CN214241314U

CN214241314U - Secondary filling mechanism

Info

Publication number: CN214241314U
Application number: CN202120033751.9U
Authority: CN
Inventors: 杜伯韬; 郑泽本; 周成钢; 刘涛
Original assignee: Shenyang Beiya Beverage Machinery Co ltd
Current assignee: Shenyang Beiya Beverage Machinery Co ltd
Priority date: 2021-01-07
Filing date: 2021-01-07
Publication date: 2021-09-21
Anticipated expiration: 2031-01-07

Abstract

The utility model provides a secondary filling mechanism, solves that the operation speed that current artifical manual feeding mode exists is slow, production efficiency is low, and sanitary conditions is poor, the material drip packing box body easily on, have the seepage risk, influence product quality's problem. Be provided with the secondary filling feed cylinder of pan feeding mouth including the lower extreme lateral part, its characterized in that: the bottom of secondary filling feed cylinder is provided with vertical arrangement's discharging pipe, and the lower extreme of discharging pipe is provided with transverse arrangement's secondary filling storage tube, and the rear end of secondary filling storage tube is provided with secondary filling propelling movement cylinder, and the front end of secondary filling storage tube is provided with the secondary filling conveying pipeline, and the secondary filling conveying pipeline links to each other with the filling main line, is provided with on discharging pipe and the secondary filling conveying pipeline respectively and irritates material pneumatic butterfly valve. The automatic filling machine has the advantages of reasonable design, compact structure, high automation degree, stable and quick filling process, accurate control of filling quantity, capability of meeting the requirement of food sanitation grade, and safe and reliable use.

Description

Secondary filling mechanism

Technical Field

The utility model belongs to the technical field of food filling equipment, concretely relates to degree of automation is high, and the filling process is steady, quick, and filling volume control is accurate, can satisfy the secondary filling mechanism of food sanitation grade requirement.

Background

In order to enrich the product line and widen the sale channel, some food processing enterprises need to fill the materials such as fruit grains, jam or granular pulp for the second time on the basis of adding the original liquid materials. At present, most of secondary filling adopts a manual feeding mode, and semi-open type weighing and feeding operation is adopted, so that the operation speed is low, the production efficiency is low, potential safety hazards exist, the sanitary condition is poor, and the requirement of food sanitation grade cannot be met. In addition, the loaded materials are easy to drip on the packaging box body, so that the leakage risk is caused, and the product quality is seriously influenced. There is a need for improvements in prior art methods and apparatus for secondary filling of materials.

SUMMERY OF THE UTILITY MODEL

The utility model discloses to above-mentioned problem, provide a degree of automation height, the filling process is steady, quick, and filling volume control is accurate, can satisfy the secondary filling mechanism of food sanitation grade requirement.

The utility model adopts the technical proposal that: this secondary filling mechanism includes secondary filling feed cylinder, its characterized in that: a feeding opening is formed in the side part of the lower end of the secondary filling material barrel, and a feeding valve is further arranged at the feeding opening; the bottom of the secondary filling material cylinder is provided with a vertically arranged discharging pipe, the lower end of the discharging pipe is provided with a secondary filling storage pipe which is transversely arranged, the rear end of the secondary filling storage pipe is provided with a secondary filling pushing cylinder, the front end of the secondary filling storage pipe is provided with a secondary filling conveying pipe, and the secondary filling conveying pipe is connected with a main filling pipeline; and a material filling pneumatic butterfly valve is arranged on the discharging pipe, and a material filling pneumatic butterfly valve is also arranged on the secondary filling conveying pipe.

The secondary filling and pushing device comprises a secondary filling and pushing cylinder, a filling piston and a feeding piston, wherein the secondary filling and storing pipe is formed by a storing thick pipe; the front end of the thick storage pipe is provided with a conical transition pipe with a gradually reduced pipe diameter, and the front end of the conical transition pipe is connected with the discharge pipe and the secondary filling conveying pipe through a three-way connecting pipe respectively. The conical transition pipe arranged at the front end of the storage thick pipe is used for effectively avoiding the situation that the filling material is accumulated in the secondary filling storage pipe, preventing the breeding of bacteria and ensuring the sanitation grade.

