CN214270660U - Automatic feeding device of all-electric melting glass kiln - Google Patents
Automatic feeding device of all-electric melting glass kiln Download PDFInfo
- Publication number
- CN214270660U CN214270660U CN202022755793.1U CN202022755793U CN214270660U CN 214270660 U CN214270660 U CN 214270660U CN 202022755793 U CN202022755793 U CN 202022755793U CN 214270660 U CN214270660 U CN 214270660U
- Authority
- CN
- China
- Prior art keywords
- feeding
- feeding arm
- arm
- translation
- rotating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
Abstract
An automatic feeding device of an all-electric melting glass kiln comprises a liquid level information acquisition mechanism, a PLC control system, a feeding bin, a feeding arm translation mechanism and a feeding arm rotation mechanism; the liquid level information acquisition mechanism is used for acquiring image information of the liquid level in the glass kiln and transmitting the information to the PLC control system; the PLC control system is used for judging a point needing to be fed with materials and the feeding amount, and controlling the feeding bin, the feeding arm translation mechanism, the feeding arm rotating mechanism and the feeding arm to move; the feeding arm makes the feeding end correspond to the position of a point to be fed through back and forth movement and left and right swinging, and then fixed-point feeding operation is carried out. The utility model discloses cooperation formation of image location technique accomplishes the operation of throwing material of full-electric melting glass kiln, has realized the fixed point ration and has thrown the material process automatically, has reached the purpose that improves glass melt liquid quality in the kiln, improves operator working condition, reduction in production cost.
Description
Technical Field
The utility model relates to a feeding device of a glass furnace, in particular to a fixed-point feeding device of an all-electric melting glass furnace matched with an imaging positioning technology.
Background
In the preparation process of the medium borosilicate glass tube, the feeding operation of the all-electric melting type glass kiln generally adopts a manual timing and quantitative feeding mode, but the feeding mode has poor material feeding uniformity and is easy to mix other impurities, the phenomena that partial areas in the kiln are fully melted and other areas cannot be fully melted due to the accumulation of cold materials can also occur, so that the problems of overhigh furnace top temperature, unstable chemical properties of the materials and the like can occur, the quality of glass melt in the kiln is directly influenced, and the waste of electric heat energy is caused; in addition, the manual feeding operation has the defects of high labor intensity of operators, bad operation environment and the like, and is easy to cause misoperation, so that the whole kiln material is scrapped.
SUMMERY OF THE UTILITY MODEL
The utility model provides an automatic feeding device of all-electric melting glass kiln aims at the material operation of throwing through the all-electric melting glass kiln of imaging positioning technology control, realizes the fixed point ration and throws the material process automatically, reaches the purpose that improves glass melt liquid quality in the kiln, improves operator operating condition, reduction in production cost.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
an automatic feeding device of an all-electric melting glass kiln comprises a liquid level information acquisition mechanism, a PLC control system, a feeding bin, a feeding arm translation mechanism and a feeding arm rotation mechanism; the liquid level information acquisition mechanism is used for acquiring liquid level image information in the glass kiln and transmitting the information to the PLC control system; the PLC control system is used for judging a point needing to be fed with materials and the feeding amount, and controlling the feeding bin, the feeding arm translation mechanism, the feeding arm rotating mechanism and the feeding arm to move; the feeding arm translation mechanism is used for realizing the forward and backward movement of the feeding arm; the feeding arm rotating mechanism is used for realizing the left-right swing of the feeding arm; the feeding arm makes the feeding end correspond to the position of a point to be fed through back and forth movement and left and right swinging, and then fixed-point feeding operation is carried out.
According to the automatic feeding device of the all-electric melting glass kiln, the liquid level information acquisition mechanism is provided with the lifting cylinder and the digital camera, the lifting cylinder is arranged on the top cover of the glass kiln in an inverted mode, the lower end of the piston rod of the lifting cylinder is fixedly connected with the digital camera, a digital camera lifting channel and a channel cover plate are arranged on the top cover of the glass kiln, when the channel cover plate is opened, the lifting cylinder drives the digital camera to penetrate through the lifting channel to enter the glass kiln, and image information of the liquid level in the glass kiln is obtained by shooting through the digital camera.
According to the automatic feeding device of the all-electric melting glass kiln, the channel cover plate is driven to open and close by the cylinder or the motor.
According to the automatic feeding device of the all-electric melting glass kiln, the feeding arm is provided with the belt conveying mechanism; a discharge hole of the feeding bin is positioned above the belt conveying mechanism; and a feed inlet of the feeding bin is communicated with a material groove of the batching system.
