CN214270188U

CN214270188U - Integrated production line for producing and filling snow honey

Info

Publication number: CN214270188U
Application number: CN202023191876.9U
Authority: CN
Inventors: 蔡昭龙; 杨平; 王金胜
Original assignee: Hubei Fengzhibao Apiculture Ltd
Current assignee: Hubei Fengzhibao Apiculture Ltd
Priority date: 2020-12-27
Filing date: 2020-12-27
Publication date: 2021-09-24
Anticipated expiration: 2030-12-27

Abstract

Snow honey production filling integration assembly line includes: the device comprises a snow honey production stirring device and a conveying device, wherein the snow honey production stirring device comprises a stainless steel tank body and a double-blade stirrer, the stainless steel tank body is communicated with a first storage tank through a conveying pump, and the first storage tank is communicated with a second storage tank of a bottling device through a second conveying pipe; the honey production method comprises the steps of placing mature honey, particularly mature linden honey, in a stainless steel tank body, adding 5 wt% of crystallized honey serving as a crystal nucleus into the mature honey in the tank body, starting a double-blade stirrer, enabling air to rapidly penetrate into the honey to fully emulsify the mature honey through the high-speed rotating stirring effect of the double-blade stirrer, obtaining white milk liquid with fully emulsified air, rapidly bottling, freezing and crystallizing, and obtaining the fully crystallized and emulsified white honey.

Description

Integrated production line for producing and filling snow honey

Technical Field

The utility model belongs to the technical field of bee product deep-processing, concretely relates to bottled assembly line technical field of snow honey production.

Background

Various nectars in the prior art are rich in variety, but the appearance is usually light brown dense liquid, so that the variety is monotonous and lacks rich and colorful visual impression, and no good solution is provided for the defect.

SUMMERY OF THE UTILITY MODEL

The utility model aims at overcoming the not enough of prior art, provide a snow honey production filling integration assembly line, include: the snow honey production stirring device comprises a stainless steel tank body and a double-blade stirrer, wherein the stainless steel tank body is communicated with a first storage tank through a conveying pump, the first storage tank is communicated with a second storage tank of the bottling device through a second conveying pipe, and the bottling device consists of a suction and delivery device consisting of a first group of cylinders and a feeder consisting of a second group of cylinders; the honey production method comprises the steps of placing mature honey, particularly mature linden honey, in a stainless steel tank body, adding 5 wt% of crystallized honey serving as a crystal nucleus into the mature honey in the tank body, starting a double-blade stirrer, enabling air to rapidly penetrate into the honey to fully emulsify the mature honey through the high-speed rotating stirring effect of the double-blade stirrer, obtaining white milk liquid with fully emulsified air, rapidly bottling, freezing and crystallizing, and obtaining the fully crystallized and emulsified white honey.

The stainless steel tank body is further optimized to be of a cylindrical structure, a speed reducing motor is fixedly arranged on the upper end face of a stainless steel support, a power output shaft of the speed reducing motor is perpendicular to the upper end face of the stainless steel support, the power output shaft of the speed reducing motor is over against the center of a pouring opening of the stainless steel tank body and vertically extends downwards into the tank opening of the stainless steel tank body, a first locking sleeve is arranged at the power output shaft end of the speed reducing motor, a second locking sleeve of a coaxial double-blade stirrer is matched and coaxially connected with the first locking sleeve, and a turnover dustproof cover is arranged at the tank opening of the stainless steel tank body; a feed pipe passes through one side neutral position of stainless steel support along vertical direction and communicates to the jar mouth of the stainless steel jar body, and the remaining neutral position of stainless steel support is sealed with the corrosion resistant plate, and the stainless steel tee bend of head bottom is communicated to the feed liquor pipe of a delivery pump, and the outer wall lower extreme of the stainless steel jar body sets up the supporting legs.

Further optimizing, the stainless steel support is arranged on the upper edge of the tank opening of the stainless steel tank body, the stainless steel support is composed of two stainless steel square tubes which are parallel to each other, the center line of the stainless steel support crosses the center of the filling opening of the stainless steel tank body, and two ends of the stainless steel support are respectively welded on the outer side of the tank wall at the upper end of the stainless steel tank body.

