CN214265978U

CN214265978U - Equipment for manufacturing coconut palm rod product

Info

Publication number: CN214265978U
Application number: CN202022943843.9U
Authority: CN
Inventors: 谭杰
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-12-10
Filing date: 2020-12-10
Publication date: 2021-09-24
Anticipated expiration: 2030-12-10

Abstract

The utility model relates to the technical field of coconut palm bar production, in particular to a device for producing coconut palm bar products, which comprises a frame, and a rubbing device and a cutting device which are arranged on the frame; the rubbing device comprises a roller motor, a pressing roller and two main shaft rollers; the cutting device comprises a cutter base, a cutter and a cutting power mechanism. The utility model discloses an equipment of preparation coconut palm stick product adopts mechanized production mode to replace artifical preparation, realizes rubbing with the hands the automation of strip and cutting, has guaranteed the quality of product effectively, and production efficiency is high moreover, and product quality is good, has saved a large amount of human costs.

Description

Equipment for manufacturing coconut palm rod product

Technical Field

The utility model relates to a coconut palm excellent preparation technical field, concretely relates to equipment of preparation coconut palm excellent product.

Background

In the production process of the coconut bar, a coconut palm net containing rubber is placed on a plane operation table, then an inner strip, such as a batten bamboo or plastic pipe, is placed, then the coconut palm net is manually rolled a little above the inner strip and then is twisted into a strip, then the next process is carried out, a knife is used for pulling the twisted coconut palm back and forth, and coconut palm with the required length in the middle is cut. However, the existing manufacturing method has a plurality of disadvantages, one is that the diameter of the coconut palm fiber rod which is manually rolled out is large or small, the surface is not beautiful and uneven; secondly, the cut lengths are inconsistent, the error is large, the cut is not smooth, the speed is low, and a large amount of time and physical strength are consumed.

SUMMERY OF THE UTILITY MODEL

In order to overcome the defect that prior art exists, the utility model provides an equipment of preparation coconut palm stick product adopts mechanized production mode to replace artifical preparation, realizes rubbing with the hands the automation of strip and cutting, has guaranteed the quality of product effectively, and production efficiency is high moreover, and product quality is good, has saved a large amount of human costs.

In order to solve the technical problem, the utility model provides a following technical scheme:

an apparatus for producing coconut palm rod products comprises a base, and a rubbing device and a cutting device which are arranged on the base;

the rubbing device comprises a roller motor, a pressing roller and two main shaft rollers; the roller motor is arranged on the machine base, the spindle rollers and the pressing rollers are arranged between the machine base, the two spindle rollers are arranged on the same horizontal plane, the pressing rollers are arranged above the spindle rollers, the machine base is provided with a longitudinal moving mechanism, the longitudinal moving mechanism is connected with two ends of the pressing rollers through a connecting base, and the roller motor is connected with the spindle rollers through a transmission mechanism;

the cutting device comprises a cutter base, a cutter and a cutting power mechanism; the cutting mechanism comprises a cutter base, a connecting base, a cutter, a pressing roller, a main shaft roller, a pressing roller, a cutting power mechanism and a connecting base, wherein the cutter base is connected with the connecting base, the cutter is arranged below the cutter base and movably connected with the cutter base, a gap is formed in the pressing roller, the cutter is arranged between the main shaft roller and the pressing roller and hidden in the gap of the pressing roller, the cutting power mechanism is arranged on the cutter base, and the cutting power mechanism is connected with the cutter.

The utility model discloses in, put interior strip and coconut palm net on the main shaft cylinder, then start the strip device of rubbing with the hands and accomplish the strip preparation process of rubbing with the hands, when accomplishing the strip of rubbing with the hands, keep the roll of main shaft cylinder, start the cutter release that cutting power unit will hide in the cylinder gap of pushing down, the cutting of the coconut palm excellent after the strip of rubbing with the hands is accomplished, whole process is artifical only need be responsible for put into the equipment with the raw materials can, then all give machine work, degree of mechanization is high, the automation of strip and cutting is rubbed with the hands in the realization, the quality of product has been guaranteed effectively, and high production efficiency, good product quality, a large amount of human cost has been saved.

