CN214291577U - Automatic welding device for flange plate - Google Patents
Automatic welding device for flange plate Download PDFInfo
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- CN214291577U CN214291577U CN202120217254.4U CN202120217254U CN214291577U CN 214291577 U CN214291577 U CN 214291577U CN 202120217254 U CN202120217254 U CN 202120217254U CN 214291577 U CN214291577 U CN 214291577U
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- welding
- trimmer
- track
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- flange
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Abstract
The utility model discloses a ring flange automatic welder, including the track, fix first welding mechanism, portable the setting at the track one end at the second welding mechanism of the track other end and first supporting bench and the second brace table that set up between first welding mechanism and the second welding mechanism, first supporting bench is close to first welding mechanism, and can not fix and set up in track one end, and the second brace table is close to second welding mechanism, and can slide on the track. The utility model realizes the automatic welding processing technique of the flange plate and the pipe, reduces the labor intensity and improves the processing efficiency; the utility model can be suitable for the flange welding of pipes with different rough milling and length, so as to meet the requirement of flange welding of pipelines with different specifications; the utility model discloses only need an operative employee can accomplish, saved the manpower, guaranteed product quality, have good application effect.
Description
Technical Field
The utility model belongs to the pipeline processing equipment field relates to ring flange welding technique, especially relates to a ring flange automatic welder.
Background
In the production of steel pipes, some steel pipes need to be additionally provided with flange plates at two ends of the steel pipes, the two flange plates need to be kept relatively parallel, after angle and position adjustment is carried out, the flange plates and the steel pipes can be subjected to spot welding or welding, the general pipe industry uses manual operation, the flange plates are firstly installed at one ends of the steel pipes, then the flange plates are installed at the other ends of the steel pipes, the flange plates which are installed firstly are easy to be installed in the installation process at the other ends, dislocation or slippage of the flange plates is caused by the inclination of the steel pipes, secondary correction or secondary installation is caused, manpower is consumed, and therefore a device capable of installing the flange plates at two ends of the steel pipes simultaneously is needed, and the manpower is saved and the working procedure is simplified. Moreover, the processing of flange welding is influenced to a certain extent, and the pipeline connecting operation of people is influenced. And the worker transports the off-line straight welded steel pipe to the flange welding processing site, the processes of transportation, bundle breaking and the like are needed, then the flange butt joint is carried out through manual operation alignment welding, and the flange butt joint is carried out due to the fact that the length of the steel pipe in the flange butt joint is long, so that the risk of site operation is large, the transport difficulty is large, the operation difficulty degree is large, the labor intensity of the worker is large, and the flange butt joint production efficiency is seriously influenced. How to realize the automatic conveying of steel pipe, the automatic butt joint of flange, reduce the steel pipe and transport the work degree of difficulty, reduce operation workman's the operation degree of difficulty and intensity of labour and danger, improve the production efficiency of flange butt joint is the technical problem that needs to solve.
Disclosure of Invention
In view of this, the utility model aims at providing a simple structure, butt joint are accurate, ring flange automatic welder that intensity of labour is low.
In order to achieve the purpose, the technical scheme is as follows:
the automatic welding device for the flange plate comprises a rail, a first welding mechanism fixed at one end of the rail, a second welding mechanism movably arranged at the other end of the rail, and a first supporting table and a second supporting table which are arranged between the first welding mechanism and the second welding mechanism, wherein the first supporting table is close to the first welding mechanism and is fixedly arranged at one end of the rail, and the second supporting table is close to the second welding mechanism and can slide on the rail;
the first welding mechanism comprises a fixed operation platform and a first welding assembly fixed on the upper part of the fixed operation platform;
the second welding mechanism comprises a movable operation platform and a second welding assembly fixed on the upper part of the movable operation platform, wheels capable of sliding on the rail are mounted on the lower part of the movable operation platform, and the movable operation platform is driven to move on the rail through a first motor;
first welding subassembly and second welding subassembly structure are the same, and the symmetry sets up on the track.
