CN214276496U - Smelting furnace for processing industrial aluminum profile - Google Patents
Smelting furnace for processing industrial aluminum profile Download PDFInfo
- Publication number
- CN214276496U CN214276496U CN202022849579.2U CN202022849579U CN214276496U CN 214276496 U CN214276496 U CN 214276496U CN 202022849579 U CN202022849579 U CN 202022849579U CN 214276496 U CN214276496 U CN 214276496U
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- auxiliary heating
- smelting
- fixedly connected
- stirring rod
- crucible
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- 238000003723 Smelting Methods 0.000 title claims abstract description 54
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 44
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 44
- 238000010438 heat treatment Methods 0.000 claims abstract description 78
- 238000003756 stirring Methods 0.000 claims abstract description 63
- 229910000838 Al alloy Inorganic materials 0.000 claims abstract description 4
- 238000009434 installation Methods 0.000 claims description 4
- 239000007788 liquid Substances 0.000 abstract description 19
- 239000004411 aluminium Substances 0.000 abstract description 13
- 238000002844 melting Methods 0.000 abstract description 12
- 230000008018 melting Effects 0.000 abstract description 12
- 239000002699 waste material Substances 0.000 abstract description 5
- 230000005484 gravity Effects 0.000 abstract description 3
- 230000000630 rising effect Effects 0.000 abstract description 2
- 241001062472 Stokellia anisodon Species 0.000 abstract 1
- 230000008023 solidification Effects 0.000 abstract 1
- 238000007711 solidification Methods 0.000 abstract 1
- 239000000463 material Substances 0.000 description 8
- 239000013049 sediment Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 238000004321 preservation Methods 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005485 electric heating Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
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- Manufacture And Refinement Of Metals (AREA)
- Vertical, Hearth, Or Arc Furnaces (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
Abstract
The utility model discloses a smelting pot is used in processing of industry aluminium alloy belongs to melting equipment technical field. The smelting furnace comprises a heating furnace body and a lifting assembly, wherein a smelting crucible is fixedly arranged in the heating furnace body, and a stirring mechanism and an auxiliary heating plate which can synchronously move up and down are arranged in the smelting crucible; the device is after accomplishing the smelting, when driving lifting support through lifting unit and rising to make the stirring rod deviate from to the outside in smelting the crucible, the auxiliary heating board also can be along with the stirring rod risees together and deviate from and smelt the crucible, the stirring rod is located between two auxiliary heating boards this moment, heating through the auxiliary heating board, make the aluminium liquid that remains in the stirring rod surface flow to smelting the crucible under the action of gravity in, can not arrive outside after because of the difference in temperature influence solidification at the stirring rod surface, reduce the remaining of aluminium liquid, avoid the waste to aluminium liquid, the clearance burden to the stirring rod has also been reduced, thereby the practicality has effectively been improved.
Description
Technical Field
The utility model relates to a smelting pot equipment especially relates to a smelting pot is used in processing of industry aluminium alloy, belongs to smelting equipment technical field.
Background
Smelting in the processing of the aluminum profile is a more front-end process. Can produce the aluminium sediment of input material volume in whole smelting process, the aluminium sediment can float on aluminium liquid surface, accumulational aluminium sediment can form the one deck insulating layer, thereby make aluminium liquid when keeping warm in the heat preservation room, flame is directly blocked by the aluminium sediment, thereby unable direct heating aluminium liquid leads to aluminium liquid cooling and then solidifies, so not only can waste fuel, can influence the heat preservation effect of heat preservation room moreover, the aluminium sediment can be stained with around the heat preservation room simultaneously, can lead to the capacity diminish of heat preservation room after the aluminium sediment piles up too much.