Furthermore, the cutting power mechanism comprises a first pushing frame, a second pushing frame, a telescopic mechanism and a transmission rod; the telescopic mechanism is arranged on the cutter base, the transmission rod is movably connected on the cutter base, one end of the first pushing frame is connected with the telescopic mechanism, the other end of the first pushing frame is connected with the middle part of the transmission rod, one end of the second pushing frame is connected with the cutter, the other end of the second pushing frame is connected with the tail end of the transmission rod, one end of the second pushing frame connected with the cutter is provided with a movable notch, the cutter is provided with a pushing rod which moves in the movable notch, when cutting is carried out, the telescopic mechanism pushes the first pushing frame to rotate, so that the transmission rod and the second pushing frame are driven to rotate, the second pushing frame rotates, the cutter is pushed to integrally move downwards through the matching of the movable notch and the pushing rod, the cutting is completed, the automation degree of the whole process is high, and the cutting is accurate and smooth, effectively ensuring the quality of the product.

Further, the telescopic mechanism comprises a first air cylinder and a push rod; the first cylinder sets up on the cutter base, the output of first cylinder with the one end of catch bar is connected, the other end of catch bar with first promotion frame is connected, utilizes the cylinder to promote, and power is strong, and the cutting is fast, and the incision is more level and more smooth, and product quality is higher.

Furthermore, the catch bar is a screw rod, an adjusting nut is arranged on the catch bar, a buffer spring is arranged between the adjusting nut and the catch bar, and a good buffering effect can be achieved during pushing and returning.

Further, be provided with the cutter track on the cutter base, the cutter with cutter track sliding connection can restrict the movement route of cutter, cuts more accurately and levelly and smoothly.

The cutter moving mechanism comprises a cutter moving base, a cutter moving motor, a cutter moving chain and a cutter moving screw rod; the connecting base is fixedly provided with a cutter moving nut and a cutter moving track, the cutter base is connected with the cutter moving track in a sliding manner, the cutter moving base is fixedly arranged on the cutter base, the cutter moving motor is fixedly arranged on the cutter base, the middle part of the cutter moving screw is connected with the cutter moving nut in a rotating manner, two ends of the cutter moving screw are arranged on the cutter moving base and movably connected with the cutter moving base, the cutter moving motor is connected with the cutter moving screw through the cutter moving chain, so that the position used for long-term cutting can be dull, the pressing roller is arranged on the connecting base, and the cutter base and the connecting base can move relatively, therefore, the relative position of the cutter base and the connecting base can be adjusted through the arrangement of the cutter moving mechanism, namely the relative position of the cutter and the pressing roller is adjusted, therefore, other parts of the cutter can be used for cutting the coconut strips, the service life of the cutter is prolonged, the utilization rate is improved, and the waste of resources is reduced.

Further, longitudinal movement mechanism includes second cylinder, fixing base, spacing and jacking spring, the fixing base is fixed to be set up on the frame, spacing fixed the setting is in on the fixing base, the second cylinder sets up in the spacing, the output of second cylinder set up in its below and with connection base connects, jacking spring sets up the top of second cylinder and is located the second cylinder with between the fixing base, when rubbing the strip preparation, the coconut palm stick can be along with constantly being drawn into of coconut palm net and become thick, through setting up spacing and jacking spring, can give the activity interval of some reservations of second cylinder, lets the cylinder of holding down have some ascending activity spaces, avoids blocking because of the coconut palm net and leading to the stopping of rubbing the strip work.

Furthermore, a longitudinal moving slide is arranged on the machine base, and the connecting base is in sliding connection with the longitudinal moving slide, so that the moving range of the connecting base is effectively limited.

Furthermore, a balance rod used for keeping overall balance is arranged between the machine bases, overall balance performance is improved, and stable operation of equipment is facilitated.

Furthermore, a positioning device is arranged on the machine base and is positioned above the spindle roller, when the inner strip is placed in, the inner strip can be placed according to the position of the positioning device, the inner strip is more convenient to place, and unnecessary slippage of the inner strip can be prevented.

Furthermore, a working platform is arranged on the machine base, so that workers can conveniently carry out related operations.

Compared with the prior art, the utility model discloses following beneficial effect has:

the utility model discloses an equipment of preparation coconut palm stick product has adopted mechanized production mode to replace artifical preparation, artifical only need be responsible for with interior strip and coconut palm net put into equipment can, then use machinery to make, degree of mechanization is high, realizes rubbing with the hands the automation of strip and cutting, has solved the problem of rubbing with the hands the strip inhomogeneous and cutting the unevenness, has improved the quality of product effectively, and production efficiency is high moreover, has saved a large amount of human costs.

Drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without any creative effort.

FIG. 1 is a schematic view of the overall structure of a coconut rod product of the present invention;

FIG. 2 is a schematic structural view of a cutting device for coconut palm rod production according to the present invention;

fig. 3 is an enlarged schematic view of a portion a of fig. 1.

Wherein: 1. a drum motor; 2. pressing down the roller; 3. a spindle drum; 4. a machine base; 5. a connection base; 6. a cutter base; 7. a cutter; 8. a first pushing frame; 9. a second pushing frame; 10. a transmission rod; 11. a movable notch; 12. pushing the rod; 13. a first cylinder; 14. a push rod; 15. a knife moving base; 16. a knife moving motor; 17. a cutter moving screw rod; 18. a second cylinder; 19. a fixed seat; 20. a limiting frame; 21. a jacking spring; 22. a longitudinally moving slide; 23. a gap; 24. moving a cutter nut; 25. a cutter moving chain; 26. a buffer spring; 27. and adjusting the nut.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely below, and it should be apparent that the described embodiments are only some embodiments of the present invention, but not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.

The embodiment of the utility model provides an include:

example 1:

as shown in fig. 1-3, an apparatus for making coir rod products comprises a machine base 4, and a rubbing device and a cutting device which are arranged on the machine base 4;

the rubbing device comprises a roller motor 1, a lower pressing roller 2 and two main shaft rollers 3; the roller motor 1 is arranged on a machine base 4, the spindle rollers 3 and the pressing rollers 2 are arranged between the machine base 4, the two spindle rollers 3 are arranged on the same horizontal plane, the pressing rollers 2 are arranged above the spindle rollers 3, the machine base 4 is provided with a longitudinal moving mechanism, the longitudinal moving mechanism is connected with two ends of the pressing rollers 2 through a connecting base 5, and the roller motor 1 is connected with the spindle rollers 3 through a transmission mechanism;

the cutting device comprises a cutter base 6, a cutter 7 and a cutting power mechanism; the cutter base 6 is connected with the connecting base 5, the cutter 7 is arranged below the cutter base 6 and movably connected with the cutter base, a gap 23 is formed in the pressing roller 2, the cutter 7 is arranged between the spindle roller 3 and the pressing roller 2 and hidden in the gap 23 of the pressing roller 2, the cutting power mechanism is arranged on the cutter base 6, and the cutting power mechanism is connected with the cutter 7.

The utility model discloses in, put interior strip and coconut palm net on main shaft cylinder 3, then start the strip device of rubbing with the hands and accomplish the strip preparation process of rubbing with the hands, when accomplishing the strip of rubbing with the hands, keep main shaft cylinder 3's roll, start cutting power unit and will hide the cutter 7 release in 2 gaps 23 of cylinder of pushing down, the cutting of the coconut palm excellent after accomplishing the strip of rubbing with the hands, whole process is artifical only need be responsible for put into the equipment with the raw materials can, then all give machine work, degree of mechanization is high, realize the automation of rubbing with the hands strip and cutting, the quality of product has been guaranteed effectively, moreover, high production efficiency, a large amount of human costs have been saved.

As shown in fig. 2, the cutting power mechanism includes a first pushing frame 8, a second pushing frame 9, a telescopic mechanism and a transmission rod 10; the telescopic mechanism is arranged on the cutter base 6, the transmission rod 10 is movably connected on the cutter base 6, one end of the first pushing frame 8 is connected with the telescopic mechanism, the other end of the first pushing frame 8 is connected with the middle part of the transmission rod 10, one end of the second pushing frame 9 is connected with the cutter 7, the other end of the second pushing frame 9 is connected with the tail end of the transmission rod 10, one end of the second pushing frame 9 connected with the cutter 7 is provided with a movable notch 11, the cutter 7 is provided with a pushing rod 12 which moves in the movable notch 11, when cutting is carried out, the telescopic mechanism pushes the first pushing frame 8 to rotate, thereby drive transfer line 10 and second push away the frame 9 and rotate, through activity breach 11 and the cooperation that promotes stick 12, promote the whole downstream of cutter 7, accomplish the cutting, whole process automation degree is high, cuts accurate level, has guaranteed the quality of product effectively.

