CN214305906U

CN214305906U - Thermal pipeline breakage inspection equipment

Info

Publication number: CN214305906U
Application number: CN202022585250.XU
Authority: CN
Inventors: 宋坤; 程爽; 徐智坤; 王春亮
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-11-10
Filing date: 2020-11-10
Publication date: 2021-09-28
Anticipated expiration: 2030-11-10

Abstract

The utility model relates to the technical field of pipeline detection equipment, and discloses a thermal pipeline breakage inspection equipment, which comprises a rotary shell and a climbing rod component, wherein a searchlight is fixedly arranged at the front top of the rotary shell, a camera is fixedly arranged at the front bottom of the rotary shell, a rotating shaft is fixedly arranged at the top of the rotary shell, a user can directly put the whole equipment into a pipeline through the climbing rod component, the purpose of detecting the pipeline by controlling the detection equipment to move through a long rod by manpower in the traditional thermal pipeline detection work is eliminated, an electric telescopic rod in the equipment can be used for adapting to the thermal pipelines with different diameters, the rotating shaft can also rotate the camera in the pipeline so as to achieve the purpose that the user observes the pipeline condition from various angles, and when a suspected pipeline breakage opening is met, the electric telescopic rod can be adjusted to extend through electric signals again, finally, the electric wheel is fixed, thereby achieving the effect of convenient fixed-point observation for users.

Description

Thermal pipeline breakage inspection equipment

Technical Field

The utility model relates to a pipeline detection equipment technical field specifically is a heating power pipeline check out test set that breaks.

Background

The in-pipeline detection means that the pipe conveying medium is utilized to drive the detector to run in the pipeline, the damage conditions such as deformation and corrosion of the pipeline are detected and recorded in real time, and the operation of accurate positioning is realized.

Traditional pipeline detection equipment is examining time measuring, it detects to need the manpower to put into the pipeline through stock or the fixed detecting instrument of lifting rope, often need the manpower to control, make equipment collision pipe wall lead to equipment to damage or detect the unstability when leading to control insecure easily on the one hand, work efficiency and labour and cost have been reduced, so we have provided a thermal power pipeline check out test set that breaks, this kind of equipment can drive equipment through the rotatory automation of equipment gyro wheel and detect, the manpower has been saved and can make the detection more stable.

SUMMERY OF THE UTILITY MODEL

For realizing the above-mentioned use manpower sparingly, detect more stable purpose, the utility model provides a following technical scheme: the utility model provides a heating power pipeline check out test set that breaks, includes rotatory shell and climbs the pole subassembly, the positive top fixed mounting of rotatory shell has the searchlight, the positive bottom fixed mounting of rotatory shell has the camera, the top fixed mounting of rotatory shell has the pivot, the outer wall swing joint of pivot has the support shell, the inner wall fixed mounting who supports the shell has driving motor.

As optimizing, the pole-climbing subassembly includes electric telescopic handle and pneumatic component, electric telescopic handle's left side outer wall swing joint has the supporting disk, the left side outer wall of supporting disk openly has the stopper, two with the equal fixed mounting in the back the relative one side swing joint in left side of stopper has electronic round, the inner wall swing joint of electronic round has the gag lever post, the outer wall fixed mounting of electronic round has the sucking disc, spacing hole has been seted up to the inner wall of electronic round.

As an optimization, the pneumatic component comprises an air bag, an air outlet pipe is fixedly mounted on the inner wall of the bottom of the air bag, supporting blocks are fixedly mounted on the left side and the right side of the bottom of the air bag, air conveying pipes are fixedly mounted on the inner walls of the left side and the right side of the air outlet pipe, and air pressure rods are fixedly mounted on the outer wall of the bottom of each air conveying pipe.

Preferably, the output shaft of the driving motor is fixedly connected with the top of the rotating shaft, each rotating shaft, the supporting shell and the driving motor form a group of rotating shafts, the supporting shell and the driving motor are two groups in total, and one opposite side of each rotating shaft in each group is fixedly connected with one opposite side of the rotating shell, so that the driving motor can drive the rotating shafts to rotate and further drive the rotating shell to rotate after being started.

As the optimization, the left and right sides outer wall of gag lever post and the inner wall fixed connection of two stoppers, every four pole-climbing subassemblies constitute a set of, and total two sets of, the pole-climbing subassembly of every group is close to in every group one side of pivot support shell outer wall fixed connection in with every group respectively for electronic round can normal rotation and a plurality of pole-climbing subassemblies can make whole equipment more stable in the pipeline.