Further optimize, set up first group's stirring leaf on a pair of leaf agitator's the center pin, the upper end of two leaf agitator sets up second locking sleeve pipe, and second locking sleeve pipe department axial symmetry sets up the extension rabbling arm, and the extension end perpendicular to that extends the rabbling arm sets up the stirring leaf of second group along vertical direction, and stainless steel tee bend right side sets up the baiting valve.

Further preferably, a group of cylinders is fixedly arranged on the platform, a support frame is arranged on the left side of the platform, a plurality of T-shaped three-way valves arranged side by side are arranged on the left side of the platform, each T-shaped three-way valve is formed by communicating a vertical branch pipe with a horizontal straight pipe, a first piston and a push rod are arranged in each horizontal straight pipe, the push rod of each T-shaped three-way valve extends leftwards into the cylinder body of each cylinder and is vertically connected with a second piston, the lower end of the vertical branch pipe of each T-shaped three-way valve is communicated with a bottling feeding pipe, the other end of the bottling feeding pipe is communicated with the lower end of the left side wall of a second storage tank, the upper end of the vertical branch pipe of each T-shaped three-way valve is communicated with a discharge pipe, the discharge pipe is communicated with a material injector, a plurality of material injectors are sequentially arranged on the support frame from left to right, each material injector comprises a material injector cylinder, a material injector push rod and a material injector piston, an automatic conveying device is arranged below the group of material injectors, the conveyer belt of the automatic conveyer device is over against the material filling port of the material filling device and extends to the left and right sides.

Further optimize, the lower extreme of the vertical branch pipe of group T type three-way valve sets up an automatic lifting switch board, and the pivot of automatic lifting switch board sets up on the left side of the lower extreme of vertical branch pipe along the fore-and-aft direction.

Further optimize, the second storage tank is cuboid or square structure, and the upper end of second storage tank sets up half fixed half movable case lid, and the lateral wall of second storage tank sets up heat preservation electric heater, and automatic conveyor is provided with the conveyer belt.

And further optimizing, the PLC of the intelligent honey bottle filling machine controls the control of the electromagnetic control air valve switches of the air cylinder and the material filling device to be in orderly linkage, and simultaneously, the automatic conveying belt is controlled by a program to convey the filled honey bottles leftwards.

Further optimizing, the operation of capping and boxing after the snow honey is bottled adopts an intelligent robot arm to cap and box.

Further optimizing, after bottling and boxing the honey, transferring into a refrigeration house for freezing, keeping the freezing temperature at 18 ℃ below zero, the freezing time is 4-8 days, the optimal time is 5 days, and then transferring into a storage room for placing at about 10 ℃, the placing time is 4-6 days, and the optimal time is 5 days.

Advantageous effects

The utility model discloses a snow honey production filling integration assembly line, adopt the high-speed rotatory various honey that drives the internal doping of air rapid emulsification stainless steel jar of bilberry agitator and mix 5% crystallization honey, especially basswood honey, obtain the white emulsion honey that fully emulsifies and the abundant diffusion of crystal nucleus forms through the air, and through intelligent liquid filling machine bottling and put into the freezer crystallization refrigeration, prevent that the bubble from breaking in a large number or come-up layering influences the emulsification effect, obtain the white snow honey of fully crystallizing emulsification, increase the aesthetic feeling and the variety classification of honey, enrich honey goods variety, promote the consumer and purchase and use experience.

Drawings

FIG. 1 is a schematic view of a structure of a snow honey production and filling integrated production line;

FIG. 2 is a schematic structural diagram of a top view of an integrated production line for producing and filling the honey;

FIG. 3 is a schematic view of a partial front view of a stirring device for producing the snow honey;

FIG. 4 is a schematic view of a partial top view of a stirring device for producing the snow honey;

FIG. 5 is a schematic view of a partial front view of the snow honey bottling apparatus;

fig. 6 is a partial top view of the snow honey bottling apparatus. Second storage tank

In the figure: 1. the automatic material storage device comprises a stainless steel tank body, 2 stainless steel supports, 3 a speed reduction motor, 4 first locking sleeves, 5 double-blade stirrers, 6 second locking sleeves, 7 extending stirring arms, 8 first stirring blades, 9 second stirring blades, 10 dustproof covers, 11 material inlet pipes, 12 end covers, 13 conveying pumps, 14 supporting legs, 15 stainless steel tee joints, 16 discharge valves, 17 first material storage tanks, 18 bottling devices, 20 platforms, 21 air cylinders, 22 supporting frames, 23T-shaped three-way valve material storage tanks, 24 first pistons, 25 push rods, 26 second pistons, 29 automatic lifting switch plates, 30 rotating shafts, 31 material outlet pipes, 32 bottling material inlet pipes, 33 second tanks, 34 box covers, 35 automatic conveying devices, 36 material injection devices, 37 automatic conveying belts and 38 PLC controllers.

Detailed Description

The technical solution of the present invention will be clearly and completely described with reference to the accompanying drawings. In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

The embodiment of the utility model discloses a snow honey production filling integration assembly line that embodiment is shown in fig. 1, fig. 2, fig. 3, fig. 4, fig. 5, fig. 6 includes: the snow honey production stirring device comprises a stainless steel tank body 1 and a double-blade stirrer 5, wherein the stainless steel tank body 1 is communicated with a first material storage tank 17 through a conveying pump 13, the first material storage tank 17 is communicated with a second material storage tank 33 of a bottling device 18 through a second material conveying pipe, and the bottling device 18 is composed of a material sucking and conveying device formed by a first group of cylinders 21 and a material injecting device 36 formed by a second group of cylinders; the honey production method comprises the steps of placing mature honey, particularly mature linden honey, in a stainless steel tank body 1, adding 5 wt% of crystallized honey into the mature honey in the tank body to serve as a crystal nucleus, starting a double-blade stirrer 5, enabling air to rapidly penetrate into the honey to fully emulsify the mature honey through the high-speed rotating stirring effect of the double-blade stirrer 5, obtaining white milk liquid with fully emulsified air, rapidly bottling, freezing and crystallizing, and obtaining the fully crystallized and emulsified white honey.

Example one

The stainless steel tank body 1 is of a cylindrical structure, a speed reducing motor 3 is fixedly arranged on the upper end face of a stainless steel support 2, a power output shaft of the speed reducing motor 3 is perpendicular to the upper end face of the stainless steel support 2, the power output shaft of the speed reducing motor 3 is over against the center of a pouring opening of the stainless steel tank body 1 and vertically extends downwards into a tank opening of the stainless steel tank body 1, a first locking sleeve 4 is arranged at the power output shaft end of the speed reducing motor 3, a second locking sleeve 6 of a coaxial double-blade stirrer 5 is matched and coaxially connected with the first locking sleeve 4, and a turnover dustproof cover 10 is arranged at the tank opening of the stainless steel tank body 1; a feed pipe 11 penetrates through a neutral position on one side of a stainless steel support 2 along the vertical direction and is communicated to a tank opening of a stainless steel tank body 1, the rest neutral position of the stainless steel support 2 is sealed by a stainless steel plate, a liquid inlet pipe of a conveying pump 13 is communicated with a stainless steel tee 15 at the bottom of an end enclosure 12, and a supporting leg 14 is arranged at the lower end of the outer wall of the stainless steel tank body 1.

Example two

The stainless steel support 2 is arranged on the upper edge of the tank opening of the stainless steel tank body 1, the stainless steel support 2 is composed of two stainless steel square tubes which are parallel to each other, the central line of the stainless steel support 2 crosses the center of the filling opening of the stainless steel tank body 1, and two ends of the central line are respectively welded on the outer side of the tank wall at the upper end of the stainless steel tank body 1.

EXAMPLE III

Set up first group's stirring leaf 8 on a two leaf agitator 5's the center pin, the upper end of two leaf agitator 5 sets up second locking sleeve 6, and the sleeve pipe department axial symmetry of second locking sleeve 6 sets up extension stirring arm 7, and the extension end perpendicular to that extends stirring arm 7 sets up second group stirring leaf 9 along vertical direction, and stainless steel tee bend 15 right side sets up baiting valve 16.