The material filling pneumatic butterfly valve comprises a butterfly valve body, a butterfly valve core is arranged in the butterfly valve body, a butterfly valve cylinder is arranged on one side of the butterfly valve body, and the end part of a cylinder rotating rod of the butterfly valve cylinder is connected with the butterfly valve core; meanwhile, the butterfly valve body is connected with the butterfly valve cylinder body through the valve body connecting frame. With the cylinder dwang through the butterfly valve cylinder, drive the butterfly valve case in the butterfly valve body and open or close fast, and then effectively promote the speed of secondary filling.

The secondary filling charging barrel is composed of a charging barrel body, a vertically arranged stirring rotating shaft is arranged in the charging barrel body, a plurality of groups of impeller blades for stirring are arranged on the stirring rotating shaft, and the upper end of the stirring rotating shaft is connected with the driving end of a filling stirring motor; the feeding port is connected with the side part of the lower end of the charging barrel body, and the discharging pipe is connected with the bottom of the charging barrel body; the air vent is arranged on the cylinder body of the charging cylinder, and the lower part of the cylinder body of the charging cylinder is also provided with a cylinder supporting leg. So as to utilize filling agitator motor to drive the stirring pivot and rotate together with the impeller blade on it, and then carry out the even stirring to the material in the secondary filling feed cylinder, be convenient for the material from the discharging pipe flow into in the secondary filling storage pipe.

A cleaning pipe is arranged on the side part of the charging barrel body, a cleaning valve is arranged on the cleaning pipe, one end of the cleaning pipe is connected with the feeding port through a three-way connecting pipe, the other end of the cleaning pipe extends into the charging barrel body from the top, and a rotary cleaning and blowing ball is arranged at one end of the cleaning pipe extending into the charging barrel body; the lateral part of the lower end of the charging barrel body is also provided with a backflow port, and the backflow port is provided with a backflow valve. So that the high-pressure cleaning liquid in the cleaning pipe is uniformly sprayed into the cylinder body of the charging cylinder through the rotary cleaning and blowing ball, and then the secondary filling charging cylinder is periodically cleaned.

The utility model has the advantages that: because the utility model adopts the secondary filling material cylinder with the feeding port arranged at the side part of the lower end, the feeding port is provided with the feeding valve; the bottom of secondary filling feed cylinder is provided with vertical arrangement's discharging pipe, the lower extreme of discharging pipe is provided with transverse arrangement's secondary filling storage tube, the rear end of secondary filling storage tube is provided with secondary filling propelling movement cylinder, the front end of secondary filling storage tube is provided with the secondary filling conveying pipeline, the secondary filling conveying pipeline links to each other with the filling main pipeline, set up the structural style of irritating material pneumatic butterfly valve on discharging pipe and the secondary filling conveying pipeline respectively, so its reasonable in design, compact structure, degree of automation is high, the filling process is steady, fast, filling volume control is accurate, can satisfy the requirement of food hygiene grade, use safe and reliable.

Drawings

Fig. 1 is a schematic structural diagram of the present invention.

Fig. 2 is a schematic diagram of a construction of the secondary-fill storage tube of fig. 1.

Fig. 3 is a schematic diagram of a structure of the material-filling pneumatic butterfly valve in fig. 1.

Fig. 4 is a schematic view of a construction of the secondary fill cartridge of fig. 1.

The sequence numbers in the figures illustrate: 1 secondary filling charging barrel, 2 feeding ports, 3 return ports, 4 feeding valves, 5 return valves, 6 filling stirring motors, 7 discharging pipes, 8 secondary filling storage pipes, 9 secondary filling pushing cylinders, 10 filling pneumatic butterfly valves, 11 secondary filling conveying pipes, 12 filling main pipelines, 13 storage thick pipes, 14 conical transition pipes, 15 three-way connecting pipes, 16 cylinder stroke adjusting parts, 17 butterfly valve cylinders, 18 cylinder rotating rods, 19 butterfly valve bodies, 20 butterfly valve cores, 21 valve body connecting frames, 22 charging barrel bodies, 23 stirring rotating shafts, 24 impeller blades, 25 scavenging ports, 26 scavenging pipes, 27 scavenging valves, 28 rotary washing and blowing balls and 29 barrel supporting legs.

