife group (68) is installed on the resistance feeding head seat (610) and positioned on two sides of the resistance feeding clamp (611), the two resistance tangent line angle knife groups (68) respectively comprise a knife seat (681) and a foot knife (682), the knife seat (681) is fixed at the top of the resistance feeding head seat (610), the knife seat (681) is provided with a belt passing port (6811) for the side part of a resistance material belt to pass through, the foot knife (682) is positioned at the inner side of the knife seat (681), and the tangent line angle knife driving device (69) is in transmission connection with the foot knife (682) and drives the foot knife (682) to move up and down;

the resistance welding mechanism (7) comprises two resistance wire welders (71) and a resistance wire welder transverse moving driving device (72), the resistance wire welder transverse moving driving device (72) is in transmission connection with the corresponding resistance wire welders (71) respectively and drives the resistance wire welders to move transversely, and the resistance wire welders (71) are electrically connected with a resistance welding power source (74) through conducting wires.

3. The automatic assembling machine for RC internal parallel capacitors according to claim 1, comprising: the capacitor element feeding mechanism (2) comprises an element vibrating disc (21), an element feeding conveying belt (22), a feeding clamp supporting seat (23), a feeding clamp moving seat (24), an element feeding clamp (25), an element feeding clamp opening and clamping driving device (26) and an element feeding clamp transverse moving driving device (27), wherein a discharge hole of the element vibrating disc (21) is butted with a feeding end of the element feeding conveying belt (22), the feeding clamp supporting seat is positioned on one side of a discharge end of the element feeding conveying belt (22), the feeding clamp moving seat (24) is movably installed on a feeding clamp guide pillar (28) arranged at the upper end of the feeding clamp supporting seat (23), a first clamp (251) of the element feeding clamp (25) is fixed on the feeding clamp moving seat (24), a first clamp (251) of the element feeding clamp (25) is provided with a strip gap, and a second clamp (252) of the element feeding clamp (25) is rotatably installed on the feeding clamp moving seat (24), the biscuit feeding clip opening driving device (26) can press down the tail end of a second clip (252) of the biscuit feeding clip so as to open the biscuit feeding clip (25), the biscuit feeding clip transverse moving driving device (27) is in transmission connection with the feeding clip moving seat (24) to drive the biscuit feeding clip to transversely move, and the transverse moving direction of the biscuit feeding clip (25) is perpendicular to the feeding direction of the biscuit feeding conveying belt (22).

4. The automatic assembling machine for RC internal parallel capacitors according to claim 1, comprising: the turntable type element energizing and separating mechanism (3) comprises an energizing divider (31), an energizing disc (32), a connecting flange (33), an energizing divider driving device (34), a V-shaped opening and clamping deflector rod (35), an opening and clamping deflector rod driving device (36), an electrode lifting table (37), a plurality of electrode contacts (39) and a plurality of energizing clamps (38), an output part of the energizing divider (31) is connected with the energizing disc (32) through the connecting flange (33) and drives the energizing disc to rotate, the energizing divider driving device (34) is in transmission connection with an input shaft of the energizing divider (31), the energizing clamps (38) are uniformly arranged on the top edge of the energizing disc (32), and the energizing clamps (38) comprise cathode clamp handles (381), cathode clamp heads (382), anode clamp handles (383), anode clamp heads (384) and energizing clamp springs (385), the cathode clamp handle (381) and the anode clamp handle (383) are respectively installed on an energizing disc (32) through energizing clamp rotating shafts (386), the opposite side surfaces of the cathode clamp handle (381) and the anode clamp handle (383) are respectively provided with mutually-meshed driving teeth (387), the cathode clamp head (382) is installed at the head end of the cathode clamp handle (381), the anode clamp head (384) is installed at the head end of the anode clamp handle (383), the cathode clamp head (382) and the anode clamp head (384) are respectively connected with electric wires (30), the tail end of each electric wire (30) is provided with a conductive contact pin (310) penetrating out of the bottom of the energizing disc (32), the energizing clamp spring (385) is installed between the cathode clamp handle (381) and the tail end of the anode clamp handle (383), the lower end of the energizing clamp rotating shaft (386) of the cathode clamp handle (381) or the anode clamp handle (383) penetrates through the bottom of the energizing disc (32) and then is connected with one end of the energizing shifting block (311), the bottom of the other end of the opening clamping shifting block (311) is provided with a shifting block bearing (312), the opening clamping shifting rod (35) is positioned below the enabling disc (32) and is connected with an opening clamping shifting rod driving device (36), the opening clamping shifting rod driving device (36) can drive the opening clamping shifting rod (35) to swing inside and outside to shift the shifting block bearing (312) of the enabling clamp (38) positioned at the feeding station and the discharging station, so that the enabling clamp (38) at the two stations is opened, the electrode lifting table (37) is positioned below the enabling disc (32), the electrode contact (39) is installed at the top of the electrode lifting table (37), and the electrode lifting table (37) can drive the electrode contact (39) to move upwards to be in contact with the conductive contact pins (310) corresponding to the cathode chuck (382) and the anode chuck (384).