According to the automatic feeding device of the all-electric melting glass kiln, the feeding arm translation mechanism comprises a translation motor, a rotating shaft and a moving base; the translation motor is fixed on the horizontal ground outside the glass kiln, and an output shaft of the translation motor is fixedly connected with the rotating shaft; the outer surface of the rotating shaft is provided with threads, the movable base is sleeved on the rotating shaft, and a screw nut transmission unit is formed by the movable base and the rotating shaft.
According to the automatic feeding device of the all-electric melting glass kiln, the feeding arm translation mechanism is also provided with a translation guide rail, and the translation guide rail is fixed on the horizontal ground; the movable base is assembled with the translation guide rail.
According to the automatic feeding device of the all-electric melting glass kiln, the feeding arm rotating mechanism comprises a rotating seat, a turntable, a driving gear and a rotating motor; the rotating seat is fixedly assembled with the feeding arm; the turntable is coaxially assembled with the rotating seat, and gear teeth meshed with the driving gear are arranged on the outer edge of the turntable; the driving gear is fixedly arranged on an output shaft of the rotating motor.
According to the automatic feeding device of the all-electric melting glass kiln, the translation motor and the rotating motor are servo motors.
The utility model relates to an automatic feeding device of an all-electric melting glass kiln, which utilizes a digital camera to extend into the glass kiln for taking pictures, the digital camera returns to the outside of the glass kiln after the pictures are taken, a channel cover plate seals a lifting channel of the digital camera, and simultaneously the digital camera transmits the pictures to a processor of a PLC control system; the processor firstly judges the position of a material feeding point by using a color RGB value algorithm, then calculates the actual area of the material feeding part by the area pixel area, and calculates the feeding amount according to the actual area of the material feeding part; the feeding bin feeds materials to the belt conveying mechanism according to the feeding amount; the feeding arm translation mechanism and the feeding arm rotating mechanism act to drive the feeding arm to extend into the glass kiln through a feeding port on the side wall of the glass kiln so that the feeding port corresponds to the position of a point to be fed; the PLC control system sends out an instruction, and the belt conveying mechanism operates to complete fixed-point quantitative feeding operation. Therefore, the utility model discloses utilize the operation of throwing of imaging positioning technology control all-electric melting glass kiln, realized that the fixed point ration is automatic to throw the material process, reached the purpose that improves glass melt liquid quality in the kiln, improve operator operating condition, reduction in production cost.
Drawings
FIG. 1 is a schematic view of an automatic feeding device of an all-electric melting glass furnace of the present invention;
FIG. 2 is an enlarged view of the structure at I in FIG. 1;
FIG. 3 is a top view of FIG. 1;
FIG. 4 is a schematic view of the operating state of the liquid level information acquisition mechanism;
FIG. 5 is a schematic view of the operation of the material arm translation mechanism;
fig. 6 is a schematic view of the operation process of the feeding arm rotating mechanism.
The list of labels in the figure is:
1. a digital camera; 2. a lifting cylinder; 3. a channel cover plate; 4. a feeding port; 5. a feeding arm; 6. a rotating base; 7. a feeding bin; 8. a translation motor; 9. a rotating shaft; 10. a turntable; 11. moving the base; 12. a rotating electric machine; 13. a translation guide rail; 14. the liquid level in the glass kiln; 15. a glass kiln; 16. a drive gear.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and specific embodiments.
Referring to fig. 1 and 2, the automatic feeding device of the all-electric melting glass kiln of the utility model comprises a liquid level information acquisition mechanism, a PLC control system, a feeding bin 7, a feeding arm 5, a feeding arm translation mechanism and a feeding arm rotation mechanism; the liquid level information acquisition mechanism is provided with a lifting cylinder 2 and a digital camera 1, the lifting cylinder 2 is arranged on a top cover of the glass kiln 15 in an inverted mode, the lower end of a piston rod of the lifting cylinder 2 is fixedly connected with the digital camera 1, a digital camera lifting channel and a channel cover plate 3 are arranged on the top cover of the glass kiln 15, and the channel cover plate 3 is driven to open and close by a cylinder or a motor.
Referring to fig. 1, in the automatic feeding device of the all-electric melting glass furnace of the utility model, the feeding arm 5 is provided with a belt conveying mechanism; a discharge hole of the feeding bin 7 is positioned above the belt conveying mechanism; a feed inlet of the feeding bin 7 is communicated with a material groove of the batching system; throw material arm translation mechanism and include translation motor 8, pivot 9, remove base 11 and translation guide rail 13, servo motor is chooseed for use to translation motor 8, and translation motor 8 fixes at 15 outside levels of glass kiln subaerially, and translation motor 8's output shaft and pivot 9 fixed connection, 9 surfaces of pivot have the screw thread, and removal base 11 suit is on pivot 9, constitutes screw nut drive unit by removing base 11 and pivot 9, translation guide rail 13 fixes at the level subaerial, removal base 11 and translation guide rail 13 fit together.