Detailed Description

The specific structure of the present invention is described in detail with reference to fig. 1 to 4. This secondary filling mechanism includes secondary filling feed cylinder 1, and secondary filling feed cylinder 1 comprises feed cylinder barrel 22, and the inside of feed cylinder barrel 22 is provided with vertical arrangement's stirring pivot 23, is provided with the impeller blade 24 that a plurality of groups are used for the stirring on the stirring pivot 23, and the upper end of stirring pivot 23 links to each other with filling agitator motor 6's drive end. A feeding opening 2 is arranged at the side part of the lower end of a charging barrel body 22 of the secondary filling charging barrel 1, a feeding valve 4 is arranged at the feeding opening 2, a ventilation opening 25 is further arranged on the charging barrel body 22, and a barrel body supporting leg 29 is arranged at the lower part of the charging barrel body 22; and then the filling stirring motor 6 is used for driving the stirring rotating shaft 23 to rotate together with the impeller blades 24 on the stirring rotating shaft so as to uniformly stir the materials in the secondary filling material barrel 1, so that the materials can conveniently flow into the secondary filling material storage pipe 8 from the material discharging pipe 7.

Meanwhile, the side part of the cylinder body 22 of the secondary filling cylinder 1 is also provided with a cleaning pipe 26, and a cleaning valve 27 is arranged on the cleaning pipe 26. One end of the cleaning pipe 26 is connected with the feeding port 2 through a three-way connecting pipe 15, the other end of the cleaning pipe 26 extends into the cylinder body 22 of the charging barrel from the top, and a rotary washing and blowing ball 28 is arranged at one end of the cleaning pipe 26 extending into the cylinder body 22 of the charging barrel. The side part of the lower end of the charging barrel body 22 is also provided with a return port 3, and a return valve 5 is arranged at the return port 3; the high-pressure cleaning liquid in the cleaning pipe 26 is uniformly sprayed into the cylinder body 22 through the rotary cleaning ball 28, so that the secondary charging cylinder 1 is periodically cleaned.

The bottom of the cylinder body 22 of the secondary filling cylinder 1 is provided with a discharge pipe 7 which is vertically arranged, and the lower end of the discharge pipe 7 is provided with a secondary filling storage pipe 8 which is transversely arranged. The secondary filling and storing pipe 8 is composed of a storing thick pipe 13, a secondary filling and pushing cylinder 9 is arranged at the rear end of the storing thick pipe 13, and a cylinder stroke adjusting part 16 is arranged at the rear end of the secondary filling and pushing cylinder 9; the flexible end of secondary filling propelling movement cylinder 9 front portion is provided with the filling piston, and the filling piston is located the thick pipe 13 of storage. The front end of the storage thick pipe 13 is provided with a conical transition pipe 14 with the pipe diameter gradually reduced, and the front end of the conical transition pipe 14 is respectively connected with the discharge pipe 7 and the secondary filling conveying pipe 11 through a three-way connecting pipe 15; the conical transition pipe 14 arranged at the front end of the storage thick pipe 13 is used for effectively avoiding the storage of the filling material in the secondary filling storage pipe 8, preventing the breeding of bacteria and ensuring the sanitation grade.

A secondary filling material conveying pipe 11 arranged at the front end of the secondary filling storage pipe 8 is connected with a main filling pipeline 12; and a material filling pneumatic butterfly valve 10 is respectively arranged on the discharging pipe 7 and the secondary filling conveying pipe 11. Irritate material pneumatic butterfly valve 10 and include butterfly valve body 19, be provided with butterfly valve case 20 in the butterfly valve body 19, one side of butterfly valve body 19 is provided with butterfly valve cylinder 17. The end part of a cylinder rotating rod 18 of the butterfly valve cylinder 17 is connected with a butterfly valve core 20 in a butterfly valve body 19; meanwhile, the butterfly valve body 19 is connected with the butterfly valve cylinder 17 through a valve body connecting frame 21. Therefore, the cylinder rotating rod 18 of the butterfly valve cylinder 17 is used for driving the butterfly valve core 20 in the butterfly valve body 19 to be quickly opened or closed, and the speed of secondary filling is effectively increased.