As the optimization, the top of gasbag and electric telescopic handle's bottom swing joint, the relative one side of two gas-supply pipes runs through two supporting shoes respectively and extends to the inner wall of outlet duct, the bottom of two gas-supply pipes runs through the bottom of supporting disk and the top of two stopper and extends to the inner wall of two pneumatic rods, the inner wall fixed connection of electronic round one side is kept away from respectively with two stoppers to the back of the body one side of carrying on the back of the body of two pneumatic rods for can transmit the gas in the gasbag to the pneumatic rod after the gasbag is extruded.

As optimization, the quantity of spacing hole in every pole subassembly of climbing is twelve, and the quantity of sucking disc is fifteen, and every uses the circular of electronic round as axle evenly distributed, and the atmospheric pressure pole can in time insert spacing downthehole fixed when a plurality of spacing holes ensure that electronic round is rotatory again, and a plurality of sucking discs can increase the intraductal frictional force of electronic round.

The utility model has the advantages that: can make the user directly put into the pipeline with whole equipment through climbing the pole subassembly in, thereby it removes the purpose of detection pipeline to need the manpower to pass through stock control check out test set to have broken away from the tradition to the heating power pipeline detection work, electric telescopic handle in this equipment can play the heating power pipeline that adapts to different diameters, the pivot also can rotate the camera in the pipeline and reach the purpose that the user observed the pipeline condition from each angle, when meetting suspected pipeline breach, can adjust electric telescopic handle through the signal of telecommunication again and extend, finally extrude the atmospheric pressure pole and make it stretch after receiving the air pressure and extend to the spacing downthehole messenger's that electric wheel seted up electric wheel from the activity becomes fixed, finally make electric wheel fixed, thereby reach the effect that the person of facilitating the use fixed point observed.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a sectional view of the supporting shell structure of the present invention;

FIG. 3 is a schematic view of the climbing rod assembly of the present invention;

fig. 4 is a partial top cross-sectional view of the climbing rod assembly of the present invention;

fig. 5 is an enlarged view of a structure shown in fig. 4 according to the present invention.

In the figure: 1. rotating the housing; 2. a searchlight; 3. a camera; 4. a rotating shaft; 5. a support housing; 50. a climbing pole assembly; 51. an electric telescopic rod; 52. a support disc; 520. a pneumatic assembly; 521. an air bag; 522. an air outlet pipe; 523. a support block; 524. a gas delivery pipe; 525. a pneumatic rod; 53. a limiting block; 54. an electric wheel; 55. a limiting rod; 56. a suction cup; 57. a limiting hole; 6. a drive motor;

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-2, a thermal pipeline breakage inspection apparatus includes a rotating shell 1 and a climbing rod assembly 50, a searchlight 2 is fixedly installed at the top of the front of the rotating shell 1, a camera 3 is fixedly installed at the bottom of the front of the rotating shell 1, a rotating shaft 4 is fixedly installed at the top of the rotating shell 1, a supporting shell 5 is movably connected to the outer wall of the rotating shaft 4, and a driving motor 6 is fixedly installed on the inner wall of the supporting shell 5.

Please refer to fig. 3, the climbing rod assembly 50 includes an electric telescopic rod 51 and a pneumatic assembly 520, a left outer wall of the electric telescopic rod 51 is movably connected with a supporting disk 52, a front surface and a back surface of a left outer wall of the supporting disk 52 are fixedly provided with a limiting block 53, one side of the left side of the two limiting blocks 53 is movably connected with an electric wheel 54, an inner wall of the electric wheel 54 is movably connected with a limiting rod 55, an outer wall of the electric wheel 54 is fixedly provided with a suction cup 56, and an inner wall of the electric wheel 54 is provided with a limiting hole 57.

Referring to fig. 5, the pneumatic assembly 520 includes an air bag 521, an air outlet pipe 522 is fixedly installed on the inner wall of the bottom of the air bag 521, supporting blocks 523 are fixedly installed on the left and right sides of the bottom of the air bag 521, air pipes 524 are fixedly installed on the inner walls of the left and right sides of the air outlet pipe 522, and air pressure rods 525 are fixedly installed on the outer walls of the bottoms of the two air pipes 524.