Referring to fig. 3, the automatic feeding device of the all-electric melting glass furnace of the utility model comprises a rotary base 6, a rotary table 10, a driving gear 16 and a rotating motor 12; the rotating seat 6 is fixedly assembled with the feeding arm 5; the rotary table 10 is coaxially assembled with the rotary base 6, and gear teeth meshed with the driving gear 16 are arranged on the outer edge of the rotary table 10; the driving gear 16 is fixedly arranged on an output shaft of the rotating motor 12; the rotating motor is a servo motor.
Referring to fig. 4, 5 and 6, the automatic feeding device for the all-electric melting glass kiln of the utility model collects the liquid level information in the glass kiln through the liquid level information collecting mechanism and transmits the information to the PLC control system; the PLC control system is used for analyzing liquid level information in the glass kiln, judging a feeding point and a feeding amount, and controlling the feeding bin 7, the feeding arm translation mechanism, the feeding arm rotation mechanism and the feeding arm 5 to move; the feeding arm translation mechanism is used for realizing the forward and backward movement of the feeding arm 5; the feeding arm rotating mechanism is used for realizing the left-right swing of the feeding arm 5; the feeding arm 5 moves back and forth and swings left and right to enable the feeding end of the feeding arm to correspond to the position of a point needing to be fed, and then fixed-point feeding operation is carried out. The specific operation steps are as follows:
firstly, opening a channel cover plate 3 on a top cover of a glass kiln 15 under the driving of an air cylinder or a motor, moving a lifting air cylinder 2 to drive a digital camera 1 to extend into the glass kiln 15 for taking a picture, returning the digital camera 1 to the outside of the glass kiln 15 after the picture taking is finished, closing a lifting channel of the digital camera by the channel cover plate 3, and simultaneously transmitting the picture to a processor of a PLC control system by the digital camera;
secondly, the processor firstly judges the position of a material feeding point by using a color RGB value algorithm, then calculates the actual area of the material feeding part by the area pixel area, and calculates the feeding amount according to the actual area of the material feeding part;
thirdly, the feeding bin feeds materials to the belt conveying mechanism according to the feeding amount; then the feeding arm translation mechanism acts to drive the feeding arm 5 to extend into the glass kiln 15 through a feeding port 4 on the side wall of the glass kiln 15;
fourthly, the feeding arm rotating mechanism acts, and the feeding end of the feeding arm 5 corresponds to the position of a point needing to be fed through the swing of the feeding arm;
and fifthly, sending an instruction by the PLC control system, and finishing fixed-point quantitative feeding operation by the belt conveying mechanism.
Claims (8)
1. An automatic feeding device of an all-electric melting glass kiln is characterized by comprising a liquid level information acquisition mechanism, a PLC control system, a feeding bin (7), a feeding arm (5), a feeding arm translation mechanism and a feeding arm rotating mechanism; the liquid level information acquisition mechanism is used for acquiring image information of the liquid level in the glass kiln and transmitting the information to the PLC control system; the PLC control system is used for judging a point needing to be fed with materials and the feeding amount, and controlling the feeding bin (7), the feeding arm translation mechanism, the feeding arm rotation mechanism and the feeding arm (5) to move; the feeding arm translation mechanism is used for realizing the forward and backward movement of the feeding arm (5); the feeding arm rotating mechanism is used for realizing the left-right swing of the feeding arm (5); the feeding arm (5) enables the feeding end to correspond to the position of a point to be fed through back and forth movement and left and right swinging, and then fixed-point feeding operation is carried out.
2. The automatic feeding device of the all-electric melting glass furnace according to claim 1, wherein the liquid level information collecting mechanism is provided with a lifting cylinder (2) and a digital camera (1), the lifting cylinder (2) is arranged on the top cover of the glass furnace (15) in an inverted manner, the lower end of a piston rod of the lifting cylinder (2) is fixedly connected with the digital camera (1), a digital camera lifting channel and a channel cover plate (3) are arranged on the top cover of the glass furnace (15), when the channel cover plate (3) is opened, the lifting cylinder (2) drives the digital camera (1) to pass through the lifting channel to enter the glass furnace (15), and the digital camera (1) is used for photographing and collecting image information of the liquid level in the glass furnace.
3. The automatic feeding device of the all-electric glass melting furnace according to the claim 2, wherein the channel cover plate (3) is driven by a cylinder or a motor to open and close.
