CN214251576U - Automatic detect atomizer spraying flow and life's equipment - Google Patents
Automatic detect atomizer spraying flow and life's equipment Download PDFInfo
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- CN214251576U CN214251576U CN202120451750.6U CN202120451750U CN214251576U CN 214251576 U CN214251576 U CN 214251576U CN 202120451750 U CN202120451750 U CN 202120451750U CN 214251576 U CN214251576 U CN 214251576U
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Abstract
The utility model relates to a spraying detection area, in particular to automatic detect atomizer spraying flow and life's equipment. The equipment comprises an equipment frame, a liquid supply mechanism, a spraying mechanism, an air exhaust mechanism, an electrical control mechanism, a recovery mechanism, the spraying mechanism is arranged in the middle of the equipment frame, the liquid supply mechanism is arranged at the top of the equipment frame, the recovery mechanism is arranged at the bottom of the equipment frame, the air exhaust mechanism is connected with the equipment frame and an air outlet aligns to a spraying area of the spraying mechanism, the spraying mechanism comprises a sprayer to be tested, a spraying container, a container high liquid level sensor, a container middle liquid level sensor, the spraying container is connected with the sprayer to be tested, the container high liquid level sensor, the container middle liquid level sensor is connected with the upper portion of the spraying container respectively, the middle portion of the spraying container is connected with the container high liquid level sensor, and the container middle liquid level sensor is connected with the electrical control mechanism. The device can accurately detect the flow and the service life of the sprayer, and increase the safety protection in the test process and ensure the safe operation.
Description
Technical Field
The utility model relates to a spraying detection area, in particular to automatic detect atomizer spraying flow and life's equipment.
Background
The sprayer in the current market detects the spray flow and the service life mainly through a flow detection sensor; because the flow that the atomizer sprayed at every turn is less, traditional flow detection sensor detection error is great, and the accurate flow of testing the atomizer of the way does not exist.
The sprayer can not be automatically charged, long-time continuous work cannot be carried out, and the service life of the sprayer can be accurately measured. And the safety protection system is not provided, so that the safe operation of equipment in the alcohol spraying process cannot be ensured.
SUMMERY OF THE UTILITY MODEL
The utility model provides an automatic detect atomizer spraying flow and life's equipment aims at solving current atomizer check out test set and does not have the accurate measurement flow and lack safety protection's problem.
The utility model provides an automatic detect atomizer spraying flow and life's equipment, construct, air exhaust mechanism, electrical control mechanism, recovery mechanism including equipment frame, confession liquid mechanism, spraying mechanism, air exhaust mechanism, electrical control mechanism, recovery mechanism, spraying mechanism sets up the middle part at equipment frame, confession liquid mechanism sets up at equipment frame's top and supplies liquid to spraying mechanism, it sets up in equipment frame's bottom and retrieves the hydrojet that spraying mechanism discharged, air exhaust mechanism connects equipment frame and air exit and aims at the spraying region of spraying mechanism, liquid level sensor, product clamping tool in the atomizer that awaits measuring, storage spraying liquid's spray container, container height liquid level sensor, the container are constructed to the spraying mechanism, the product clamping tool is fixed on spraying container, the atomizer that awaits measuring is connected on product clamping tool, container height liquid level sensor, product clamping tool, The liquid level sensor in the container is respectively connected with the upper part and the middle part of the spraying container, and the electric control mechanism is connected with the high liquid level sensor in the container and the liquid level sensor in the container. The time difference between the liquid in the spray container flowing from the container high liquid level sensor to the container medium liquid level sensor is detected through the electric control mechanism, so that the spray flow of the sprayer to be detected is detected and calculated.
As a further improvement of the utility model, the spraying mechanism further comprises a container low liquid level sensor, the container low liquid level sensor is connected at the lower part of the spraying container, and the electrical control mechanism is connected with the container low liquid level sensor. The low liquid level sensor of container makes the response and reminds when the liquid level is too low in spray container, avoids the interior liquid of spray container too little and leads to the atomizer idle running that awaits measuring to influence the measuring result.
As a further improvement of the present invention, the spraying mechanism further comprises a liquid discharge joint connected to the bottom of the spraying container, and the outlet of the liquid discharge joint is aligned with the recovery mechanism. The liquid discharge connector has a discharge outlet for residual liquid in the spray container or for the spray container after being cleaned.