5. The automatic assembling machine for RC internal parallel capacitors according to claim 1, comprising: the plain disc clamp material running mechanism (4) comprises a plain disc divider (41), a plain disc (42), plain clips (43), a plain clip open clip cam (44), a cam shaft (45), a plain disc divider driving device and a cam swing driving device (46), wherein the plain disc (42) is arranged at the output part of the plain disc divider (41) and is driven to rotate by the plain disc divider (41), the plain clips (43) are uniformly arranged on the plain disc (42), the plain clip open clip cam (44) is arranged on the plain disc divider (41) through the cam shaft (45) and is positioned in the middle of all the plain clips (43), the plain disc divider driving device is connected with the input shaft of the plain disc divider (41), and the cam swing driving device (46) is connected with one end of the cam shaft (45) penetrating through the central hole of the plain disc divider (41), the cam swing driving device (46) can drive the plain clip opening cam (44) to swing back and forth, so that the clips of the plain clips (43) positioned at the feeding station and the discharging station are pushed to be opened;

the element position correcting mechanism (5) comprises a front correcting cylinder (51), a rear correcting cylinder (52) and a bottom correcting cylinder (53), the front correcting cylinder (51), the rear correcting cylinder (52) and the bottom correcting cylinder (53) are respectively installed on a correcting support (55), and correcting push heads (54) are respectively arranged on output shafts of the front correcting cylinder (51), the rear correcting cylinder (52) and the bottom correcting cylinder (53).

6. The automatic assembling machine for RC internal parallel capacitors according to claim 1, comprising: the pin cutting and feeding mechanism (8) comprises a wire feeding straightening wheel set (81), a wire feeding power device (82), a pin cutter set (83) and a cutter opening and closing driving device (84), the wire feeding straightening wheel set (81), the wire feeding power device (82) and the pin cutter set (83) are sequentially arranged in a wire feeding direction, the wire feeding power device (82) comprises a wire feeding seat (821), a wire feeding motor (822) and a pair of wire feeding gears (823) installed on the wire feeding seat (821), the wire feeding motor (822) drives the wire feeding gears (823) to rotate to feed wires, and the cutter opening and closing driving device (84) is in transmission connection with the pin cutter set (83) and drives the pin cutter set (83) to be opened and closed;

the pin welding mechanism (9) comprises a pin feeding clamp (91), a pin wire welder (92) and a pin wire welder transverse moving driving device (93), the pin wire welder (92) and the pin feeding clamp (91) are respectively installed on the pin wire welder transverse moving driving device (93), and the pin wire welder (92) is electrically connected with a pin welding power supply (94) through a wire.

7. The automatic assembling machine for RC internal parallel capacitors according to claim 1, comprising: electric capacity casing feeding mechanism (13) is including casing vibration dish (131), casing material loading conveyer belt (132), casing direction detection device (133), casing direction turning device (134), pressure shell feed divider (135), casing detection dam device (136) and casing upset dam device (137), the discharge gate of casing vibration dish (131) docks the feed end of casing material loading conveyer belt (132), the discharge end butt joint equipment dish transport mechanism (12) of casing material loading conveyer belt (132), casing direction detection device (133) and casing direction turning device (134) set gradually along the pay-off direction of casing material loading conveyer belt (132), pressure shell feed divider (135), casing detection dam device (136) and casing upset dam device (137) set gradually along the pay-off direction of casing material loading conveyer belt (132), casing direction detection device (133) are located and press shell feed divider (135) and casing detection dam device (137) 136) The shell direction turning device (134) is located between the shell detection material blocking device (136) and the shell turning material blocking device (137), and the turning head of the shell direction turning device (134) is located on the shell feeding conveying belt (132).

8. The automatic assembling machine for RC internal parallel capacitors according to claim 1, comprising: the material moving plug shell mechanism (11) comprises a plug shell clamp support (111), a plug shell clamp transverse moving driving device (112), a plug shell clamp lifting driving device (113) and a plug shell clamp air cylinder (114), wherein the plug shell clamp transverse moving driving device (112) is installed on the plug shell clamp support (111), the plug shell clamp lifting driving device (113) is installed on the plug shell clamp transverse moving driving device (112), and the plug shell clamp air cylinder (114) is installed on the plug shell clamp lifting driving device (113);

the assembling disc running mechanism (12) comprises an assembling disc divider (121), an assembling disc divider driving device (122), an assembling disc (123) and an outer retainer ring support (124), the outer retainer ring support (124) is installed at the top of the assembling disc divider (121), an output part of the assembling disc divider (121) is connected with the assembling disc (123) and drives the assembling disc (123) to rotate, the assembling disc (123) is located inside the outer retainer ring support (124), a plurality of positioning grooves (1231) are formed in the periphery of the assembling disc (123), and the assembling disc divider driving device (122) is connected with one end of an input shaft of the assembling disc divider (121);

the assembly disc discharging and stirring mechanism (15) comprises a discharging stirring hook (151) and a stirring hook transverse moving transmission assembly (152), the discharging stirring hook (151) is connected with the other end of an input shaft of the assembly disc divider (121) through the stirring hook transverse moving transmission assembly (152), the assembly disc divider (121) drives the discharging stirring hook (151) to transversely move, and the discharging stirring hook (151) is located at a discharging station of the assembly disc conveying mechanism (12).

9. The automatic assembling machine for RC internal parallel capacitors according to claim 1, comprising: the primary glue injection mechanism (14) and the secondary glue injection mechanism (17) respectively comprise a glue gun bracket (141), a glue injection gun (142), a glue supply barrel (143) and a glue barrel bracket (144), the glue injection gun (142) is arranged on a panel of the rack (1) through the glue gun bracket (141), the glue supply barrel (143) is arranged on the glue gun bracket (141) through the glue barrel bracket (144), and the glue supply barrel (143) is connected with a glue inlet of the glue injection gun (142) through a pipeline;

the biscuit pressing mechanism (18) comprises a biscuit pressing head (181) and a pressing head lifting driving device (182), and the pressing head lifting driving device (182) is connected with the biscuit pressing head (181) and drives the biscuit pressing head to move up and down.

10. The automatic assembling machine for RC internal parallel capacitors according to claim 1, comprising: the capacitor receiving mechanism (16) comprises a capacitor receiving conveying belt (161), a conveying belt discharging block (162), a discharging block driving device (163), a discharging track plate (164), a discharging push plate (165), a push plate driving device (166), a finished product baffle plate (167), a baffle plate lifting device (168) and a finished product receiving disc (169), the capacitor receiving conveying belt (161) is in butt joint with a discharging station of the assembling disc conveying mechanism (12), the conveying belt discharging block (162) is located at a discharging end of the capacitor receiving conveying belt (161), the discharging block driving device (163) is connected with the conveying belt discharging block (162), the discharging track plate (164) is in butt joint with a discharging port of the capacitor receiving conveying belt (161), the push plate driving device (166) is located on one side of the discharging track plate (164), and the finished product receiving disc (169) is located on the other side of the discharging track plate (164), the push plate driving device (166) is connected with the discharging push plate (165), the finished product baffle plate (167) is located between the discharging track plate (164) and the finished product receiving disc (169), and the baffle plate lifting device (168) is installed at the bottom of the finished product receiving disc (169) and is connected with the finished product baffle plate (167).

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