4. The automatic feeding device of the all-electric glass melting furnace according to the claim 1, 2 or 3, characterized in that the feeding arm (5) is provided with a belt conveying mechanism; a discharge hole of the feeding bin (7) is positioned above the belt conveying mechanism; and a feed inlet of the feeding bin (7) is communicated with a material groove of the batching system.
5. The automatic feeding device of the all-electric glass melting furnace according to claim 4, wherein the feeding arm translation mechanism comprises a translation motor (8), a rotating shaft (9) and a moving base (11); the translation motor (8) is fixed on the horizontal ground outside the glass kiln (15), and an output shaft of the translation motor (8) is fixedly connected with the rotating shaft (9); the outer surface of the rotating shaft (9) is provided with threads, the moving base (11) is sleeved on the rotating shaft (9), and a screw nut transmission unit is formed by the moving base (11) and the rotating shaft (9).
6. The automatic feeding device of the all-electric glass melting furnace according to claim 5, wherein the feeding arm translation mechanism is further provided with a translation guide rail (13), and the translation guide rail (13) is fixed on a horizontal ground; the movable base (11) is assembled with the translation guide rail (13).
7. The automatic feeding device of the all-electric glass melting furnace according to claim 6, wherein the feeding arm rotating mechanism comprises a rotating base (6), a turntable (10), a driving gear (16) and a rotating motor (12); the rotating seat (6) is fixedly assembled with the feeding arm (5); the rotary table (10) is coaxially assembled with the rotary seat (6), and gear teeth meshed with the driving gear (16) are arranged on the outer edge of the rotary table (10); the driving gear (16) is fixedly arranged on an output shaft of the rotating motor (12).
8. The automatic feeding device of the all-electric glass melting furnace according to claim 7, wherein the translation motor (8) and the rotating motor (12) are servo motors.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022755793.1U CN214270660U (en) | 2020-11-25 | 2020-11-25 | Automatic feeding device of all-electric melting glass kiln |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022755793.1U CN214270660U (en) | 2020-11-25 | 2020-11-25 | Automatic feeding device of all-electric melting glass kiln |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214270660U true CN214270660U (en) | 2021-09-24 |
Family
ID=77776868
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022755793.1U Active CN214270660U (en) | 2020-11-25 | 2020-11-25 | Automatic feeding device of all-electric melting glass kiln |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214270660U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114349308A (en) * | 2021-12-31 | 2022-04-15 | 河南旭阳光电科技有限公司 | Feeding device and method for ultra-thin float glass |
-
2020
- 2020-11-25 CN CN202022755793.1U patent/CN214270660U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114349308A (en) * | 2021-12-31 | 2022-04-15 | 河南旭阳光电科技有限公司 | Feeding device and method for ultra-thin float glass |
| CN114349308B (en) * | 2021-12-31 | 2023-12-12 | 河南旭阳光电科技有限公司 | Float ultra-thin glass feeding device and method |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN214270660U (en) | Automatic feeding device of all-electric melting glass kiln | |
| CN209735784U (en) | Ball mill feeding device | |
| CN219478021U (en) | Operation submitting platform for robot education | |
| CN116351307A (en) | Intelligent production equipment for manufacturing low-carbon energy by compounding various wastes | |
| CN115747012A (en) | Parabacteroides goldsteinii feed additive preparation system | |
| CN109733654B (en) | Plant edible oil apparatus for producing | |
| CN210414952U (en) | Distributing device of concrete brick making machine | |
| CN219301222U (en) | Grain and oil raw material drying device | |
| CN220593584U (en) | Concrete discharging mechanism | |
| CN219765233U (en) | Automatic blendor of metallic chromium production | |
| CN220634347U (en) | Novel dissolving tank | |
| CN221289880U (en) | Laser welding equipment convenient to maintain | |
| CN220114002U (en) | Feeding positioning mechanism of resin tile stamping equipment | |
| CN219415778U (en) | Aluminum water heating and heat preserving furnace | |
| CN219395877U (en) | Pig raising feeding device with timing feeding function | |
| CN219769117U (en) | 3D printing consumables extrusion device | |
| CN220174112U (en) | Automatic pig house fodder supply device | |
| CN220390038U (en) | Pre-baked anode charging limiting device for aluminum electrolysis | |
| CN221303139U (en) | Quality inspection and control device for protein powder | |
| CN219924829U (en) | Automatic tin dipping equipment | |
| CN116808941B (en) | Slag regulator rapid ball forming device and application method thereof | |
| CN220048072U (en) | Sodium lactate apparatus for producing | |
| CN220847004U (en) | Maintenance road surface caulking device | |
| CN217315794U (en) | High-efficient novel numerical control die casting machine | |
| CN114319789B (en) | Automatic plastering robot |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |