CN214229709U

CN214229709U - Automatic rolling device for tea processing

Info

Publication number: CN214229709U
Application number: CN202022586035.1U
Authority: CN
Inventors: 杨柳兰
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-11-10
Filing date: 2020-11-10
Publication date: 2021-09-21
Anticipated expiration: 2030-11-10

Abstract

The utility model discloses a tea processing is with automatic device of kneading relates to tea production processing technology field. This tea processing is with automatic device of kneading with fingers, including the main dish of kneading, be provided with actuating mechanism, swager structure, discharge mechanism and a section of thick bamboo of kneading on the dish is kneaded to the main, knead a section of thick bamboo and be located the main top of kneading the dish, knead and weld on the outer wall of a section of thick bamboo and install the collar, weld on the outer wall of collar and install three group's supports and be the distribution of annular array, weld on the outer wall of main dish of kneading and install two sets of landing legs, the one end of landing leg is rotated and is installed a set of crank, articulate one end and rotate the installation with the support. This tea processing is with automatic device of twisting can accomplish the operation of going up and down and deflecting to pressing the tea tray automatically, can not take place the unrestrained condition of tealeaves because of pressing the spacing condition of blockking of tea tray during the feeding, makes things convenient for operating personnel to use and clearance, reduces tealeaves and causes the possibility of damage or twisting the inhomogeneous condition because of the pressure is uneven.

Description

Automatic rolling device for tea processing

Technical Field

The utility model relates to a tea production processing technology field specifically is a tea processing is with automatic device of kneading.

Background

The rolling is a shaping process of tea primary processing, the tight and bent appearance is formed by rolling, the improvement of the internal quality is also influenced, the tea strips can be tightly rolled by rolling, the volume is reduced, a foundation is laid for frying and forming the strips, and the tissue and the material transformation of the tea leaves are properly damaged.

The machine is kneaded to tealeaves is a device commonly used in the operation, it can carry out mechanical type to tealeaves and knead the operation, but the device of kneading most on the market needs the manual work to rotate screw thread adjusting part and to knead tealeaves in kneading and pressurize at present, increase user's work burden, pressurized pressure is also not enough even simultaneously, probably lead to tealeaves to knead excessively and damaged or knead inhomogeneous problem, and the gland lies in directly over kneading the section of thick bamboo when the device feeding is kneaded to part, need artifically take out tealeaves from kneading the section of thick bamboo after kneading and twisting, the business turn over material difficulty, the practicality is lower.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a tea processing is with automatic device of twisting to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a tea processing is with automatic device of kneading with rolling, kneads the dish including the owner, the owner is kneaded and is provided with actuating mechanism, swager structure, discharge mechanism and a section of thick bamboo of kneading on the dish, kneads a section of thick bamboo and is located the main top of kneading the dish, kneads and installs the collar on the outer wall of a section of thick bamboo, and the welding is installed three group's supports and is the annular array and distribute on the outer wall of collar, and the welding is installed on the outer wall of main dish of kneading, and a set of crank is installed in the one end rotation of landing leg, and the installation is rotated with the support to articulate one end.

Preferably, a brush ring is welded and mounted on the outer wall of the kneading cylinder, the bottom of the brush ring is attached to the bottom of the inner side of the kneading cylinder, the main kneading disc is cleaned, and the situation that tea leaves slide out from a gap between the main kneading disc and the kneading cylinder is reduced.

Preferably, actuating mechanism includes the support column, the speed reducer, drive pulley, including a motor, an end cap, a controller, and a cover plate, driven pulley and belt, the main rear side of twisting the dish is provided with the support column, the one end welded mounting of support column has the speed reducer, speed reducer welded mounting is on the main outer wall of twisting the dish, the output shaft of speed reducer passes through the shaft coupling welded mounting and has a set of crank, the input shaft of speed reducer passes through the shaft coupling welded mounting and has drive pulley, welded mounting has the motor on the outer wall of one side of support column, the output shaft of motor passes through the shaft coupling welded mounting and has driven pulley, the cover is established on drive pulley and the driven pulley and is installed the belt, drive pulley and driven pulley pass through belt transmission and connect.