As shown in fig. 2, the telescopic mechanism includes a first cylinder 13 and a push rod 14; first cylinder 13 sets up on cutter base 6, and the output of first cylinder 13 is connected with the one end of catch bar 14, and the other end of catch bar 14 is connected with first propelling movement frame 8, utilizes the cylinder to promote, and power is strong, and the cutting is fast, and the incision is more level and smooth, and product quality is higher.

As shown in FIG. 2, the pushing rod 14 is a screw rod, an adjusting nut 27 is disposed on the pushing rod 14, and a buffer spring 26 is disposed between the adjusting nut 27 and the pushing rod 14, so that good buffering effect can be achieved during pushing and returning.

In this embodiment, be provided with the cutter track on the cutter base 6, cutter 7 and cutter track sliding connection can restrict the movement route of cutter 7, cut more accurate level.

As shown in fig. 2, the device further comprises a knife moving mechanism, wherein the knife moving mechanism comprises a knife moving base 15, a knife moving motor 16, a knife moving chain 25 and a knife moving screw 17; a knife moving nut 24 and a knife moving track are fixedly arranged on the connecting base 5, the cutting base 6 is connected with the knife moving track in a sliding manner, the knife moving base 15 is fixedly arranged on the cutting base 6, a knife moving motor 16 is fixedly arranged on the cutting base 6, the middle part of a knife moving screw 17 is rotatably connected with the knife moving nut 24, two ends of the knife moving screw 17 are arranged on the knife moving base 15 and movably connected with the knife moving base 15, the knife moving motor 16 is connected with the knife moving screw 17 through a knife moving chain 25, so that the used parts of the cutting knife 7 are much more blunt, the pressing roller 2 is arranged on the connecting base 5, the cutting base 6 and the connecting base 5 can move relatively, therefore, the relative position of the cutting base 6 and the connecting base 5 can be adjusted through the arrangement of the knife moving mechanism, namely, the relative position of the cutting knife 7 and the pressing roller 2 is adjusted, and therefore, the other parts of the cutting knife 7 can be used for cutting coconut coir strips, the service life of the cutter 7 is prolonged, the utilization rate is improved, and the waste of resources is reduced.

As shown in fig. 3, the longitudinal moving mechanism includes a second cylinder 18, a fixing seat 19, a limiting frame 20 and a jacking spring 21, the fixing seat 19 is fixedly arranged on the machine base 4, the limiting frame 20 is fixedly arranged on the fixing seat 19, the second cylinder 18 is arranged in the limiting frame 20, the output end of the second cylinder 18 is arranged below the output end and is connected with the connecting base 5, the jacking spring 21 is arranged above the second cylinder 18 and is positioned between the second cylinder 18 and the fixing seat 19, when the rubbing strip is manufactured, the coconut palm fiber rod can be thickened along with the continuous rolling of the coconut palm fiber net, through the arrangement of the limiting frame 20 and the jacking spring 21, some reserved activity sections can be provided for the second cylinder 18, the pressing roller 6 is allowed to have some upward activity spaces, and the stop of the rubbing strip work caused by the clamping of the coconut palm fiber net is avoided.

As shown in fig. 1, the machine base 4 is provided with a longitudinal moving slideway 22, and the connecting base 5 is slidably connected with the longitudinal moving slideway 22, so that the moving range of the connecting base 5 is effectively limited.

In this embodiment, a balance bar for maintaining overall balance is disposed between the machine bases 4, so as to improve overall balance performance and facilitate smooth operation of the equipment.

In this embodiment, the machine base 4 is provided with a positioning device, the positioning device is positioned above the spindle roller 3, and when the inner strip is placed, the inner strip can be placed according to the position of the positioning device, so that the inner strip is more convenient to place, and the inner strip can be prevented from unnecessary sliding.

In this embodiment, the machine base 4 is provided with a working platform, which facilitates the relevant operations of workers.

In this embodiment, the number of the cutters 7 is several, and the number of the gaps 23 on the pressing roller 2 is several, so that the cutting device can be adjusted according to actual conditions when in use.