Example four

A group of air cylinders 21 is fixedly arranged on the platform 20, a support frame 22 is arranged on the left side of the platform, a plurality of T-shaped three-way valves 23 arranged side by side are arranged on the left side of the platform 20, each T-shaped three-way valve 23 is formed by communicating a vertical branch pipe with a horizontal straight pipe, a first piston 24 and a push rod 25 are arranged in each horizontal straight pipe, the push rod 25 of each T-shaped three-way valve 23 extends leftwards into the cylinder body of the corresponding air cylinder 21 and is vertically connected with a second piston 26, the lower end of the vertical branch pipe of the T-shaped three-way valve 23 is communicated with a bottling feed pipe 32, the other end of the bottling feed pipe 32 is communicated with the lower end of the left side wall of a second storage tank 33, the upper end of the vertical branch pipe of the T-shaped three-way valve 23 is communicated with a discharge pipe 31, the discharge pipe 31 is communicated with an injection device 36, a plurality of injection devices 36 are sequentially arranged on the support frame 22 from left to right, each injection device 36 comprises an injection device air cylinder and an injection device push rod, An automatic conveying device 35 is arranged below the group of material injectors 36, and a conveying belt 37 of the automatic conveying device 35 is over against the material injecting ports of the group of material injectors 36 and extends towards the left and the right.

EXAMPLE five

An automatic lifting switch plate 29 is arranged at the lower end of the vertical branch pipe of the group T-shaped three-way valve 23, and a rotating shaft 30 of the automatic lifting switch plate 29 is arranged on the left side of the lower end of the vertical branch pipe along the front-back direction.

EXAMPLE six

The second storage tank 33 is of a cuboid or square structure, the upper end of the second storage tank 33 is provided with a half fixed and a half movable tank cover 34, the side wall of the second storage tank 33 is provided with a heat preservation electric heater, and the automatic conveying device 35 is provided with a conveying belt 37.

EXAMPLE seven

The PLC 38 of the intelligent honey bottle filling machine controls the electromagnetic control air valve switches of the control cylinder 21 and the material injection device 36 to be linked in order, and simultaneously, the automatic conveyer belt 37 is controlled by a program to convey filled honey bottles leftwards.

Example eight

And the operation of capping and boxing after the snow honey is bottled adopts an intelligent robot arm to cap and box.

Example nine

After being bottled and boxed, the honey is transferred into a refrigeration house for freezing, the freezing temperature is kept at 18 ℃ below zero, the freezing time is 4 to 8 days, the optimal time is 5 days, and then the honey is transferred into a storeroom for placing at the temperature of about 10 ℃, the placing time is 4 to 6 days, and the optimal time is 5 days.

The above description is only for the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art can substitute or change the technical solution and the concept of the present invention within the technical scope of the present invention.

Claims

1. Snow honey production filling integration assembly line, its characterized in that includes:

the stirring device for the production of the snow honey comprises a stainless steel tank body (1) and a double-blade stirrer (5), wherein the stainless steel tank body (1) is communicated with a first storage tank (17) through a conveying pump (13), the first storage tank (17) is communicated with a second storage tank (33) of a bottling device (18) through a second conveying pipeline, and the bottling device (18) is formed by a suction and conveying device formed by a first group of cylinders (21) and an injection device (36) formed by a second group of cylinders.

2. A honey production and filling integrated assembly line according to claim 1, wherein: the stainless steel tank body (1) is of a cylindrical structure, a speed reducing motor (3) is fixedly arranged on the upper end face of a stainless steel support (2), a power output shaft of the speed reducing motor (3) is perpendicular to the upper end face of the stainless steel support (2), the power output shaft of the speed reducing motor (3) is over against the center of a pouring opening of the stainless steel tank body (1) and vertically extends downwards into a tank opening of the stainless steel tank body (1), a first locking sleeve (4) is arranged at the power output shaft end of the speed reducing motor (3), a second locking sleeve (6) of the double-blade stirrer (5) is matched and coaxially connected with the first locking sleeve (4), and a turnable dustproof cover (10) is arranged at the tank opening of the stainless steel tank body (1); a feed pipe (11) penetrates through a neutral position on one side of the stainless steel support (2) along the vertical direction and is communicated to a tank opening of the stainless steel tank body (1), the rest neutral position of the stainless steel support (2) is sealed by a stainless steel plate, a liquid inlet pipe of a conveying pump (13) is communicated with a stainless steel tee joint (15) at the bottom of the seal head (12), and supporting legs (14) are arranged at the lower end of the outer wall of the stainless steel tank body (1).