Preferably, swager constructs including the mount table, first threaded rod, the fixed arm, the connecting rod, press the tea tray, gag lever post and servo motor, welded mounting has the mount table on the outer wall of mount ring, the top surface of mount table rotates and installs first threaded rod, the fixed arm is installed to the screw thread on the first threaded rod, the one end welded mounting of fixed arm has the connecting rod, the one end welded mounting of connecting rod presses the tea tray, press the tea tray to be located and knead a section of thick bamboo directly over, the top surface welded mounting of mount table has two sets of gag lever posts, the fixed arm laminates with a set of gag lever post outer wall mutually, the bottom surface welded mounting of mount table has servo motor, servo motor's output shaft passes through shaft coupling and first threaded rod welded mounting.

Preferably, discharge mechanism rubs the dish including going out feed cylinder, threaded sleeve, second threaded rod and the ejection of compact, and the main bottom surface welded mounting who rubs the dish has a feed cylinder, goes out the bottom of feed cylinder and has seted up the installation entrance to a cave, and welding installation threaded sleeve in the installation entrance to a cave, and the threaded sleeve goes up the threaded mounting and has the second threaded rod, and the second threaded rod lie in that of feed cylinder inside one end is articulated to install the ejection of compact and rubs the dish, and the ejection of compact entrance to a cave has been seted up to the main bottom of rubbing the dish, and the ejection of compact is rubbed and has been seted up the draw-in groove on the dish, and the draw-in groove is laminated mutually with ejection of compact entrance to a cave, and the main dish of rubbing is rubbed and is rubbed a set looks joint with the ejection of compact.

Preferably, the other end of the second threaded rod, which is located outside the discharging barrel, is welded with a rotating disc, so that a worker can rotate the second threaded rod conveniently.

Compared with the prior art, the beneficial effects of the utility model are that:

(1) this tea processing is with automatic device of kneading with rolling, through first threaded rod, the fixed arm, press the tea tray, gag lever post and servo motor's cooperation is used, can accomplish the lift and the operation of deflecting of pressing the tea tray automatically, can not receive during the feeding and block spacingly of pressing the tea tray, reduce the unrestrained condition of tealeaves of emergence, make things convenient for operating personnel to use and clear up, the practicality of the device has been promoted, servo motor's servo is gone up in the cooperation simultaneously, can accurate stable control press the pressure that the tea tray was applyed to tealeaves, hoisting device kneads the quality of twisting to tealeaves, when kneading and the ejection of compact while going on, also can ensure the quality of kneading the operation, reduce tealeaves and cause the possibility of damaged or kneading the inhomogeneous condition because of the uneven pressure, compare in traditional tealeaves device of kneading, the burden has alleviateed operating personnel's work, practicality and result of use have been promoted.

(2) This tea processing is with automatic device of twisting, through going out a feed cylinder, threaded sleeve, the second threaded rod, the cooperation of dish and rolling disc is kneaded in the ejection of compact is used, the main dish of kneading is kneaded with the ejection of compact and is kneaded the dish and adopt split type structural design, can carry out the automatic discharge to the tealeaves after kneading, it is more swift to compare in the ejection of compact mode that traditional tealeaves was kneaded the machine, the cooperation is kneaded a setting of brush ring on the section of thick bamboo, can reduce tealeaves and knead the in-process from the main condition of kneading the dish and kneading the gap roll-off between the section of thick bamboo, alleviate operating personnel's clearance burden, the practicality of the device has further been promoted, the production efficiency is improved, do benefit to popularization and use.

Drawings

Fig. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of the rear side structure of the support post of the present invention;

fig. 3 is a top view of the kneading drum of the present invention;

FIG. 4 is a view of the main kneading disc of the present invention;

fig. 5 is a schematic view of the discharging barrel structure of the present invention.

In the figure: the automatic tea leaf rolling machine comprises a main rolling disc 1, a driving mechanism 2, a supporting column 201, a speed reducer 202, a driving belt pulley 203, a motor 204, a driven belt pulley 205, a belt 206, a material pressing mechanism 3, a mounting table 301, a first threaded rod 302, a fixing arm 303, a connecting rod 304, a tea leaf pressing disc 305, a limiting rod 306, a servo motor 307, a discharging mechanism 4, a discharging barrel 401, a threaded sleeve 402, a second threaded rod 403, a discharging rolling disc 404, a rolling barrel 5, a mounting ring 6, a support 7, a supporting leg 8, a crank 9 and a rotating disc 10.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-5, the present invention provides a technical solution: an automatic rolling device for tea processing comprises a main rolling disc 1, wherein a driving mechanism 2, a material pressing mechanism 3, a material discharging mechanism 4 and a rolling cylinder 5 are arranged on the main rolling disc 1, the rolling cylinder 5 is positioned above the main rolling disc 1, a mounting ring 6 is welded on the outer wall of the rolling cylinder 5, three groups of brackets 7 are welded on the outer wall of the mounting ring 6 and distributed in an annular array, two groups of supporting legs 8 are welded on the outer wall of the main rolling disc 1, one ends of the supporting legs 8 are rotatably provided with a group of cranks 9, one ends of the cranks 9 are rotatably mounted with the brackets 7, the driving mechanism 2 comprises a supporting column 201, a speed reducer 202, a driving belt pulley 203, a motor 204, a driven belt pulley 205 and a belt 206, the supporting column 201 is arranged on the rear side of the main rolling disc 1, the speed reducer 202 is welded on one end of the supporting column 201, the speed reducer 202 is welded on the outer wall of the main rolling disc 1, a set of crank 9 is installed through the shaft coupling welding to the output shaft of speed reducer 202, the input shaft of speed reducer 202 passes through the shaft coupling welding and installs drive pulley 203, welding installation has motor 204 on the outer wall of one side of support column 201, the output shaft of motor 204 passes through the shaft coupling welding and installs driven pulley 205, drive pulley 203 and driven pulley 205 go up the cover and establish and install belt 206, drive pulley 203 and driven pulley 205 pass through belt 206 transmission and connect, welding installation has the brush ring on the outer wall of kneading section of thick bamboo 5, the bottom of brush ring is laminated with the inboard bottom of kneading section of thick bamboo 5, reduce tealeaves and knead the condition of the gap roll-off between the in-process from main kneading dish 1 and kneading section of thick bamboo 5, alleviate operating personnel's clearance burden.

The pressing mechanism 3 comprises an installation platform 301, a first threaded rod 302, a fixed arm 303, a connecting rod 304, a tea pressing plate 305, limiting rods 306 and a servo motor 307, the installation platform 301 is welded and installed on the outer wall of the installation ring 6, the first threaded rod 302 is rotatably installed on the outer surface of the top of the installation platform 301, the fixed arm 303 is threaded and installed on the first threaded rod 302, the connecting rod 304 is welded and installed at one end of the fixed arm 303, the tea pressing plate 305 is welded and installed at one end of the connecting rod 304, the tea pressing plate 305 is positioned right above the twisting barrel 5, two groups of limiting rods 306 are welded and installed on the outer surface of the top of the installation platform 301, the fixed arm 303 is attached to the outer walls of the group of limiting rods 306, the lifting and deflection operation of the tea pressing plate 305 can be automatically completed, the tea pressing plate 305 cannot be blocked and limited during feeding, the situation of tea falling is reduced, the use and the cleaning of operators are convenient, the servo motor 307 is welded and installed on the outer surface of the bottom of the installation platform 301, the output shaft of the servo motor 307 is welded and installed with the first threaded rod 302 through a coupler, meanwhile, the servo performance of the servo motor 307 is matched, the pressure applied to tea by the tea pressing plate 305 can be accurately and stably controlled, the tea rolling quality of the lifting device can be ensured when rolling and discharging are carried out simultaneously, the labor burden of operators is reduced, the possibility of damage or uneven rolling of tea caused by uneven pressure is reduced, the discharging mechanism 4 comprises a discharging barrel 401, a threaded sleeve 402, a second threaded rod 403 and a discharging rolling plate 404, the discharging barrel 401 is welded and installed on the outer surface of the bottom of the main rolling plate 1, an installation hole is formed in the bottom of the discharging barrel 401, the threaded sleeve 402 is welded and installed in the installation hole, the second threaded rod 403 is installed on the threaded sleeve 402 in a threaded mode, the discharging rolling plate 404 is hinged and installed at one end, located inside the discharging barrel 401, of the second threaded rod 403, the main bottom of kneading the dish 1 has seted up ejection of compact entrance to a cave, and the ejection of compact is kneaded and has seted up the draw-in groove on the dish 404, and the draw-in groove is laminated with ejection of compact entrance to a cave mutually, and main is kneaded dish 1 and is kneaded dish 404 looks joint with the ejection of compact, and second threaded rod 403 is located the outside other end welded mounting of play feed cylinder 401 and has rolling disc 10, has realized swift convenient ejection of compact and has handled, reduces intensity of labour, saves process time.

The working principle is as follows: controlling a servo motor 307 to start to drive a first threaded rod 302 to rotate clockwise, controlling a fixed arm 303 to rotate along with the first threaded rod 302 under the condition of lacking the limit, controlling the servo motor 307 to stop when the fixed arm 303 rotates to be in contact with a right group of limit rods 306 and to lift under the drive action of the limit and the first threaded rod 302, pouring tea leaves to be kneaded into the kneading cylinder 5, controlling the servo motor 307 to start to drive the first threaded rod 302 to rotate anticlockwise, controlling the fixed arm 303 to rotate along with the first threaded rod 302 under the condition of lacking the limit, controlling the fixed arm 303 to rotate to be in contact with a left group of limit rods 306 and to descend under the drive action of the limit and the first threaded rod 302, enabling a tea pressing plate 305 to fall into the kneading cylinder 5 and to extrude the tea leaves, controlling the servo motor 307 to stop when the tea leaves are extruded to a certain degree, controlling a motor 204 to start, driving a speed reducer 202 by the motor 204, the speed reducer 202 increases the torque output by the motor 204 and drives the crank 9 to rotate, the crank 9 drives the kneading cylinder 5 to do planar circular motion on the main kneading disc 1, tea leaves in the kneading cylinder 5 are pressed by the tea pressing disc 305 to be contacted with ribs on the main kneading disc 1 and the discharging kneading disc 404, when the kneading cylinder 5 moves, the main kneading disc 1 and the discharging kneading disc 404 exert a reaction force on the tea leaves, and then the tea leaves are kneaded into strips and part of leaf cells are crushed, in the process, a brush ring on the kneading cylinder 5 moves along with the kneading cylinder 5 to clean the bottom of the inner side of the main kneading disc 1, meanwhile, the tea leaves in the kneading cylinder 5 are limited to a certain extent, so that the tea leaves can not slide out from a gap between the main kneading disc 1 and the kneading cylinder 5, after a certain kneading time, the rotating disc 10 is rotated, the discharging kneading disc 404 hinged on the second threaded rod 403 is separated from a discharging hole at the bottom of the main kneading disc 1, the discharging kneading disc 404 is inclined along with the tea leaves, the tea leaves fall from the discharging hole and fall on the discharging barrel 401 in the kneading operation, the servo motor 307 is controlled to be started to drive the tea pressing disc 305 to continue to extrude the tea leaves downwards, the falling speed of the tea pressing disc 305 is controlled according to the falling speed, the pressure of the tea pressing disc 305 on the tea leaves is kept stable within a certain range, when all the tea leaves in the kneading barrel 5 fall from the discharging hole, the control motor 204 and the servo motor 307 are stopped, and the kneading operation is completed.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. An automatic rolling device for tea processing comprises a main rolling disc (1), and is characterized in that: the main disc (1) of twisting is last to be provided with actuating mechanism (2), swager constructs (3), discharge mechanism (4) and twists a section of thick bamboo (5), it is located the main top of twisting disc (1) to twist a section of thick bamboo (5), it installs collar (6) to weld on the outer wall of a section of thick bamboo (5), welded mounting has three group's support (7) and is the annular array and distributes on the outer wall of collar (6), the main outer wall of twisting disc (1) is gone up the welded mounting and is had two sets of landing legs (8), the one end of landing leg (8) is rotated and is installed a set of crank (9), the one end and the support (7) of crank (9) are rotated the installation.