As a further improvement, the spraying mechanism further comprises a control button cylinder for controlling the work of the sprayer to be tested, and the electrical control mechanism is connected with the control button cylinder. The electric control mechanism controls the starting or closing of the sprayer to be detected by adjusting the movement of the control button cylinder, so that the requirement of automatic detection control is met.
As a further improvement, the spraying mechanism includes the optic fibre, the vision inductor that whether the automated inspection power lamp flicker and change, the atomizer that awaits measuring is connected to optic fibre, the atomizer that awaits measuring is aimed at to the induction port of vision inductor, optic fibre, vision inductor are connected respectively to electrical control mechanism. The operation and electric quantity conditions of the sprayer to be tested can be monitored in real time through the optical fiber and the visual sensor, and the alarm can be given to the conditions such as defects in time.
As a further improvement, the electrical control mechanism is an electrical control cabinet provided with a touch display screen. The electric control cabinet can display data in the detection process, and can operate equipment through touch control.
As a further improvement, the utility model discloses a this equipment is including the mechanism of charging, the mechanism of charging includes charging cylinder, positive pole joint, negative pole joint, the atomizer that awaits measuring is connected respectively to positive pole joint and negative pole joint, charging cylinder connects one of them of positive pole joint or negative pole joint, the drive charging cylinder makes positive pole joint and negative pole joint closed or break off. When the atomizer that awaits measuring lacks the electricity, the cylinder that charges stretches out and drives positive pole joint and negative pole joint contact circular telegram, charges for the atomizer that awaits measuring, and the cylinder that charges contracts when need not to charge and contracts disconnection positive pole joint and negative pole joint the contact can to carry out automatic charging for the atomizer that awaits measuring.
As a further improvement, the utility model discloses a this equipment includes the dropping liquid control mechanism who instils into spray container with liquid, dropping liquid control mechanism connects on the equipment frame to the setting is being supplied liquid mechanism and spraying between the mechanism, supply liquid mechanism to include stock solution chamber, the high level sensor in stock solution chamber, the low level sensor in stock solution chamber, feed liquor pump, liquid joint, the inlet in stock solution chamber is connected to the feed liquor pump, the liquid outlet in liquid joint connection stock solution chamber, the stock solution chamber is through going out liquid joint connection one or more dropping liquid control mechanism, the upper portion, the lower part in stock solution chamber are connected respectively to the low level sensor in the high level sensor in stock solution chamber, stock solution chamber. The liquid storage cavity high liquid level sensor can detect the liquid storage amount in the liquid storage cavity, and the liquid storage cavity low liquid level sensor can give an alarm when detecting that the liquid in the liquid storage cavity is too low, so that the liquid level in the liquid storage cavity is monitored in real time, and the supply of the sprayed liquid is ensured; the spraying liquid is dispersed into one or more spraying containers through one or more liquid dropping control mechanisms, so that each spraying container is continuously supplied with the spraying liquid, and the requirement of simultaneously detecting one or more sprayers to be detected is met.
As a further improvement, the exhaust mechanism includes fan updraft ventilator, water tank circulating device, the spraying region of spraying mechanism is aimed at in fan updraft ventilator's suction opening, fan updraft ventilator's air outlet is connected to in the water tank circulating device. The fan exhaust device exhausts exhaust gas into the water tank circulating device to ensure that the sprayer to be tested operates in a safe and environment-friendly environment.
As a further improvement of the present invention, the recovery mechanism includes a bottom recovery device, a collection device, the bottom recovery device is connected to the bottom of the equipment frame, the collection device is connected to the equipment frame and is located between the spraying mechanism and the bottom recovery device, the collection device is aligned to the bottom of the spraying mechanism, and the collection device is connected to the bottom recovery device. The collecting device is used for collecting the spray liquid flowing out of the spraying mechanisms in a dispersing mode and collecting the spray liquid to the bottom recovery device in a centralized mode through pipelines for unified recovery.
The utility model has the advantages that: this equipment can accurate flow and the life who detects the atomizer, has solved the great problem of traditional flow detection sensor detection error to increase the safety protection of testing process, ensure safe operation.
Drawings
FIG. 1 is an overall view of the apparatus for automatically detecting the spray flow and the service life of a sprayer according to the present invention;
FIG. 2 is a structural diagram of the spraying mechanism of the present invention;
fig. 3 is a structural diagram of a charging mechanism of the present invention;
FIG. 4 is a structural view of the liquid supply mechanism of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments.