Although the smelting pot for industrial aluminum profile used in the prior art can solve the problem that the aluminum profile cannot be effectively stirred and filtered when the existing smelting pot melts, thereby affecting the efficiency of melting the aluminum profile, the contact surface of the aluminum liquid of the stirring frame in the smelting pot commonly used in the prior art is large, after the stirring is completed, the aluminum liquid remained on the surface can be adhered and fixed on the surface of the stirring frame after being gradually cooled, thereby causing the waste of materials, and causing the use effect to be influenced.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a smelting pot is used in processing of industry aluminium alloy to solve the problem that proposes among the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme:
a smelting furnace for processing industrial aluminum profiles comprises a heating furnace body and a lifting assembly, wherein a smelting crucible is fixedly connected to the inner side of the heating furnace body; the lifting component is connected with a lifting support which can move up and down along the vertical direction in a positioning way, and the lifting support is fixedly connected with a mounting seat; a driving motor is fixedly arranged on the lifting support above the mounting seat, a stirring mechanism which penetrates through the mounting seat and extends into the smelting crucible for stirring is fixedly arranged on the output end of the driving motor, and a filter screen is fixedly connected to the bottom of the stirring mechanism; the lifting support is located detachable location is equipped with a plurality of auxiliary heating boards on the lower surface of mount pad, and this is a plurality of auxiliary heating board encloses to be located rabbling mechanism's periphery department and gos deep into the inside of smelting the crucible.
As a further aspect of the present invention:
the stirring mechanism comprises a driving rod fixedly connected to the output end of the driving motor, a rotating frame is fixedly connected to the driving rod, a plurality of stirring rods are fixedly connected to the bottom of the rotating frame and penetrate through the mounting seat.
As a further aspect of the present invention:
the mounting seat is provided with a through groove matched with the stirring rod, and the stirring rod penetrates through the through groove and extends into the smelting crucible.
As a further aspect of the present invention:
the filter screen is fixedly connected to the bottoms of the stirring rods.
As a further aspect of the present invention:
the bottom fixedly connected with of mount pad with a plurality of fixed block of auxiliary heating board quantity assorted, every equal detachable location connection has an auxiliary heating board on the fixed block.
As a further aspect of the present invention:
the fixing block is a block-shaped structure which is hollow inside and is provided with an opening at the lower end, and a through hole is formed in one side wall of the fixing block; the top of the auxiliary heating plate is fixedly connected with a connecting block, and a thread groove is formed in the connecting block; and a bolt is arranged and penetrates through the through hole and is in threaded connection with the inside of the thread groove, so that the auxiliary heating plate is detachably positioned and connected on the fixing block.
As a further aspect of the present invention:
the inside cavity of auxiliary heating board, and the location is equipped with a plurality of heating wires on the inside wall of this auxiliary heating board, just towards on the periphery wall of auxiliary heating board fixedly connected with a plurality of heat conduction piece on rabbling mechanism's a side.
As a further aspect of the present invention:
the two auxiliary heating plates are arranged and are in semi-arc structures which are oppositely arranged; the heat conducting blocks are arranged at intervals from top to bottom and are of arc-shaped plate structures.
As a further aspect of the present invention:
the bottom of the smelting crucible is fixedly connected with a discharge pipe which is communicated with the interior of the smelting crucible and the exterior of the heating furnace body.
As a further aspect of the present invention:
the top fixedly connected with mounting bracket of lifting support, driving motor fixed connection in the bottom department of mounting bracket.
Compared with the prior art, the beneficial effects of the utility model are that:
when the stirring device is used, materials are poured into a smelting crucible in a heating furnace body, heating and smelting are carried out through the heating furnace body, and the driving rod can be rotated by starting the driving motor during smelting, so that the stirring rod at the bottom of the rotating frame is driven to stir; in the smelting process, the heating wire in the auxiliary heating plate is electrified to play a role in auxiliary heating and temperature rise; after smelting, the lifting support is driven to rise through the lifting assembly so that the stirring rod is separated from the smelting crucible to the outside, the auxiliary heating plates can also be separated from the smelting crucible along with the rising of the stirring rod, the stirring rod is located between the two auxiliary heating plates at the moment, heating is performed through the auxiliary heating plates, aluminum liquid remained on the surface of the stirring rod flows to the smelting crucible under the action of gravity, the aluminum liquid can not be solidified on the surface of the stirring rod due to the influence of temperature difference after the aluminum liquid is reached outside, the residual of the aluminum liquid is reduced, the waste of the aluminum liquid is avoided, the cleaning burden of the stirring rod is also reduced, and the practicability is effectively improved.