The utility model discloses a work flow includes rubbing with the hands strip and cutting two parts:

the making process of the rubbing strip comprises the following steps:

the coconut palm fiber net containing rubber is placed on a working platform, then an inner strip, such as a wood strip, a bamboo or a plastic tube, is placed on the inner strip, the coconut palm fiber net is manually rolled a bit, then the coconut palm fiber net is placed in the middle of two spindle rollers 3, equipment is started, a pressing roller 2 is pressed down, a cutter 7 is hidden in a gap 23 at the moment, a roller motor 1 is started, a roller rotating device rotates, and the coconut palm fiber net is rolled.

The cutting and manufacturing process comprises the following steps:

according to the step of rubbing the strips, after the coconut palm net is completely rolled, the cutter 7 arranged in the gap 23 of the pressing roller 2 is automatically pressed down through the telescopic mechanism, under the assistance of the rotation of the three rollers, the coconut palm tails which are cut by the cutter 7 and are excessive can be easily cut as required, and the coconut palm tails can be simultaneously and repeatedly processed, and then the pressing roller 2 and the cutter 7 return to the original position at the same time to cycle back and forth.

The above only is the embodiment of the present invention, not limiting the patent scope of the present invention, all of which utilize the equivalent structure or equivalent flow transformation made by the content of the specification of the present invention, or directly or indirectly applied to other related technical fields, all included in the same way in the patent protection scope of the present invention.

Claims

1. The equipment for manufacturing the coconut rod product is characterized by comprising a base, and a rubbing device and a cutting device which are arranged on the base;

2. The apparatus of claim 1, wherein the cutting mechanism comprises a first pushing frame, a second pushing frame, a telescoping mechanism, and a drive rod; the telescopic mechanism is arranged on the cutter base, the transmission rod is movably connected to the cutter base, one end of the first pushing frame is connected with the telescopic mechanism, the other end of the first pushing frame is connected to the middle of the transmission rod, one end of the second pushing frame is connected with the cutter, the other end of the second pushing frame is connected with the tail end of the transmission rod, a movable notch is formed in one end, connected with the cutter, of the second pushing frame, and a movable rod is arranged on the cutter and is movable in the movable notch.

3. The apparatus for producing coconut coir rod products of claim 2 wherein the telescoping mechanism comprises a first cylinder and a push rod; the first air cylinder is arranged on the cutter base, the output end of the first air cylinder is connected with one end of the push rod, and the other end of the push rod is connected with the first pushing frame.

4. The apparatus for producing coconut palm bar product of claim 3, wherein the push rod is a screw, an adjusting nut is disposed on the push rod, and a buffer spring is disposed between the adjusting nut and the push rod.

5. The apparatus for producing coconut rod products of claim 2 wherein said cutter base is provided with a cutter track, said cutter being slidably connected to said cutter track.

6. The apparatus of claim 2, further comprising a knife moving mechanism, wherein the knife moving mechanism comprises a knife moving base, a knife moving motor, a knife moving chain, and a knife moving screw; the cutter moving mechanism is characterized in that a cutter moving nut and a cutter moving track are fixedly arranged on the connecting base, the cutter base is in sliding connection with the cutter moving track, the cutter moving base is fixedly arranged on the cutter base, the cutter moving motor is fixedly arranged on the cutter base, the middle of the cutter moving screw is rotatably connected with the cutter moving nut, two ends of the cutter moving screw are arranged on the cutter moving base and movably connected with the cutter moving base, and the cutter moving motor is connected with the cutter moving screw through a cutter moving chain.

7. The apparatus for producing coir rod products of claim 1, wherein the longitudinal moving mechanism comprises a second cylinder, a fixing seat, a limiting frame and a jacking spring, the fixing seat is fixedly arranged on the machine base, the limiting frame is fixedly arranged on the fixing seat, the second cylinder is arranged in the limiting frame, the output end of the second cylinder is arranged below the second cylinder and connected with the connecting base, and the jacking spring is arranged above the second cylinder and located between the second cylinder and the fixing seat.

8. The apparatus for producing coir rod products of claim 1 wherein a balance bar is positioned between said housings for maintaining overall balance.

9. The apparatus of claim 1 wherein the frame has a positioning means disposed thereon, the positioning means being positioned above the spindle drum.

10. The apparatus of claim 1 wherein the frame has a work platform disposed thereon.