The utility model relates to an automatic detect atomizer spraying flow and life's equipment, this equipment can charge to the product automatically to install alcohol circulation system additional, the safety protection system ensures operation safety.
As shown in figures 1 and 2, the equipment comprises an equipment frame 1, a liquid supply mechanism 2, a spraying mechanism 3, an exhaust mechanism, an electric control mechanism 6 and a recovery mechanism, wherein the spraying mechanism 3 is arranged in the middle of the equipment frame 1, the liquid supply mechanism 2 is arranged at the top of the equipment frame 1 and supplies liquid to the spraying mechanism 3, the recovery mechanism is arranged at the bottom of the equipment frame 1 and recovers the spray liquid discharged by the spraying mechanism 3, the exhaust mechanism is connected with the equipment frame 1, an exhaust outlet of the exhaust mechanism is aligned with the spraying area of the spraying mechanism 3, the spraying mechanism 3 comprises a sprayer 4 to be tested, a spraying container 32 for storing the sprayed liquid, a container high liquid level sensor 33 and a container medium liquid level sensor 34, the spraying container 32 is connected with the sprayer 4 to be tested, the container high liquid level sensor 33 and the container medium liquid level sensor 34 are respectively connected with the upper part and the middle part of the spraying container 32, and the electric control mechanism 6 is connected with the container high liquid level sensor 33, A liquid level sensor 34 in the vessel.
As shown in fig. 2, the spraying mechanism 3 further comprises a container low liquid level sensor 35, the container low liquid level sensor 35 is connected to the lower part of the spraying container 32, the electrical control mechanism 6 is connected to the container low liquid level sensor 35, and the container low liquid level sensor 35 is used for alarming when the liquid level in the spraying container 32 is low; the spray container 32 further comprises a liquid discharge connector 36, the liquid discharge connector 36 is connected to the bottom of the spray container 32, an outlet of the liquid discharge connector 36 is aligned with the recovery mechanism, and the liquid discharge connector 36 is used for discharging residual liquid or redundant liquid of the spray container 32 and can also be used for discharging cleaning liquid for cleaning the spray container 32; the sprayer testing device is characterized by further comprising a control button cylinder for controlling the sprayer to be tested to work, the electric control mechanism 6 is connected with the control button cylinder, and the control button cylinder comprises a power supply button cylinder 37 for controlling a power supply switch and a starting button cylinder 38 for starting or closing the sprayer to be tested; the automatic detection device comprises an optical fiber 39 and a visual sensor which are used for automatically detecting whether a power lamp flickers and changes or not, wherein the optical fiber 39 is connected with a sprayer 4 to be detected, a sensing port of the visual sensor is aligned with the sprayer 4 to be detected, and an electric control mechanism 6 is respectively connected with the optical fiber 39 and the visual sensor.
The electrical control mechanism 6 is preferably an electrical control cabinet provided with a touch display screen, and the electrical control cabinet is connected with the sensor, the control button cylinder and other components on the spraying mechanism 3 through data lines, is used for acquiring relevant data and displaying the data on the touch display screen, and can operate the test of the sprayer 4 to be tested through touch.
As shown in fig. 3, the apparatus further includes a charging mechanism 5, the charging mechanism 5 includes a charging cylinder 51, a positive connector 52, and a negative connector 53, the positive connector 52 and the negative connector 53 are respectively connected to the sprayer 4 to be tested, the charging cylinder 51 is connected to one of the positive connector 52 and the negative connector 53, and the charging cylinder 51 is driven to close or open the positive connector 52 and the negative connector 53. The positive electrode tab 52 and the negative electrode tab 53 may be banana tabs. The negative electrode connector 53 is fixedly connected, the positive electrode connector 52 is connected to the telescopic cylinder body of the charging cylinder 51, and the charging cylinder 51 drives the positive electrode connector 52 to move so as to realize contact or disconnection with the negative electrode connector 53; similarly, the positive electrode terminal 52 may be fixedly connected to the telescopic cylinder of the charging cylinder 51, and the negative electrode terminal 53 may be connected to the telescopic cylinder to be connected to or disconnected from the telescopic cylinder.