2. The automatic rolling device for tea processing according to claim 1, wherein: and a brush ring is welded and installed on the outer wall of the rolling cylinder (5), and the bottom of the brush ring is attached to the bottom of the inner side of the rolling cylinder (5).

3. The automatic rolling device for tea processing according to claim 1, wherein: the driving mechanism (2) comprises a supporting column (201), a speed reducer (202), a driving belt pulley (203), a motor (204), a driven belt pulley (205) and a belt (206), the rear side of main dish (1) of twisting is provided with support column (201), the one end welded mounting of support column (201) has speed reducer (202), speed reducer (202) welded mounting is on the outer wall of main dish (1) of twisting, the output shaft of speed reducer (202) passes through the shaft coupling welded mounting and has a set of crank (9), the input shaft of speed reducer (202) passes through the shaft coupling welded mounting and has drive pulley (203), welded mounting has motor (204) on the outer wall of one side of support column (201), the output shaft of motor (204) passes through the shaft coupling welded mounting and has driven pulley (205), the cover is established on drive pulley (203) and driven pulley (205) and is installed belt (206), drive pulley (203) and driven pulley (205) pass through belt (206) transmission connection.

4. The automatic rolling device for tea processing according to claim 1, wherein: the pressing mechanism (3) comprises an installation platform (301), a first threaded rod (302), a fixed arm (303), a connecting rod (304), a tea pressing disc (305), a limiting rod (306) and a servo motor (307), the installation platform (301) is welded and installed on the outer wall of the installation ring (6), the first threaded rod (302) is rotatably installed on the outer surface of the top of the installation platform (301), the fixed arm (303) is installed on the first threaded rod (302) in a threaded mode, the connecting rod (304) is welded and installed at one end of the fixed arm (303), the tea pressing disc (305) is welded and installed at one end of the connecting rod (304), the tea pressing disc (305) is located right above the kneading cylinder (5), two groups of limiting rods (306) are welded and installed on the outer surface of the top of the installation platform (301), the fixed arm (303) is attached to the outer walls of the limiting rods (306), the servo motor (307) is welded and installed on the outer surface of the bottom of the installation platform (301), an output shaft of the servo motor (307) is welded with the first threaded rod (302) through a coupler.

5. The automatic rolling device for tea processing according to claim 1, wherein: discharge mechanism (4) are including going out feed cylinder (401), threaded sleeve (402), disc (404) is kneaded in second threaded rod (403) and the ejection of compact, the main bottom surface welded mounting who kneads disc (1) has a feed cylinder (401), the installation entrance to a cave has been seted up to the bottom of going out feed cylinder (401), welded mounting threaded sleeve (402) in the installation entrance to a cave, threaded sleeve (402) are gone up the screw thread and are installed second threaded rod (403), the inside one end of feed cylinder (401) that is located of second threaded rod (403) is articulated to be installed ejection of compact and knead disc (404), the ejection of compact entrance to a cave has been seted up to the main bottom of kneading disc (1), the draw-in groove has been seted up on ejection of compact kneading disc (404), the draw-in groove is laminated with ejection of compact entrance to a cave mutually, main kneading disc (1) is kneaded disc (404) and ejection of compact and is kneaded disc (404) looks joint.

6. An automatic rolling device for tea processing according to claim 5, wherein: and the other end of the second threaded rod (403) positioned outside the discharging barrel (401) is welded with a rotating disc (10).