Drawings
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of the driving rod, the rotating frame and the stirring rod of the present invention;
FIG. 3 is a schematic structural view of an auxiliary heating plate, a heat conducting block and a connecting block of the present invention;
fig. 4 is an enlarged view of a portion a in fig. 1.
In the figure:
1. heating the furnace body; 11. smelting a crucible; 12. a discharge pipe;
2. a lifting assembly;
3. a lifting support; 31. a mounting seat; 311. a through groove; 32. a fixed block; 321. a bolt;
4. a mounting frame; 41. a drive motor; 42. a drive rod; 43. a rotating frame; 431. a stirring rod; 432. a filter screen;
5. an auxiliary heating plate; 51. an electric heating wire; 52. a heat conducting block; 53. connecting blocks; 531. a thread groove.
Detailed Description
Referring to fig. 1 to 4, the present embodiment describes a furnace for processing industrial aluminum profiles in detail, the furnace includes a heating furnace body 1 and a lifting assembly 2.
The heating furnace body 1 is an existing electric heating type heating furnace body, a smelting crucible 11 is fixedly connected to the inner side of the heating furnace body, the smelting crucible 11 can be a common smelting crucible in the prior art, and details are not repeated in the specific embodiment. The difference is that the bottom of the melting crucible is fixedly connected with a discharge pipe 12 which communicates the inside of the melting crucible and the outside of the heating furnace body, the discharge pipe 12 is provided with a valve, and the material in the melting crucible 11 can be discharged by opening the valve of the discharge pipe 12 when being taken out. Lifting unit 2 is the electronic guide rail that prior art is commonly used, also no longer gives unnecessary details in this application of its concrete structure, and the last positioning connection of this lifting unit has one can follow the lifting support 3 of vertical direction upper and lower positioning movement, and lifting support 3 is the type of falling L structure in this concrete embodiment, and slider in lifting unit's the electronic guide rail and this lifting support fall one side fixed connection of L type structure drive lifting support through lifting unit and realize the oscilaltion removal.
Another edge fixedly connected with mount pad 31 of the type of falling L structure of lifting support 3, and the top of lifting support 3 is located fixedly connected with mounting bracket 4 of the top department of this mount pad 31, and fixedly connected with a driving motor 41 on the bottom surface of mounting bracket 4 to make this driving motor be located the top department of mount pad 31 on lifting support 3.
The output end of the driving motor 41 is fixedly provided with a stirring mechanism which penetrates through the mounting seat 31 and extends into the melting crucible for stirring, and the bottom of the stirring mechanism is fixedly connected with a filter screen 432. The stirring mechanism includes a driving rod 42 fixedly connected to the output end of the driving motor 41, a rotating frame 43 is fixedly connected to the driving rod 42, a plurality of stirring rods 431 (4 in this embodiment) are fixedly connected to the bottom of the rotating frame 43, and the plurality of stirring rods 431 penetrate through the mounting seat 31. Specifically, the installation seat 31 is provided with a through groove 311 matched with the stirring rod, the stirring rod 431 penetrates through the through groove 311 and extends into the smelting crucible, and the through groove 311 is used for penetrating the stirring rod 431, so that the driving motor 41 cannot be limited by the installation seat 31 when driving the driving rod 42 to rotate and further driving the stirring rod 431 at the bottom of the rotating frame 43 to rotate. Meanwhile, the filter screen 432 is fixedly connected to the bottom of the stirring rods.