The sprayer 4 to be tested is fixed to a product clamping jig 31 of the spraying mechanism 3, the product clamping jig 31 is fixed on a spraying container 32, the sprayer 4 to be tested is connected to the product clamping jig 31, changes of liquid in the spraying container 32 are sensed and detected through two fixed capacitive sensors, namely a container high liquid level sensor 33 and a container middle liquid level sensor 34, time difference is calculated and converted into flow data, changes of the flow data in the working process of the sprayer 4 to be tested are recorded, and the changes are displayed on a touch screen on an electrical control cabinet; an optical fiber 39 and a visual sensor which are used for automatically detecting whether the power supply LED lamp is changed in a flickering mode are arranged to identify whether the sprayer 4 to be detected is in power shortage and give an alarm, and automatic charging is carried out through the on-off of a charging cylinder 51; and (3) the sprayer 4 to be tested circularly works until the flow data is reduced to the lower limit value or the charging device cannot charge the electric quantity, and the total working time before is recorded as the service life value of the sprayer 4 to be tested.
The device also comprises a liquid dropping control mechanism 7 for dropping liquid into the spray container, and the liquid dropping control mechanism 7 is connected to the device frame 1 and is arranged between the liquid supply mechanism 2 and the spray mechanism 3. As shown in fig. 4, the liquid supply mechanism 2 includes a liquid storage cavity 21, a liquid storage cavity high liquid level sensor 22, a liquid storage cavity low liquid level sensor 23, a liquid inlet pump 24, and a liquid outlet connector 25, the liquid inlet pump 24 is connected to a liquid inlet of the liquid storage cavity 21, the liquid outlet connector 25 is connected to a liquid outlet of the liquid storage cavity 21, the liquid storage cavity 21 is connected to one or more liquid dropping control mechanisms 7 through the liquid outlet connector 25, and the liquid storage cavity high liquid level sensor 22 and the liquid storage cavity low liquid level sensor 23 are respectively connected to an upper portion and a lower portion of the liquid storage cavity 21.
The recycling mechanism comprises a bottom recycling device 82 and a collecting device 81, wherein the bottom recycling device 82 is connected to the bottom of the equipment frame 1, the collecting device 81 is connected to the equipment frame 1 and located between the spraying mechanism 3 and the bottom recycling device 82, the collecting device 81 is aligned to the bottom of the spraying mechanism 3, and the collecting device 81 is connected to the bottom recycling device 82. The collecting device 81 may be a funnel shape, a funnel mouth is used for collecting the alcohol flowing out from the plurality of spraying mechanisms 3, and the lower end of the funnel mouth is connected to the bottom recovery device 82 through a hose, so as to recover the alcohol in a centralized manner.
The equipment tests and counts the spraying flow and the service life of the sprayer 4 to be tested by using alcohol as a test medium; the liquid supply mechanism is positioned at the top of the equipment and used for supplying alcohol, the liquid is automatically replenished through a hose peristaltic pump, namely a liquid inlet pump 24, and the alcohol can be circularly operated through an alcohol collecting device 81 and a bottom recovery device 82, so that the alcohol liquid is saved.
The exhaust mechanism comprises a fan air draft device 91 and a water tank circulating device 92, an air draft opening of the fan air draft device 91 is aligned with a spraying area of the spraying mechanism 3, and an air outlet of the fan air draft device 91 is connected into the water tank circulating device 92. When fan updraft ventilator 91 normally worked, this equipment was just allowed work to discharge into water tank circulating device 92 with convulsions gas and ensure that the atomizer 4 that awaits measuring carries out the operation in safe environmental protection environment.
The equipment is provided with a product bar code information tracing system, the bar code information of the sprayer 4 to be tested is input into the equipment, the test result corresponding to the test station can be bound and recorded into an industrial personal computer, Excel tables under different test time are generated, and the tracing and checking of subsequent products are facilitated.
The foregoing is a more detailed description of the present invention, taken in conjunction with the specific preferred embodiments thereof, and it is not intended that the invention be limited to the specific embodiments shown and described. To the utility model belongs to the technical field of ordinary technical personnel, do not deviate from the utility model discloses under the prerequisite of design, can also make a plurality of simple deductions or replacement, all should regard as belonging to the utility model discloses a protection scope.