As a further improvement of the present invention, the first welding assembly includes a guide rod vertically fixed on the movable working table, a sleeve is sleeved on the guide rod, a screw whose axis points to the axis of the sleeve is penetrated on the sleeve wall, a first guide rod is horizontally arranged on the outer wall of the sleeve, a first polished rod driver is arranged on the first guide rod, a first trimmer is installed on the upper portion of the first polished rod driver, a second trimmer is installed on the upper portion of the first trimmer, a first clip is installed on the upper portion of the second trimmer, a first welding head is clamped on the first clip, the first welding head is connected with the welding machine, and the first welding head is aligned with the welding seam outside the flange plate by adjusting each assembly;
the first welding assembly further comprises a second guide rail vertically fixed to the upper portion of the movable operation table, a second polished rod driver is installed on the second guide rail, a third trimmer is installed on the second polished rod driver, a fourth trimmer is installed on the third trimmer, a second clamp is installed on the fourth trimmer, a second welding head is clamped on the second clamp, the second welding head is connected with the welding machine, and the second welding head is aligned to the welding seam on the inner side of the flange plate through adjustment of the assemblies.
As a further improvement of the present invention, the first fine actuator has the same structure as the third fine actuator, and the second fine actuator has the same structure as the fourth fine actuator, the first fine actuator includes a first housing, a first screw rod is rotatably disposed in the first housing, a first screw sleeve is disposed on the first screw rod, one end of the first screw sleeve extends out of a first guide straight groove disposed on the first housing and is connected to the second fine actuator, the second fine actuator includes a second housing, a second screw rod is rotatably disposed on the second housing, a second screw sleeve is disposed on the second screw rod, one end of the second screw sleeve extends out of a second guide straight groove disposed on the second housing and is connected to the second clip, and in addition, a rotation knob is disposed at each of the first screw rod and the second screw rod;
in addition, the first screw rod is consistent with the first guide straight groove in direction, and the second screw rod is consistent with the second guide straight groove in direction.
As the utility model discloses further improvement, remove and install first spacing runner and the spacing runner of second on operation platform and the fixed operation platform, first spacing runner and the spacing runner of second be vertical axis.
As a further improvement of the present invention, the first supporting platform comprises a first supporting shell, two first rotating wheels with parallel axes are installed on the upper portion of the first supporting shell, an active wheel installed on the upper portion of the first supporting shell is arranged between the two first rotating wheels, the outer circumferential surface of the active wheel is respectively in close contact with the outer circumferential surfaces of the two first rotating wheels, and the active wheel is connected with a second motor installed in the first supporting shell;
and the second supporting platform comprises a second supporting shell, two second rotating wheels with axes arranged in parallel are installed on the upper part of the second supporting shell, and the two second rotating wheels and the two first rotating wheels are symmetrically arranged on the track.
As a further improvement, the first rotating wheel, the second rotating wheel and the outer circumference of the driving wheel are respectively provided with a rubber layer.
The utility model has the advantages that:
1. the utility model realizes the automatic welding processing technique of the flange plate and the pipe, reduces the labor intensity and improves the processing efficiency;
2. the utility model can be suitable for the flange welding of pipes with different rough milling and length, so as to meet the requirement of flange welding of pipelines with different specifications;
3. the utility model discloses only need an operative employee can accomplish, saved the manpower, guaranteed product quality, have good application effect.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification. In the drawings:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of a first welding mechanism of the present invention;
fig. 3 is a schematic structural view of the guide rod, the sleeve, the first guide rod, the first fine actuator and the second fine actuator of the present invention;
fig. 4 is a schematic structural diagram of a first trimmer and a second trimmer according to the present invention;
FIG. 5 is a schematic structural view of a first support table of the present invention;
fig. 6 is a schematic structural view of the second supporting platform of the present invention.
Detailed Description
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present invention will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.
In order to make the technical solutions better understood by those skilled in the art, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only partial embodiments of the present application, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
Please refer to fig. 1-6:
the automatic welding device for the flange plate comprises a track 1, a first welding mechanism 2 fixed at one end of the track 1, a second welding mechanism 3 movably arranged at the other end of the track 1, and a first supporting table 4 and a second supporting table 5 which are arranged between the first welding mechanism 2 and the second welding mechanism 3, wherein the first supporting table 4 is close to the first welding mechanism 2 and is fixedly arranged at one end of the track 1, the second supporting table 5 is close to the second welding mechanism 3, and can slide on the track 1 through wheels arranged at the bottom;
a first welding mechanism 2 including a fixed work table 21 and a first welding unit 22 fixed to an upper portion of the fixed work table 21;
the second welding mechanism 3 comprises a movable working platform 31 and a second welding assembly 32 fixed on the upper part of the movable working platform 31, wheels capable of sliding on the track 1 are installed on the lower part of the movable working platform 31, and the movable working platform 31 is driven by a first motor to move on the track 1;
the first welding assembly 22 and the second welding assembly 32 are identical in structure and are symmetrically arranged on the track 1.