Referring to fig. 2, the output shaft of the driving motor 6 is fixedly connected to the top of the rotating shaft 4, and each rotating shaft 4, the supporting shell 5 and the driving motor 6 form one group, two groups in total, and one opposite side of the rotating shaft 4 in each group is fixedly connected to the opposite side of the rotating shell 1, respectively, so that when the driving motor 6 is started, the rotating shaft 4 can be driven to rotate, and then the rotating shell 1 is driven to rotate.

Referring to fig. 1 and fig. 3-4, the outer walls of the left and right sides of the limiting rod 55 are fixedly connected with the inner walls of the two limiting blocks 53, every four climbing rod assemblies 50 form one group, and there are two groups, and one side of the electric telescopic rod 51 in each group of climbing rod assemblies 50, which is close to the rotating shaft 4 in each group, is fixedly connected with the outer wall of the supporting shell 5 in each group, so that the electric wheel 54 can normally rotate and the whole equipment can be more stable in the pipeline by the plurality of climbing rod assemblies 50.

Referring to fig. 5, the top of the air bag 521 is movably connected to the bottom of the electric telescopic rod 51, opposite sides of the two air pipes 524 respectively penetrate through the two support blocks 523 and extend to the inner wall of the air outlet pipe 522, bottoms of the two air pipes 524 penetrate through the bottoms of the support plate 52 and the tops of the two limit blocks 53 and extend to the inner walls of the two air pressure rods 525, and opposite sides of the two air pressure rods 525 are respectively fixedly connected to the inner walls of the two limit blocks 53 far away from the electric wheel 54, so that the air in the air bag 521 can be transmitted to the air pressure rods 525 after the air bag 521 is squeezed.

Referring to fig. 3, the number of the limiting holes 57 in each climbing rod assembly 50 is twelve, the number of the suction cups 56 is fifteen, each of the suction cups is uniformly distributed around the circular shape of the electric wheel 54, the plurality of limiting holes 57 ensure that the pneumatic rods 525 can be inserted into the limiting holes 57 for fixing in time when the electric wheel 54 rotates again, and the plurality of suction cups 56 can increase the friction force of the electric wheel 54 in the tube.

When the device is used, please refer to fig. 1-5, a user can adjust the electric telescopic rod 51 to adapt to thermal power pipelines of different diameters, after the device is adjusted to be matched with a thermal power pipeline to be detected, the user can put the whole device into the thermal power pipeline, at this time, the electric wheels 54 in the plurality of climbing rod assemblies 50 are controlled to start rotating, the whole device can be driven to move downwards along with the rotation of the electric wheels 54, at this time, the searchlight 2 and the camera 3 are turned on to operate, the camera 3 can transmit image pictures in the pipeline, the user can observe the whole pipeline and analyze defects through the pictures shot by the camera 3, so as to judge whether the pipeline is broken or not, after the user starts the driving motor 6 to operate, the output shaft of the driving motor 6 can drive the two rotating shafts 4 to rotate, so that the rotating shell 1 drives the searchlight 2 and the camera 3 to rotate, and the user can observe the pipeline condition from various angles, when a suspected pipeline crack occurs, the electric telescopic rod 51 can be adjusted to extend through the electric signal again, after the electric telescopic rod 51 extends, the electric telescopic rod 51 can extrude the air bag 521 in the supporting disk 52, after the air bag 521 is extruded, the air is transmitted out through the two air transmission pipes 524 and is communicated to the two air pressure rods 525, and finally the air pressure rods 525 are extruded to enable the air pressure rods 525 to extend after receiving air pressure and extend into the limiting holes 57 formed in the electric wheels 54, so that the electric wheels 54 are changed from moving to fixing, and finally the electric wheels 54 are fixed, thereby achieving the effect of facilitating fixed-point observation of a user.