Claims (10)
1. The utility model provides an automatic detect equipment of atomizer spraying flow and life, its characterized in that, includes equipment frame, supplies liquid mechanism, spraying mechanism, exhaust mechanism, electrical control mechanism, retrieves the mechanism, spraying mechanism sets up the middle part at equipment frame, supply liquid mechanism to set up at equipment frame's top and supply liquid to spraying mechanism, retrieve the mechanism setting and retrieve spraying mechanism exhaust hydrojet in equipment frame's bottom, exhaust mechanism connects equipment frame and air exit and aims at the spraying region of spraying mechanism, spraying mechanism includes the atomizer that awaits measuring, stores the spray container of liquid, container height level sensor, level sensor in the container, product clamping tool is fixed on spraying container, the atomizer that awaits measuring is connected on product clamping tool, container height level sensor, product clamping tool, The liquid level sensor in the container is respectively connected with the upper part and the middle part of the spraying container, and the electric control mechanism is connected with the high liquid level sensor in the container and the liquid level sensor in the container.
2. The apparatus as claimed in claim 1, wherein said spray mechanism further comprises a low tank level sensor attached to a lower portion of the spray tank, and said electrical control mechanism is connected to the low tank level sensor.
3. The apparatus of claim 1 wherein the spray mechanism further comprises a drain fitting attached to the bottom of the spray container, the drain fitting having an outlet aligned with the recovery mechanism.
4. The apparatus for automatically detecting the spraying flow and the service life of the sprayer according to claim 1, wherein the spraying mechanism further comprises a control button cylinder for controlling the operation of the sprayer to be tested, and the electric control mechanism is connected with the control button cylinder.
5. The device for automatically detecting the spraying flow and the service life of the sprayer according to claim 1, wherein the spraying mechanism comprises an optical fiber and a visual sensor which automatically detect whether the power lamp changes in a flickering mode, the optical fiber is connected with the sprayer to be detected, a sensing port of the visual sensor is aligned with the sprayer to be detected, and the electrical control mechanism is respectively connected with the optical fiber and the visual sensor.
6. The device for automatically detecting the spray flow and the service life of the sprayer according to any one of claims 1 to 5, wherein the electric control mechanism is an electric control cabinet provided with a touch display screen.
7. The device for automatically detecting the spray flow and the service life of the sprayer according to claim 1, characterized by comprising a charging mechanism, wherein the charging mechanism comprises a charging cylinder, a positive connector and a negative connector, the positive connector and the negative connector are respectively connected with the sprayer to be detected, the charging cylinder is connected with one of the positive connector and the negative connector, and the charging cylinder is driven to close or open the positive connector and the negative connector.
8. The device of claim 1, comprising a liquid control mechanism for dropping liquid into the spray container, wherein the liquid control mechanism is connected to the frame of the device and disposed between the liquid supply mechanism and the spray mechanism, the liquid supply mechanism comprises a liquid storage cavity, a high liquid level sensor in the liquid storage cavity, a low liquid level sensor in the liquid storage cavity, a liquid inlet pump, and a liquid outlet joint, the liquid storage cavity is connected to the liquid outlet joint, the liquid storage cavity is connected to one or more liquid control mechanisms through the liquid outlet joint, and the high liquid level sensor in the liquid storage cavity, the low liquid level sensor in the liquid storage cavity are respectively connected to the upper portion and the lower portion of the liquid storage cavity.
9. The apparatus of claim 1, wherein the exhaust mechanism comprises a fan blower, an air outlet of the fan blower is aligned with the spray area of the spray mechanism, and an air outlet of the fan blower is connected to the water tank circulation device.
10. The apparatus of claim 1, wherein the recycling mechanism comprises a bottom recycling device connected to the bottom of the frame of the apparatus, and a collecting device connected to the frame of the apparatus and located between the spraying mechanism and the bottom recycling device, the collecting device aligned with the bottom of the spraying mechanism, the collecting device connected to the bottom recycling device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120451750.6U CN214251576U (en) | 2021-03-02 | 2021-03-02 | Automatic detect atomizer spraying flow and life's equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120451750.6U CN214251576U (en) | 2021-03-02 | 2021-03-02 | Automatic detect atomizer spraying flow and life's equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214251576U true CN214251576U (en) | 2021-09-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120451750.6U Active CN214251576U (en) | 2021-03-02 | 2021-03-02 | Automatic detect atomizer spraying flow and life's equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214251576U (en) |
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2021
- 2021-03-02 CN CN202120451750.6U patent/CN214251576U/en active Active
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