The first welding assembly 22 comprises a guide rod 221 vertically fixed on the movable working table 21, a sleeve 222 penetrates through the guide rod 221, a screw 223 with an axis pointing to the axis of the sleeve 222 penetrates through the wall of the sleeve 222, a first guide rod 225 is horizontally arranged on the outer wall of the sleeve 222, a first polished rod driver 226 is arranged on the first guide rod 225, a first trimmer 6 is mounted on the upper portion of the first polished rod driver 226, a second trimmer 7 is mounted on the upper portion of the first trimmer 6, a first clamp 227 is mounted on the upper portion of the second trimmer 7, a first welding head 228 is clamped on the first clamp 227 and connected with a welding machine, and the first welding head 228 is aligned with the welding seam on the outer side of the flange plate by adjusting the assemblies;
the first welding assembly 22 further comprises a second guide rail 231 vertically fixed on the upper portion of the movable operation table 21, a second polished rod driver 232 is installed on the second guide rail 231, a third trimmer 8 is installed on the second polished rod driver 232, a fourth trimmer 9 is installed on the third trimmer 8, a second clamp 233 is installed on the fourth trimmer 9, a second welding head 234 is clamped on the second clamp 233, the second welding head 234 is connected with the welding machine, and the second welding head 234 is aligned to the welding seam on the inner side of the flange plate by adjusting the assemblies;
the first trimmer 6 and the third trimmer 8 are identical in structure, the second trimmer 7 and the fourth trimmer 9 are identical in structure, the first trimmer 6 comprises a first shell 61, a first screw 62 is rotatably arranged in the first shell 61, a first screw sleeve 63 is arranged on the first screw 62, one end of the first screw sleeve 63 extends out of a first guide straight groove 64 formed in the first shell 61 and is connected with the second trimmer 7, the second trimmer 7 comprises a second shell 71, a second screw 72 is rotatably arranged on the second shell 71, a second screw sleeve 73 is arranged on the second screw 72, one end of the second screw sleeve 73 extends out of a second guide straight groove 74 formed in the second shell 71 and is connected with a second clamp 233, and in addition, one ends of the first screw 62 and the second screw 72 are respectively provided with a turning knob a;
the first screw 62 and the first straight guide groove 64 are aligned, and the second screw 72 and the second straight guide groove 74 are aligned.
The movable operation platform 21 and the fixed operation platform 31 are provided with a first limit rotating wheel 211 and a second limit rotating wheel 313, the first limit rotating wheel 211 and the second limit rotating wheel 313 are vertical axes, and the bottoms of the outer side surfaces of the flange plates at the two ends of the pipe body are abutted on the first limit rotating wheel 211 and the second limit rotating wheel 313.
The first supporting platform 4 comprises a first supporting shell 41, two first rotating wheels 42 with axes arranged in parallel are mounted at the upper part of the first supporting shell 41, and the two first rotating wheels 42 and the two first rotating wheels 52 are symmetrically arranged on the track 1;
the second support table 5 comprises a second support shell 51, wherein two second rotating wheels 52 with parallel axes are mounted on the upper portion of the second support shell 51, a driving wheel 53 mounted on the upper portion of the first support shell 51 is arranged between the two second rotating wheels 52, the outer circumferential surfaces of the driving wheel 53 are respectively in close contact with the outer circumferential surfaces of the two second rotating wheels 52, and the driving wheel 53 is connected with a second motor 54 mounted in the second support shell 51; the first roller 42, the second roller 52 and the drive roller 53 are each provided with a rubber layer on their outer circumference.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. Ring flange automatic welder, including the track, its characterized in that: the welding device is characterized by also comprising a first welding mechanism fixed at one end of the track, a second welding mechanism movably arranged at the other end of the track, and a first supporting table and a second supporting table which are arranged between the first welding mechanism and the second welding mechanism, wherein the first supporting table is close to the first welding mechanism and is fixedly arranged at one end of the track, and the second supporting table is close to the second welding mechanism and can slide on the track;
the first welding mechanism comprises a fixed operation platform and a first welding assembly fixed on the upper part of the fixed operation platform;
the second welding mechanism comprises a movable operation platform and a second welding assembly fixed on the upper part of the movable operation platform, wheels capable of sliding on the rail are mounted on the lower part of the movable operation platform, and the movable operation platform is driven to move on the rail through a first motor;
first welding subassembly and second welding subassembly structure are the same, and the symmetry sets up on the track.
2. The automatic flange welding device according to claim 1, wherein: the first welding assembly comprises a guide rod vertically fixed on the movable operation table, a sleeve is sleeved on the guide rod in a penetrating manner, a screw with an axis pointing to the axis of the sleeve is arranged on the wall of the sleeve in a penetrating manner, a first guide rod is horizontally arranged on the outer wall of the sleeve, a first polished rod driver is arranged on the first guide rod, a first trimmer is arranged on the upper portion of the first polished rod driver, a second trimmer is arranged on the upper portion of the first trimmer, a first clamp is arranged on the upper portion of the second trimmer, a first welding head is clamped on the first clamp and connected with the welding machine, and the first welding head is aligned to the welding seam on the outer side of the flange plate by adjusting the assemblies;
the first welding assembly further comprises a second guide rail vertically fixed to the upper portion of the movable operation table, a second polished rod driver is installed on the second guide rail, a third trimmer is installed on the second polished rod driver, a fourth trimmer is installed on the third trimmer, a second clamp is installed on the fourth trimmer, a second welding head is clamped on the second clamp, the second welding head is connected with the welding machine, and the second welding head is aligned to the welding seam on the inner side of the flange plate through adjustment of the assemblies.
3. The automatic flange welding device according to claim 2, wherein: the first trimmer and the third trimmer are identical in structure, the second trimmer and the fourth trimmer are identical in structure, the first trimmer comprises a first shell, a first screw rod is arranged in the first shell in a rotating mode, a first screw sleeve is arranged on the first screw rod, one end of the first screw sleeve extends out of a first guide straight groove formed in the first shell and is connected with the second trimmer, the second trimmer comprises a second shell, a second screw rod is arranged on the second shell in a rotating mode, a second screw sleeve is arranged on the second screw rod, one end of the second screw sleeve extends out of a second guide straight groove formed in the second shell and is connected with a second clamp, and besides, rotating screws are arranged at one ends of the first screw rod and the second screw rod respectively;
in addition, the first screw rod is consistent with the first guide straight groove in direction, and the second screw rod is consistent with the second guide straight groove in direction.
4. The automatic flange welding device according to claim 1, wherein: the movable operation platform and the fixed operation platform are provided with a first limit rotating wheel and a second limit rotating wheel, and the first limit rotating wheel and the second limit rotating wheel are vertical axes.
5. The automatic flange welding device according to claim 1, wherein: the first supporting platform comprises a first supporting shell, two first rotating wheels with axes arranged in parallel are mounted on the upper portion of the first supporting shell, a driving wheel mounted on the upper portion of the first supporting shell is arranged between the two first rotating wheels, the outer circumferential surfaces of the driving wheel are respectively in close contact with the outer circumferential surfaces of the two first rotating wheels, and the driving wheel is connected with a second motor mounted in the first supporting shell;
and the second supporting platform comprises a second supporting shell, two second rotating wheels with axes arranged in parallel are installed on the upper part of the second supporting shell, and the two second rotating wheels and the two first rotating wheels are symmetrically arranged on the track.
6. The automatic flange welding device according to claim 5, wherein: and the outer circumferences of the first rotating wheel, the second rotating wheel and the driving wheel are respectively provided with a rubber layer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120217254.4U CN214291577U (en) | 2021-01-27 | 2021-01-27 | Automatic welding device for flange plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120217254.4U CN214291577U (en) | 2021-01-27 | 2021-01-27 | Automatic welding device for flange plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214291577U true CN214291577U (en) | 2021-09-28 |
Family
ID=77830342
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120217254.4U Active CN214291577U (en) | 2021-01-27 | 2021-01-27 | Automatic welding device for flange plate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214291577U (en) |
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2021
- 2021-01-27 CN CN202120217254.4U patent/CN214291577U/en active Active
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