CN214279251U - A bank of tubes welding exercise handling frame for simulation training - Google Patents
A bank of tubes welding exercise handling frame for simulation training Download PDFInfo
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- CN214279251U CN214279251U CN202120637983.5U CN202120637983U CN214279251U CN 214279251 U CN214279251 U CN 214279251U CN 202120637983 U CN202120637983 U CN 202120637983U CN 214279251 U CN214279251 U CN 214279251U
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Abstract
The utility model discloses a tube bank welding exercise operation frame for simulation training, which comprises a seat body, wherein a telescopic rod is arranged on the seat body, an angle adjusting plate is arranged at the top end of the telescopic rod, a tube bank fixing device is arranged on the angle adjusting plate, and the tube bank fixing device is used for adjusting an inclination angle on the angle adjusting plate; above-mentioned bank of tubes fixing device lower extreme is equipped with and presss from both sides the mouth, and above-mentioned clamp mouth is used for centre gripping angle adjusting plate, is equipped with the mounting hole on the above-mentioned angle adjusting plate, is equipped with the spacing hole that corresponds with the mounting hole on the above-mentioned clamp mouth to it can not satisfy the problem of multiple angle and the welding exercise of height to expect to improve current welding stent.
Description
Technical Field
The utility model relates to a welding training equipment, concretely relates to bank of tubes welding exercise handling frame for simulation training.
Background
Welding is a process in which two or more kinds of materials of the same kind or different kinds are integrally joined by bonding and diffusion between atoms or molecules, and in the welding process, if the atmosphere is in direct contact with a high-temperature molten pool, oxygen in the atmosphere oxidizes metals and various alloy elements. Nitrogen, water vapor and the like in the atmosphere enter a molten pool, defects such as air holes, slag inclusion, cracks and the like are formed in a welding seam in the subsequent cooling process, the quality and the performance of the welding seam are deteriorated, and the welding skills of different materials are different for welders.
Before the components of the tube bank engineering need to be welded, a welder without related component welding experience generally needs to arrange the welder to carry out adaptive exercise, so that the welder is familiar with the difficulty of operation of the tube bank engineering system in advance, problems in the welding process are found in time, the influence of personal operation methods on the welding engineering is corrected, and the condition that the welder has no way to weld hands and feet and performs blind welding during formal field welding is avoided. The existing welding practice operation may involve the welding of tube bank materials at various angles, and for practice under different scenes, a plurality of workers are often required to build corresponding supports to support the tube banks to be welded, if the tube banks to be welded need to be drawn together mutually under corresponding postures, sometimes more than 2 welders are required to cooperate to carry out, so that the practice efficiency is greatly influenced. Therefore, how to assist in simulating field calandria welding is worthy of study, and the method is suitable for gradually improving welding skill training under various angles.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a bank of tubes welding exercise handling frame for simulation training to expect to improve the problem that current welding stent can not satisfy the welding exercise of multiple angle and height.
In order to solve the technical problem, the utility model adopts the following technical scheme:
a tube bank welding exercise operating frame for simulation training comprises a base body, wherein a telescopic rod is arranged on the base body, an angle adjusting plate is arranged at the top end of the telescopic rod, a tube bank fixing device is arranged on the angle adjusting plate, and the tube bank fixing device is used for adjusting an inclination angle of the angle adjusting plate; the lower end of the tube bank fixing device is provided with a clamping opening, the clamping opening is used for clamping an angle adjusting plate, the angle adjusting plate is provided with a mounting hole, and the clamping opening is provided with a limiting hole corresponding to the mounting hole.
Preferably, the limiting hole includes a central hole and angle holes, the angle holes are distributed at the edge of the angle adjusting plate in an annular array with the central hole as an axis, the mounting hole includes a positioning hole and an angle adjusting hole, the positioning hole corresponds to the central hole, and the angle adjusting hole corresponds to the angle hole.
The technical scheme is that the angle adjusting plate is provided with angle ruler marks, and the reading number of the angle ruler marks corresponds to the round point position of the angle hole.
Preferably, the tube bank fixing device comprises a frame, wherein a placing groove is formed in the frame, the upper part of the placing groove is open, and a plurality of limit screws are arranged on the side wall of the frame and are used for extending into the placing groove to abut against the outer wall of the tube to be welded.
A further technical scheme is that a first measuring ruler is arranged on the outer wall of the frame and is parallel to the placing groove.
Preferably, above-mentioned telescopic link includes the stand, and above-mentioned stand cavity is equipped with the carriage release lever in the above-mentioned stand, and above-mentioned stand outer wall is equipped with the locking hole, inserts locking bolt in the above-mentioned locking hole, and above-mentioned locking bolt is used for contradicting the carriage release lever inner wall.
The further technical scheme is that the outer diameter of the moving rod is matched with the inner diameter of the telescopic rod, and a second measuring ruler is arranged on the outer wall of the moving rod.
Compared with the prior art, the beneficial effects of the utility model are one of following at least:
the utility model discloses can cooperate the welder to be familiar with the system operation degree of difficulty in advance, through treating the welding content of the big or small condition of welding pipe, interval, position, angle, material, thickness familiar, can in time discover the problem in the operation process, help correcting the personal operation gimmick, welder's brothers in the time of avoiding formal on-the-spot welding unforeseen, blind welding.
The utility model discloses an exercise frame simple structure, but have higher practicality, through set up mounting hole and spacing hole on pressing from both sides mouth and angle adjusting plate, make the angle of treating the welded pipe can adjust to satisfy the welding exercise under the multiple angle.
The utility model discloses a telescopic link governing pipe row fixing device's height makes the height of treating the welding pipe can adjust, easily the user measures and adjusts the interval of taking the welding pipe through angle chi mark and second measurement chi.
The utility model discloses a bank of tubes fixing device adopts standing groove and stop screw complex form, helps the bank of tubes fixing device to adapt to treating welded tube of different diameters.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic view of the tube bank fixing device.
Fig. 3 is a schematic diagram of an angle adjustment plate structure.
Description of reference numerals:
the device comprises a base 1, a telescopic rod 2, an angle adjusting plate 3, a pipe row 4, a pipe row fixing device 5, a clamping opening 6, a mounting hole 7, a limiting hole 201, an upright column 202, a moving rod 203, a second measuring scale 204, a locking bolt 401, a frame 402, a placing groove 403, a limiting screw 404, a first measuring scale 404, a positioning hole 601, an angle adjusting hole 602, a center hole 701 and an angle hole 702.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Referring to fig. 1, an embodiment of the present invention is a tube bundle welding exercise rack for simulation training, which includes a base body 1, wherein the base body 1 is made of common carbon steel, and the thickness of the base body 1 is usually greater than 20 mm. Set up telescopic link 2 on above-mentioned pedestal 1, wherein telescopic link 2 is fixed at pedestal 1 through the welded form to guarantee the firm degree of telescopic link 2 on pedestal 1.
The top end of the telescopic rod 2 is provided with an angle adjusting plate 3, the angle adjusting plate 3 is provided with a tube bank fixing device 4, and the tube bank fixing device 4 is used for adjusting the inclination angle of the angle adjusting plate 3.
Wherein, 4 fixed waiting welding pipes of bank of tubes fixing device, 4 lower extremes of above-mentioned bank of tubes fixing device are equipped with and press from both sides mouthful 5, and above-mentioned mouth 5 that presss from both sides is used for centre gripping angle adjusting plate 3, is equipped with mounting hole 6 on the above-mentioned angle adjusting plate 3, is equipped with the spacing hole 7 that corresponds with mounting hole 6 on the above-mentioned mouth 5 that presss from both sides. And locking the pipe to be welded on the pipe row fixing device 4, and adjusting the height of the pipe row fixing device 4 through the telescopic rod 2.
Wherein, press from both sides mouth 5 and adopt two band irons to form, the band iron upper end adopts the welded mode to fix at bank of tubes fixing device 4's lower extreme, makes bank of tubes fixing device 4 and presss from both sides mouthful 5 integration, and wherein, the band iron lower extreme passes through the bolt fastening on angle adjusting plate 3, through the dismantlement of bolt, makes to press from both sides mouthful 5 locking on angle adjusting plate 3 to bank of tubes fixing device 4 can be fixed on angle adjusting plate 3.
Because it is the mode that adopts bolt locking to press from both sides mouthful 5 and angle adjusting plate 3, so form two coordinate points through mounting hole 6 and spacing hole 7, make and press from both sides mouthful 5 can incline certain angle back locking on angle adjusting plate 3, the user can be according to the actual demand, perfect mounting hole 6 and spacing hole 7's distribution, make bank of tubes fixing device 4 can use angle adjusting plate 3 to rotate the regulation as the centre of a circle, treat the angle modulation back that finishes, will press from both sides mouthful 5 locking on angle adjusting plate 3, thereby make the inclination of adjusting bank of tubes fixing device 4 reach the exercise requirement.
Based on the above-mentioned embodiment, refer to fig. 2 and 3 for illustration, another embodiment of the present invention is that, the above-mentioned spacing hole 7 includes centre bore 701 and angle hole 702, and above-mentioned angle hole 702 uses centre bore 701 to be the border department that annular array distributes at angle adjustment plate 3 as the axle center, and above-mentioned mounting hole 6 includes locating hole 601 and angle adjustment hole 602, and above-mentioned locating hole 601 corresponds centre bore 701, and above-mentioned angle adjustment hole 602 corresponds angle hole 702.
Since two points can form a line, the central axis of the nip 5 is provided with a limit hole 7, and a reference line of the nip 5 is formed by the central hole 701 and the angle hole 702, so that the mounting hole 6 of the angle adjusting plate 3 forms a corresponding hole position by the positioning hole 601 and the angle adjusting hole 602 for fixing the nip 5.
The number of the positioning holes 601, the center hole 701, and the angle holes 702 is one, the number of the angle adjusting holes 602 is two or more, the positioning holes 601 correspond to the center hole 701, and the angle holes 702 on the nip 5 correspond to the plurality of angle adjusting holes 602 on the angle adjusting plate 3.
Specifically, when the inclination angle of the tube bank fixing device 4 is adjusted, the center hole 701 of the clamp opening 5 is aligned with the positioning hole 601, the bolt is used for locking, the clamp opening 5 can rotate on the angle adjusting plate 3, a rotation center is formed by fixing a point position, and the angle adjusting hole 602 is matched with the corresponding angle adjusting hole 702 through the angle hole 702, so that the angle adjustment is realized.
Preferably, the angle adjusting plate 3 is provided with an angle scale, and the reading of the angle scale corresponds to the circular point of the angle hole 702. It should be noted that the angle holes 702 formed in the angle adjusting plate 3 at least include a horizontal position, a 45-degree angle position, a vertical position, etc., and other positions can be set according to the requirement. The round shape of the corresponding angle hole 702 is indicated by the angle scale, so that when the tube bank fixing device 4 is inclined on the angle adjusting plate 3 through the clamping opening 5, the inclination angle of the angle adjusting plate 3 can be ensured to correspond to the angle scale.
Based on the above embodiment, another embodiment of the present invention is that the tube bank fixing device 4 includes a frame 401, a placing groove 402 is disposed in the frame 401, an upper opening of the placing groove 402 is provided, the side wall of the frame 401 is provided with a plurality of limit screws 403, and the limit screws 403 are used for extending into the placing groove 402 to contact the outer wall of the tube to be welded.
Wherein, frame 401 is current metal frame, frame 401 is connected with pressing from both sides mouthful 5, bear the weight of the unit by the atress by frame 401, wherein, set up 7 to 10 pipe fixing clip holes that match stop screw 403 on the bank of tubes fixing device 4, stretch into pipe fixing clip hole through stop screw 403, rotate stop screw 403, make stop screw 403 move back and forth in pipe fixing clip hole, thereby treat that the welded tube puts into standing groove 402 after, conflict through stop screw 403 and treat the welded tube, accomplish the locking of the welded tube in frame 401.
Further, a first measuring rule 404 is provided on an outer wall of the frame 401, and the first measuring rule 404 is parallel to the placement groove 402.
When the pipes to be welded are placed in the placing groove 402, the position of the pipes to be welded is measured by the first measuring ruler 404 when both the pipes to be welded are placed on different handling racks. The welding posture of each pipe to be welded is determined through the first measuring ruler 404, and a user can adjust the welding posture according to welding point requirements according to welding requirements;
more importantly, the operation frame is suitable for the practice environment before site construction, so that more misoperation conditions can be faced, and in order to improve the welding level and the operation familiarity of a user, the matching form of the limit screw 403 and the pipe fixing clamp hole is easy to adjust; after welding error appears, the spacing between two pipes of waiting to weld is adjusted to accessible stop screw 403, and the user of being convenient for is according to the welding gesture of waiting to weld the pipe difference, and the adjustment solder joint of adaptability to help the user to correct not enough in the welding operation, promote welding technology.
Based on the above embodiment, refer to fig. 2 again, another embodiment of the present invention is that the above telescopic rod 2 includes a vertical column 201, the above vertical column 201 is hollow, a moving rod 202 is disposed in the above vertical column 201, the vertical column 201 is a common carbon steel pipe, the vertical column 201 also adopts a common carbon steel pipe in the internal sliding direction, in order to ensure that the moving rod 202 can stably move in the vertical column 201, the external profile of the moving rod 202 is matched with the internal profile of the vertical column 201, and the moving rod 202 and the vertical column 201 are in clearance fit. Thereby ensuring that the moving rod 202 can move freely in the upright 201 and can not be loosened too much.
It should be noted that the upright 201 and the base 1 may be reinforced by using a stiffening rib to ensure that the stability of the upright 201 on the base 1 can be improved.
The outer wall of the upright column 201 is provided with a locking hole, a locking bolt 204 is inserted into the locking hole, and the locking bolt 204 is used for abutting against the inner wall of the movable rod 202. Wherein the movement of the travel bar 202 in the upright 201 is locked by means of a locking bolt 204. This structure is easy to operate, thereby facilitating the adjustment of the position of the moving rod 202 in the column 201, and achieving the height adjustment of the tube bank fixing device 4.
Based on the above embodiment, the utility model discloses a another embodiment is, in order to more audio-visual expression bank of tubes fixing device 4's height, easily the user highly carries out visual regulation to bank of tubes fixing device 4, and above-mentioned carriage release lever 202 external diameter is identical with 2 internal diameters of telescopic link, is equipped with second measuring ruler 203 on the outer wall of above-mentioned carriage release lever 202. The moving distance of the moving rod 202 in the column 201 is displayed by the second measuring ruler 203, so that the height adjustment of the tube bank fixing device 4 is easy for the user.
Reference throughout this specification to "one embodiment," "another embodiment," "an embodiment," "a preferred embodiment," or the like, means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment described generally in this application. The appearances of the same phrase in various places in the specification are not necessarily all referring to the same embodiment. Further, when a particular feature, structure, or characteristic is described in connection with any embodiment, it is submitted that it is within the scope of the invention to effect such feature, structure, or characteristic in connection with other embodiments.
Although the invention has been described herein with reference to a number of illustrative embodiments thereof, it should be understood that numerous other modifications and embodiments can be devised by those skilled in the art that will fall within the spirit and scope of the principles of this invention. More specifically, various variations and modifications are possible in the component parts and/or arrangements of the subject combination arrangement within the scope of the disclosure, the drawings and the appended claims. In addition to variations and modifications in the component parts and/or arrangements, other uses will also be apparent to those skilled in the art.
Claims (7)
1. The utility model provides a bank of tubes welding exercise handling frame for simulation training which characterized in that: the pipe bundle fixing device comprises a base body (1), wherein a telescopic rod (2) is arranged on the base body (1), an angle adjusting plate (3) is arranged at the top end of the telescopic rod (2), a pipe bundle fixing device (4) is installed on the angle adjusting plate (3), and the pipe bundle fixing device (4) is used for adjusting an inclination angle of the angle adjusting plate (3); tube bank fixing device (4) lower extreme is equipped with and presss from both sides mouth (5), it is used for centre gripping angle adjusting plate (3) to press from both sides mouth (5), be equipped with mounting hole (6) on angle adjusting plate (3), be equipped with spacing hole (7) that correspond with mounting hole (6) on pressing from both sides mouth (5).
2. The tube bank welding exercise rack for simulated training of claim 1, wherein: spacing hole (7) are including centre bore (701) and angle hole (702), angle hole (702) use centre bore (701) to be the border department that the annular array distributes at angle modulation board (3) as the axle center, mounting hole (6) are including locating hole (601) and angle modulation hole (602), locating hole (601) correspond centre bore (701), angle modulation hole (602) correspond angle hole (702).
3. The tube bank welding exercise rack for simulated training of claim 2, wherein: an angle ruler mark is arranged on the angle adjusting plate (3), and the reading of the angle ruler mark corresponds to the circular point position of the angle hole (702).
4. The tube bank welding exercise rack for simulated training of claim 1, wherein: the tube bank fixing device (4) comprises a frame (401), a placing groove (402) is formed in the frame (401), the upper portion of the placing groove (402) is open, a plurality of limiting screws (403) are arranged on the side wall of the frame (401), and the limiting screws (403) are used for extending into the placing groove (402) to abut against the outer wall of a tube to be welded.
5. The tube bank welding exercise rack for simulated training of claim 4, wherein: the outer wall of the frame (401) is provided with a first measuring ruler (404), and the first measuring ruler (404) is parallel to the placing groove (402).
6. The tube bank welding exercise rack for simulated training of claim 1, wherein: the telescopic link (2) includes stand (201), stand (201) cavity, be equipped with carriage release lever (202) in stand (201), stand (201) outer wall is equipped with the locking hole, insert locking bolt (204) in the locking hole, locking bolt (204) are used for contradicting carriage release lever (202) inner wall.
7. The tube bank welding exercise rack for simulated training of claim 6, wherein: the outer diameter of the moving rod (202) is matched with the inner diameter of the telescopic rod (2), and a second measuring scale (203) is arranged on the outer wall of the moving rod (202).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120637983.5U CN214279251U (en) | 2021-03-30 | 2021-03-30 | A bank of tubes welding exercise handling frame for simulation training |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120637983.5U CN214279251U (en) | 2021-03-30 | 2021-03-30 | A bank of tubes welding exercise handling frame for simulation training |
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| CN214279251U true CN214279251U (en) | 2021-09-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202120637983.5U Active CN214279251U (en) | 2021-03-30 | 2021-03-30 | A bank of tubes welding exercise handling frame for simulation training |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115311921A (en) * | 2022-09-05 | 2022-11-08 | 中国电建集团核电工程有限公司 | Simulation training device for pipeline welding training |
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2021
- 2021-03-30 CN CN202120637983.5U patent/CN214279251U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115311921A (en) * | 2022-09-05 | 2022-11-08 | 中国电建集团核电工程有限公司 | Simulation training device for pipeline welding training |
| CN115311921B (en) * | 2022-09-05 | 2024-04-02 | 中国电建集团核电工程有限公司 | Simulation training device for pipeline welding training |
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