When the secondary filling mechanism is used, firstly, materials such as granular pulp to be filled enter a secondary filling material barrel 1 through a material inlet 2; at this time, the return valve 5 at the return port 3 and the purge valve 27 at the purge pipe 26 are both in a closed state. Then, the filling stirring motor 6 is turned on, and the stirring rotating shaft 23 is driven to rotate together with the impeller blade 24 thereon, so as to uniformly stir the material in the secondary filling material cylinder 1. Then, opening the material filling pneumatic butterfly valve 10 on the discharge pipe 7, and temporarily closing the material filling pneumatic butterfly valve 10 on the secondary material filling delivery pipe 11; and along with the recovery of the telescopic end of the secondary filling pushing cylinder 9, the material is sucked into the storage thick pipe 13 of the secondary filling storage pipe 8 from the discharge pipe 7. And then, temporarily closing the material filling pneumatic butterfly valve 10 on the discharge pipe 7, opening the material filling pneumatic butterfly valve 10 on the secondary filling conveying pipe 11, and enabling the material in the storage thick pipe 13 to enter a filling main pipeline 12 connected with the front end part of the secondary filling conveying pipe 11 through a conical transition pipe 14 by extending out of a secondary filling pushing cylinder 9, so that secondary filling of the granular pulp material in the packaging box is completed.

Claims

1. The utility model provides a secondary filling mechanism, includes secondary filling feed cylinder (1), its characterized in that: a feeding opening (2) is formed in the side portion of the lower end of the secondary filling material barrel (1), and a feeding valve (4) is further arranged at the feeding opening (2); the bottom of the secondary filling material cylinder (1) is provided with a vertically arranged discharging pipe (7), the lower end of the discharging pipe (7) is provided with a secondary filling storage pipe (8) which is transversely arranged, the rear end of the secondary filling storage pipe (8) is provided with a secondary filling pushing cylinder (9), the front end of the secondary filling storage pipe (8) is provided with a secondary filling conveying pipe (11), and the secondary filling conveying pipe (11) is connected with a filling main pipeline (12); and a material filling pneumatic butterfly valve (10) is arranged on the discharge pipe (7), and a material filling pneumatic butterfly valve (10) is also arranged on the secondary filling material conveying pipe (11).

2. The secondary filling mechanism of claim 1, wherein: the secondary filling storage pipe (8) is composed of a storage thick pipe (13), a secondary filling pushing cylinder (9) is arranged at the rear end of the storage thick pipe (13), a filling piston is arranged at the telescopic end of the front part of the secondary filling pushing cylinder (9), and the filling piston is positioned in the storage thick pipe (13); the front end of the storage thick pipe (13) is provided with a conical transition pipe (14) with the pipe diameter gradually reduced, and the front end of the conical transition pipe (14) is connected with the discharge pipe (7) and the secondary filling conveying pipe (11) through a three-way connecting pipe (15) respectively.

3. The secondary filling mechanism of claim 1, wherein: the material filling pneumatic butterfly valve (10) comprises a butterfly valve body (19), a butterfly valve core (20) is arranged in the butterfly valve body (19), a butterfly valve cylinder (17) is arranged on one side of the butterfly valve body (19), and the end part of a cylinder rotating rod (18) of the butterfly valve cylinder (17) is connected with the butterfly valve core (20); meanwhile, the butterfly valve body (19) is connected with the body of the butterfly valve cylinder (17) through a valve body connecting frame (21).

4. The secondary filling mechanism of claim 1, wherein: the secondary filling charging barrel (1) is composed of a charging barrel cylinder body (22), a vertically arranged stirring rotating shaft (23) is arranged inside the charging barrel cylinder body (22), a plurality of groups of impeller blades (24) for stirring are arranged on the stirring rotating shaft (23), and the upper end of the stirring rotating shaft (23) is connected with the driving end of a filling stirring motor (6); the feeding port (2) is connected with the side part of the lower end of the charging barrel body (22), and the discharging pipe (7) is connected with the bottom of the charging barrel body (22); the charging barrel is characterized in that a ventilating opening (25) is formed in the charging barrel body (22), and a barrel body supporting leg (29) is further arranged at the lower part of the charging barrel body (22).

5. The secondary filling mechanism of claim 4, wherein: a cleaning pipe (26) is arranged on the side part of the charging barrel body (22), a cleaning valve (27) is arranged on the cleaning pipe (26), one end of the cleaning pipe (26) is connected with the feeding port (2) through a three-way connecting pipe (15), the other end of the cleaning pipe (26) extends into the charging barrel body (22) from the top, and a rotary washing and blowing ball (28) is arranged at one end of the cleaning pipe (26) extending into the charging barrel body (22); the lateral part of the lower end of the charging barrel body (22) is also provided with a return port (3), and a return valve (5) is arranged at the return port (3).