Engine cooling system flow guide mechanism
Technical Field
The utility model relates to an engine cooling system field specifically is an engine cooling system water conservancy diversion mechanism.
Background
With the rapid development of industrial technology, fans have been widely applied in various fields such as household appliances, ships, automobiles, aviation and the like, and various fans such as air conditioning fans, range hood fans, automobile cooling fans and the like are in the future. The industrial fan is widely applied to the fields of automobiles and ships, and needs to provide enough cooling air volume for cooling the engine, but the requirement on the cooling capacity of an engine cooling system is continuously improved along with the increasing requirements on gas emission and comfort of human beings.
The cooling system is an important component of an engine cabin body, how to improve the cooling system and improve the heat dissipation performance of the cabin body is the key point of current research, the fuel economy and the emission performance of the engine are determined, the air guide system is an important component for cooling and heat dissipation of the engine, and the structure and the size characteristics of the air guide system have great influence on the air volume of a cooling fan of the engine.
When the engine compartment is arranged, the total height 1/2 or 1/3 of the fan is exposed out of the wind-protecting ring, a large part of wind volume can be blown to the sky side or the ground when the fan works, a considerable part of wind volume is lost, and upward or downward wind can bring raised dust, thereby influencing the normal work of the engine and the water tank and reducing the service life. The fan outlet wind direction is not concentrated, and the cooling effect on the engine is often influenced. The larger the power of the fan is, the more the air quantity is dissipated, which has obvious influence on the cooling capacity of a cooling system, the fuel economy of a power system, the resistance of circulating air in a vehicle body and the like. As shown in fig. 1, when a vehicle is loaded, the fan usually exposes the total height 1/2 or 1/3 outside the wind protection ring, a gap between the blade tip of the fan and the inner wall of the wind protection ring is called a blade tip gap, a considerable part of air can escape along the blade tip gap, the escaped air can blow to the sky side and the ground, a large amount of dust can be brought to an engine compartment, the dust can affect the normal operation of a water tank, the cooling capacity of the water tank is reduced or lost, and serious consequences such as high temperature are generated.
The prior art open fan outlet mechanism has the following disadvantages: firstly, gaps between the fan and the wind protection ring on the top side and the ground side are not shielded, and dust or other fine particles on the top side and the ground side of the engine compartment can be drawn into the engine compartment along with wind; secondly, because of serious dust pollution, after the vehicle is used for a period of time, the fins of the radiator are easy to block, and the heat dissipation capacity of a cooling system is sharply reduced; thirdly, wind at the bottom of the engine compartment deflects downwards and blows to the ground to cause a dust raising phenomenon, and the raised dust is attached to metal parts of the engine compartment to cause scaling of the engine and accelerate metal corrosion; fourthly, when the wind direction of the fan is directly blown to the ground, part of high-temperature gas is sucked into the cooling system again to generate hot air backflow, and the hot air backflow can relatively reduce the liquid-gas temperature difference of the radiator, so that the heat exchange efficiency of the radiator is influenced, and the heat dissipation capacity of the cooling system is finally influenced.
SUMMERY OF THE UTILITY MODEL
Utility model purpose: in order to solve the not enough of prior art, an engine cooling system water conservancy diversion mechanism, prevent the amount of wind scattered effusion, engine cooling system water conservancy diversion mechanism plays the guide effect to the wind direction, avoids being drawn into the engine compartment with the dust on day side and ground, the fin does not have blocking phenomenon, still is comparatively clean in the engine compartment, does not have the raise dust phenomenon, makes the extreme ambient temperature that whole car can adapt to obviously improve.
The technical scheme is as follows: in order to achieve the above object, the present invention provides an engine cooling system flow guiding mechanism, which includes: the wind guide mechanisms are fixed at the upper and lower positions of the wind protection ring through threaded connection and are arranged at the upper and lower sides of the wind protection ring, so that the direction of airflow is changed, wind is prevented from blowing to the sky side or the ground side, and two same wind guide devices are arranged on the sky side and the ground side of the wind protection ring, so that the wind direction is guided;
the water conservancy diversion mechanism include: the cross section of the outer frame is L-shaped, the reinforcing ribs are fixed at the axial positions of the outer frame, the guide blades are arranged on the reinforcing ribs, and the bolt holes are formed in the protruding parts of the outer frame.
As a further preferred aspect of the present invention, the two diversion mechanisms are located on the same straight line.
As a further preferred aspect of the present invention, the outer frame has a fan shape.
As a further preferred aspect of the present invention, the outer frame has a central angle of 60 ° to 75 °.
As a further preferred embodiment of the present invention, the guide blades are installed on the reinforcing ribs in a tilted and uniform manner.