To sum up, a user can adjust the electric telescopic rod 51 to adapt to thermal power pipelines of different diameters, when the adjustment is matched with a thermal power pipeline to be detected, the user can put the whole device into the thermal power pipeline, at this time, the electric wheels 54 in the plurality of climbing rod assemblies 50 are controlled to start rotating, the whole device can be driven to move downwards along with the rotation of the electric wheels 54, at this time, the searchlight 2 and the camera 3 are turned on to operate, the camera 3 can transmit image pictures in the pipeline, the user can observe and analyze defects of the whole pipeline through the pictures shot by the camera 3, so as to judge whether the pipeline is broken or not, when the user starts the driving motor 6 to operate, the output shaft of the driving motor 6 can drive the two rotating shafts 4 to rotate, so that the rotating shell 1 can drive the searchlight 2 and the camera 3 to rotate, and the user can observe the pipeline condition from various angles, when a suspected pipeline crack occurs, the electric telescopic rod 51 can be adjusted to extend through the electric signal again, after the electric telescopic rod 51 extends, the electric telescopic rod 51 can extrude the air bag 521 in the supporting disk 52, after the air bag 521 is extruded, the air is transmitted out through the two air transmission pipes 524 and is communicated to the two air pressure rods 525, and finally the air pressure rods 525 are extruded to enable the air pressure rods 525 to extend after receiving air pressure and extend into the limiting holes 57 formed in the electric wheels 54, so that the electric wheels 54 are changed from moving to fixing, and finally the electric wheels 54 are fixed, thereby achieving the effect of facilitating fixed-point observation of a user.

Above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the design of the present invention, equivalent replacement or change should be covered within the protection scope of the present invention.

Claims

1. A thermal pipe rupture inspection apparatus comprising a rotating shell (1) and a climbing rod assembly (50), characterized in that: the searchlight is fixedly installed at the front top of the rotary shell (1), the camera (3) is fixedly installed at the front bottom of the rotary shell (1), the rotating shaft (4) is fixedly installed at the top of the rotary shell (1), the supporting shell (5) is movably connected to the outer wall of the rotating shaft (4), and the driving motor (6) is fixedly installed on the inner wall of the supporting shell (5).

2. A thermal pipe rupture inspection apparatus as set forth in claim 1, wherein: climbing pole subassembly (50) includes electric telescopic handle (51) and pneumatic component (520), the left side outer wall swing joint of electric telescopic handle (51) has supporting disk (52), the equal fixed mounting in the left side outer wall front and the back of supporting disk (52) has stopper (53), two the relative one side swing joint in left side of stopper (53) has electronic round (54), the inner wall swing joint of electronic round (54) has gag lever post (55), the outer wall fixed mounting of electronic round (54) has sucking disc (56), spacing hole (57) have been seted up to the inner wall of electronic round (54).

3. A thermal pipe rupture inspection apparatus as set forth in claim 2, wherein: pneumatic component (520) include gasbag (521), the bottom inner wall fixed mounting of gasbag (521) has outlet duct (522), the equal fixed mounting in bottom left and right sides of gasbag (521) has supporting shoe (523), the equal fixed mounting in left and right sides inner wall of outlet duct (522) has gas-supply pipe (524), two the equal fixed mounting in bottom outer wall of gas-supply pipe (524) has atmospheric pressure pole (525).

4. A thermal pipe rupture inspection apparatus as set forth in claim 1, wherein: the output shaft of driving motor (6) and the top fixed connection of pivot (4), every pivot (4), support shell (5) and driving motor (6) constitute a set ofly, totally two sets ofly, the relative one side of pivot (4) in every group respectively with rotatory shell (1) one side fixed connection that backs on the back of the body.

5. A thermal pipe rupture inspection apparatus as set forth in claim 2, wherein: the left and right sides outer wall of gag lever post (55) and the inner wall fixed connection of two stopper (53), per four pole components of climbing (50) constitute a set of, and total two sets of, electric telescopic handle (51) are close to in every group pole components of climbing (50) one side of pivot (4) respectively with support shell (5) outer wall fixed connection in every group.

6. A thermal pipe rupture inspection apparatus as set forth in claim 3, wherein: the top of gasbag (521) and the bottom swing joint of electric telescopic handle (51), the relative one side of two gas-supply pipes (524) runs through two supporting shoes (523) respectively and extends to the inner wall of outlet duct (522), the bottom of two gas-supply pipes (524) runs through the bottom of supporting disk (52) and the top of two stopper (53) and extends to the inner wall of two atmospheric pressure poles (525), the inboard wall fixed connection of keeping away from electric wheel (54) one side with two stopper (53) is respectively kept away from to one side of carrying on the back of the body of two atmospheric pressure poles (525).

7. A thermal pipe rupture inspection apparatus as set forth in claim 5, wherein: the number of the limiting holes (57) in each climbing rod assembly (50) is twelve, the number of the suction cups (56) is fifteen, and the limiting holes are uniformly distributed by taking the circle of the electric wheels (54) as an axis.