A plurality of auxiliary heating plates 5 are detachably positioned on the lower surface of the mounting seat 31 on the lifting support 3, and the auxiliary heating plates are arranged around the periphery of the stirring mechanism and go deep into the smelting crucible. Specifically, the bottom of the mounting seat 31 is fixedly connected with a plurality of fixing blocks 32 matched with the number of the auxiliary heating plates, and each fixing block is detachably connected with one auxiliary heating plate 5 in a positioning manner. The specific detachable structure is as follows: the fixing block 32 is a block structure with a hollow interior and an opening at the lower end, and a through hole is formed on one side wall of the fixing block 32; the top of the auxiliary heating plate 5 is fixedly connected with a connecting block 53, and a thread groove 531 is formed on the connecting block 53; and a bolt 321 is arranged and penetrates through the through hole and is in threaded connection with the thread groove, so that the auxiliary heating plate is detachably positioned and connected on the fixing block. When the auxiliary heating plate 5 is removed and cleaned, the bolts 321 are screwed and removed from the screw grooves 531, and then the bolts 321 are pulled out from the through holes of the fixing blocks 32, so that the positioning of the connecting blocks 53 can be released, and the auxiliary heating plate 5 can be removed. After the connecting block 53 is fixed to the fixing block 32 by the bolt 321, when the lifting assembly 2 drives the lifting bracket 3 to lift the mounting seat 31, the auxiliary heating plate 5 will also lift along with the mounting seat 31 and be removed from the inner side of the melting crucible 11.
The inside of the auxiliary heating plate 5 is hollow, a plurality of heating wires 51 are positioned on the inner side wall of the auxiliary heating plate, and a plurality of heat conducting blocks 52 are fixedly connected to one side surface of the outer peripheral wall of the auxiliary heating plate 5 facing the stirring mechanism. In this embodiment, two auxiliary heating plates 5 are provided, and the two auxiliary heating plates are in a half arc structure arranged oppositely; the plurality of heat conduction blocks 52 are arranged at intervals from top to bottom, each heat conduction block is of an arc-shaped plate-shaped structure, and the heat conduction blocks 52 of the arc-shaped plate-shaped structures can conduct heat and increase heat diffusion surfaces, so that the stirring rod 431 can be fully heated.
When the aluminum profile is smelted, the material is poured into the smelting crucible 11 in the heating furnace body 1, the aluminum profile in the smelting crucible 11 is heated and smelted through the heating furnace body 1, and the driving motor 41 is started to rotate the driving rod 42 in the smelting process, so that the driving rod 42 drives the stirring rod 431 at the bottom of the rotating frame 43 to stir; meanwhile, in the smelting process, the heating wire 51 in the auxiliary heating plate 5 can be electrified to play a role in auxiliary heating and temperature rise.
After smelting is finished, the lifting assembly 2 drives the lifting support 3 to be lifted, so that the positions of the mounting frame 4 and the driving motor 41 are lifted, and the rotating frame 43 is lifted until the stirring rod 431 is separated from the smelting crucible 11 to the outside; since the connecting block 53 is fixed to the fixing block 32, the auxiliary heating plate 5 is lifted out of the melting crucible 11 together with the stirring rod 431. At the moment, the stirring rod 431 is positioned between the two auxiliary heating plates 5, and the aluminum liquid remained on the surface of the stirring rod 431 flows into the smelting crucible 11 under the action of gravity through the heating of the auxiliary heating plates 5, and is not solidified on the surface of the stirring rod 431 due to the influence of temperature difference after reaching the outside; and the heat conduction block 52 plays a role in heat conduction and temperature diffusion surface increase, so that the residue of aluminum liquid is reduced, the waste of the aluminum liquid is avoided, the cleaning burden on the stirring rod 431 is reduced, and the practicability is effectively improved.
When the stirring rod moves out of the melting crucible upwards, the filter screen moves upwards along with the stirring rod, and the melted materials are filtered by the filter screen in the melting crucible; meanwhile, after the aluminum liquid on the surface of the stirring rod 431 flows into the smelting crucible 11, the aluminum liquid is also intercepted by the filter screen and is filtered simultaneously; then the filtered materials are collected in the melting crucible and positioned below the filter screen, and then the valve of the discharge pipe 12 is opened to discharge and collect the melted and filtered materials, thereby ensuring the melting quality.
The above-mentioned, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.