As a further preferred aspect of the present invention, the inclination angle of the guide vane is 30 ° to 60 °, and this design can reduce the dust emission and greatly contribute to the improvement of the hot air return flow.
As a further preferred aspect of the present invention, the guide mechanism is fixed to the wind-protection ring by passing a bolt hole through a bolt or a screw.
Has the advantages that: an engine cooling system water conservancy diversion mechanism, compare with prior art, have following advantage:
1. the engine cooling system flow guide mechanism is arranged at a gap between the top end of the blade and the inner side of the wind protection ring to prevent the air volume from escaping, and plays a role in guiding the wind direction to avoid dust on the top side and the ground from being drawn into an engine room;
2. compared with the pollution condition of an engine compartment tested in March under the same working condition, the fins of the vehicle radiator of the traditional mechanism are seriously accumulated, and the fins of the vehicle using the engine cooling system flow guide mechanism are not blocked;
3. the vehicle using the engine cooling system flow guide mechanism has the advantages that the interior of an engine compartment is still relatively clean, and the dust raising phenomenon is avoided;
4. the engine cooling system flow guide mechanism can effectively improve the hot air backflow phenomenon, and through test comparison, the air inlet temperature at the front end of the engine compartment is obviously reduced by a vehicle additionally provided with the novel engine cooling system flow guide mechanism; through a road test of the heat balance capability of the actual vehicle under the working condition of maximum torque, the adaptable limit environment temperature of the whole vehicle is obviously improved;
5. the vehicle using the engine cooling system flow guide mechanism has obviously reduced inlet air temperature, about 7 ℃ reduction and obvious improvement effect.
Drawings
Fig. 1 is a schematic structural diagram of the prior art.
Fig. 2 is a schematic view of the installation of the present invention;
fig. 3 is an enlarged view of an installation diagram of the present invention;
fig. 4 is a front view of the present invention;
fig. 5 is a right side view of the present invention;
FIG. 6 is a graph of the thermal balance test of the original car water tank;
figure 7 is the installation the utility model discloses a vehicle water tank heat balance test curve.
Detailed Description
The invention will be further elucidated with reference to the drawings and the specific embodiments.
As shown in fig. 2, fig. 3, fig. 4, and fig. 5, the diversion mechanism of an engine cooling system of the present invention includes: the wind-guard circle, guiding mechanism 2, frame 21, strengthening rib 22, guide vane 23 and bolt hole 24.
The gas finish-work radiator 4 after the intercooler 5 cools off finally gets into the inside of engine 6 under the drive of fan 3 again, installs engine cooling system water conservancy diversion mechanism 2 in the upper and lower both sides of protecting wind circle 1 through threaded connection's mode, prevents that the amount of wind from dispersing everywhere and escaping, and engine cooling system water conservancy diversion mechanism plays the guide effect to the wind direction, avoids being drawn into engine compartment with the dust on day side and ground.
Comparative experimental data
Experiment one, use engine cooling system water conservancy diversion mechanism after, the recent temperature contrast of engine compartment front end:
according to the comparison of the data in the table, the air inlet temperature is obviously reduced by about 7 ℃, and the improvement effect is obvious.
Experiment two, engine cooling system water conservancy diversion mechanism around, real car thermal balance ability road test under the maximum torque operating mode uses the whole car that novel engine cooling system water conservancy diversion mechanism can adapt to extreme ambient temperature obviously to improve.
In order to verify the influence of hot air backflow on the heat dissipation of the cooling system, a real vehicle thermal balance capability road test is carried out under the working condition of maximum torque so as to verify whether the adaptable limit environment temperature of the whole vehicle is improved. The calculation formula of the service temperature of the whole vehicle in the limit environment is as follows:
LAT=Tmax-ΔT/2-(Ttest-Tanbient) (1)
in the formula: t ismaxThe maximum allowable water outlet temperature is 105 ℃; the delta T is the temperature difference of inlet and outlet water of the diesel engine; t istestThe highest stable water outlet temperature is obtained by measurement; t isanbientIs the ambient temperature at the time of the test.
As known by formula (1) and fig. 6, fig. 7, the adaptable limit ambient temperature of former car 48.1 ℃, use the utility model engine cooling system water conservancy diversion mechanism adaptable limit ambient temperature behind 51.9 ℃, heat-sinking capability promotes 7.9%, through experimental verification, engine compartment pollution phenomenon is improved, and the radiator fin does not have the jam again. The problem that the cooling system heat dissipation capacity is invalid, the cooling system heat dissipation capacity is improved, metal corrosion is prevented and the like can be solved by solving the dust raising phenomenon of the fan.