3. A honey production and filling integrated assembly line according to claim 1, wherein: the stainless steel support (2) is arranged on the upper edge of the tank opening of the stainless steel tank body (1), the stainless steel support (2) is composed of two stainless steel square pipes which are parallel to each other, the central line of the stainless steel support (2) transversely penetrates through the center of the tank opening of the stainless steel tank body (1), and two ends of the central line are respectively welded on the outer side of the tank wall at the upper end of the stainless steel tank body (1).

4. A honey production and filling integrated assembly line according to claim 1, wherein: set up first group stirring leaf (8) on the center pin of a bilobed stirrer (5), the upper end of this bilobed stirrer (5) sets up second locking sleeve pipe (6), and the sleeve pipe department axial symmetry of this second locking sleeve pipe (6) sets up extension stirring arm (7), and this extension stirring arm (7) of extending end perpendicular to should extend stirring arm (7) and set up second group stirring leaf (9) along vertical direction, and this stainless steel tee bend (15) right side sets up baiting valve (16).

5. A honey production and filling integrated assembly line according to claim 1, wherein: a group of cylinders (21) is fixedly arranged on the platform (20), a support frame (22) is arranged on the left side of the platform, a plurality of T-shaped three-way valves (23) which are arranged side by side are arranged on the left side of the platform (20), each T-shaped three-way valve (23) is formed by communicating a vertical branch pipe with a horizontal straight pipe, a first piston (24) and a push rod (25) are arranged in each horizontal straight pipe, the push rod (25) of each T-shaped three-way valve (23) extends leftwards into the cylinder body of the corresponding group of cylinders (21) and is vertically connected with a second piston (26), the lower end of the vertical branch pipe of each T-shaped three-way valve (23) is communicated with a bottling feeding pipe (32), the other end of each bottling feeding pipe (32) is communicated with the lower end of the left side wall of a second material storage tank (33), the upper end of the vertical branch pipe of each T-shaped three-way valve (23) is communicated with a discharging pipe (31), and the discharging pipe (31) is communicated with a material injection device (36), the plurality of material injecting devices (36) are sequentially arranged on the supporting frame (22) from left to right, each material injecting device (36) comprises a material injecting device cylinder, a material injecting device push rod and a material injecting device piston, an automatic conveying device (35) is arranged below the group of material injecting devices (36), and a conveying belt (37) of the automatic conveying device (35) is over against the material injecting ports of the group of material injecting devices (36) and extends towards the left side and the right side.

6. A honey production and filling integrated assembly line according to claim 1, wherein: the lower end of the vertical branch pipe of the group of T-shaped three-way valves (23) is provided with an automatic lifting switch plate (29), and a rotating shaft (30) of the automatic lifting switch plate (29) is arranged on the left side of the lower end of the vertical branch pipe along the front-back direction.

7. A honey production and filling integrated assembly line according to claim 1, wherein: the second storage tank (33) is of a cuboid or square structure, the upper end of the second storage tank (33) is provided with a half fixed and a half movable tank cover (34), the side wall of the second storage tank (33) is provided with a heat preservation electric heater, and the automatic conveying device (35) is provided with a conveying belt (37).

8. A honey production and filling integrated assembly line according to claim 1, wherein: the PLC (38) of the intelligent honey bottle filling machine controls the electromagnetic control air valve switches of the air cylinder (21) and the material filling device (36) to be linked in order, and simultaneously, the automatic conveying belt (37) is controlled by a program to convey filled honey bottles leftwards.

9. A honey production and filling integrated assembly line according to claim 1, wherein: and the operation of capping and boxing after the snow honey is bottled adopts an intelligent robot arm to cap and box.