Claims (10)
1. The utility model provides a smelting pot is used in processing of industry aluminium alloy, includes heating furnace body (1) and lifting unit (2), its characterized in that: the inner side of the heating furnace body (1) is fixedly connected with a smelting crucible (11); the lifting component (2) is connected with a lifting support (3) which can move up and down along the vertical direction in a positioning way, and the lifting support (3) is fixedly connected with a mounting seat (31); a driving motor (41) is fixedly arranged on the lifting support (3) above the mounting seat (31), a stirring mechanism which penetrates through the mounting seat (31) and extends into the smelting crucible for stirring is fixedly arranged on the output end of the driving motor, and a filter screen (432) is fixedly connected to the bottom of the stirring mechanism; the lifting support (3) is arranged on the lower surface of the mounting seat (31) and is detachably positioned with a plurality of auxiliary heating plates (5), and the auxiliary heating plates are arranged around the periphery of the stirring mechanism and go deep into the smelting crucible.
2. The furnace for processing industrial aluminum profiles according to claim 1, characterized in that: rabbling mechanism include fixed connection in actuating lever (42) on the output of driving motor (41), a fixedly connected with rotating turret (43) on actuating lever (42), a plurality of stirring rod (431) of the bottom fixedly connected with of this rotating turret (43), this a plurality of stirring rod (431) run through mount pad (31).
3. The furnace for processing industrial aluminum profiles according to claim 2, characterized in that: the mounting seat (31) is provided with a through groove (311) matched with the stirring rod, and the stirring rod (431) penetrates through the through groove (311) and extends into the smelting crucible.
4. The furnace for processing industrial aluminum profiles according to claim 2, characterized in that: the filter screen (432) is fixedly connected to the bottoms of the stirring rods.
5. The furnace for processing industrial aluminum profiles according to claim 1, characterized in that: the bottom fixedly connected with of mount pad (31) with a plurality of fixed block (32) of auxiliary heating board quantity assorted, every equal detachable positioning connection has an auxiliary heating board (5) on the fixed block.
6. The furnace for processing industrial aluminum profiles according to claim 5, characterized in that: the fixing block (32) is a block-shaped structure which is hollow inside and is provided with an opening at the lower end, and a through hole is formed in one side wall of the fixing block (32); the top of the auxiliary heating plate (5) is fixedly connected with a connecting block (53), and a thread groove (531) is formed in the connecting block (53); and a bolt (321) is arranged and penetrates through the through hole and is in threaded connection with the inside of the thread groove, so that the auxiliary heating plate is detachably positioned and connected on the fixing block.
7. The furnace for processing industrial aluminum profiles according to claim 1, characterized in that: the inside cavity of auxiliary heating board (5), and the location is equipped with a plurality of heating wire (51) on the inside wall of this auxiliary heating board, just towards on the periphery wall of auxiliary heating board (5) a plurality of heat conduction piece (52) of fixedly connected with on rabbling mechanism's a side.
8. The furnace for processing industrial aluminum profiles according to claim 7, characterized in that: the two auxiliary heating plates (5) are arranged and are of semi-arc structures which are oppositely arranged; the heat conducting blocks (52) are arranged at intervals from top to bottom and are of arc-shaped plate structures.
9. The furnace for processing industrial aluminum profiles according to claim 1, characterized in that: the bottom of the smelting crucible (11) is fixedly connected with a discharge pipe (12) which communicates the interior of the smelting crucible with the exterior of the heating furnace body.
10. The furnace for processing industrial aluminum profiles according to claim 1, characterized in that: the top fixedly connected with of lifting support (3) has an installation frame (4), driving motor (41) fixed connection in the bottom department of installation frame (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022849579.2U CN214276496U (en) | 2020-12-02 | 2020-12-02 | Smelting furnace for processing industrial aluminum profile |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022849579.2U CN214276496U (en) | 2020-12-02 | 2020-12-02 | Smelting furnace for processing industrial aluminum profile |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214276496U true CN214276496U (en) | 2021-09-24 |
Family
ID=77778686
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022849579.2U Active CN214276496U (en) | 2020-12-02 | 2020-12-02 | Smelting furnace for processing industrial aluminum profile |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214276496U (en) |
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2020
- 2020-12-02 CN CN202022849579.2U patent/CN214276496U/en active Active
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