CN214229695U - Automatic control device of roller water-removing machine - Google Patents
Automatic control device of roller water-removing machine Download PDFInfo
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- CN214229695U CN214229695U CN202022478253.3U CN202022478253U CN214229695U CN 214229695 U CN214229695 U CN 214229695U CN 202022478253 U CN202022478253 U CN 202022478253U CN 214229695 U CN214229695 U CN 214229695U
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Abstract
The utility model relates to the technical field of a roller fixation machine, in particular to an automatic control device of the roller fixation machine, which comprises a base, wherein a fixation cylinder is arranged on the base, a plurality of support rods for supporting the fixation cylinder are fixedly connected between the base and the fixation cylinder, the upper side and the lower side of the fixation cylinder are respectively detachably connected with an upper cover plate and a lower cover plate, one end of the fixation cylinder is fixedly connected with a motor, the output shaft of the motor passes through the fixation cylinder and is coaxially connected with a rotating rod, the free end of the rotating rod penetrates out of the side wall of the other side of the fixation cylinder and is coaxially connected with a rocker, a plurality of first resistance wire groups are circumferentially and evenly distributed on the rotating rod, connecting rods are fixedly connected on both sides of the rotating rod, stirring rods are fixedly connected on the free ends of the connecting rods, a second resistance wire group is fixedly connected on the free ends of the stirring rods, a temperature sensor is arranged in the fixation cylinder, a control box is arranged on the base, and a touch screen can be detachably connected on the surface of the control box, the inside control chip who is connected with the touch-sensitive screen electricity that is equipped with of control box, this device have solved the problem that cylinder de-enzyming machine degree of automation is low in the past.
Description
Technical Field
The application relates to the technical field of roller fixation machines, and particularly discloses an automatic control device of a roller fixation machine.
Background
Tea is popular as a drink, and China has a long history of drinking tea and cannot find out exactly what age the tea is in, but the existing evidence shows that the habit of drinking tea in many places in the world is passed from China, so that the tea culture of China is very profound. To obtain high-quality tea leaves, picked tea leaves need to be processed in multiple ways, the first step of processing after picking is to de-enzyming the picked tea leaves, and the de-enzyming mainly aims to destroy and passivate oxidase activity in the fresh tea leaves at high temperature, inhibit enzymatic oxidation of tea polyphenol and the like in the fresh tea leaves, evaporate partial moisture of the fresh tea leaves, soften the tea leaves, facilitate rolling and forming, simultaneously disperse green odor and promote formation of good aroma.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to solve the problem that the degree of automation is low of cylinder de-enzyming machine in the past.
In order to achieve the above object, the present invention provides the following basic scheme:
an automatic control device of a roller fixation machine comprises a base, wherein a fixation cylinder is arranged on the base, a plurality of support rods for supporting the fixation cylinder are fixedly connected between the base and the fixation cylinder, the upper side and the lower side of the fixation cylinder are respectively detachably connected with an upper cover plate and a lower cover plate, one end of the fixation cylinder is fixedly connected with a motor, an output shaft of the motor penetrates through the fixation cylinder and is coaxially connected with a rotating rod, the free end of the rotating rod penetrates out of the side wall of the other side of the fixation cylinder and is coaxially connected with a rocker, a plurality of first resistance wire groups are circumferentially and uniformly distributed on the rotating rod, connecting rods are fixedly connected to two sides of the rotating rod, stirring rods are fixedly connected to the free ends of the connecting rods, second resistance wire groups are fixedly connected to the free ends of the stirring rods, and a temperature sensor is arranged in the fixation cylinder;
the base is provided with a control box, the surface of the control box is detachably connected with a touch screen, and a control chip electrically connected with the touch screen is arranged in the control box;
the control chip comprises a controller, and a temperature control unit, a first resistance wire group control unit, a second resistance wire group control unit, a motor speed regulation unit and a manual control unit which are electrically connected with the controller, wherein the temperature control unit, the first resistance wire group control unit, the second resistance wire group control unit and the motor speed regulation unit are respectively electrically connected with a temperature sensor, a first resistance wire group, a second resistance wire group and a motor.
The principle and effect of this basic scheme lie in:
1. compared with the prior art, the utility model discloses an increase the heating that comes first resistance wire group the control unit and the control unit of second resistance wire group control unit control entire system, make the temperature branch of tealeaves completing distribute more comprehensively to added the motor speed governing unit and come for the motor frequency conversion acceleration, makeed the operation reliable and stable.
2. Compared with the prior art, the whole system of the device is environment-friendly and free of emission, tea leaves cannot be polluted, energy is saved, power consumption is low, temperature is accurately controlled, the automation degree is high, manpower is reduced, production cost is saved, production efficiency is improved, and the device solves the problem that the automation degree of the traditional roller fixation machine is low.
Further, a motor support for fixing the motor is fixedly connected to the base. Because the motor starts to produce the vibration, utilize the fixed motor of motor support, prevent that the motor from droing.
Furthermore, the base is detachably connected with a collecting tank, and the collecting tank is located under the lower cover plate. Collecting the tea leaves after deactivation of enzymes by using a collecting tank.
Further, the first resistance wire group and the second resistance wire group at least comprise three sections of heating coils and at least three electromagnetic drivers, and the number of the heating coils is the same as that of the electromagnetic drivers. Heating is achieved using a heating coil and an electromagnetic drive.
Furthermore, pull rings are fixedly connected to the ends, far away from the water-removing cylinder, of the upper cover plate and the lower cover plate. The pull ring is used for assisting a worker to pull the upper cover plate or the lower cover plate.
Further, a motor frequency converter is arranged in the motor speed regulating unit, and the type number of the motor frequency converter is ALPHA 6000. And the motor frequency converter is utilized to help the motor to adjust the rotating speed.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
FIG. 1 is a schematic control diagram of an automatic control device of a roller fixation machine according to an embodiment of the present application;
FIG. 2 is a schematic structural diagram illustrating an automatic control device of a roller fixation machine according to an embodiment of the present application;
fig. 3 shows a schematic structural diagram of a stirring rod in an automatic control device of a roller fixation machine according to an embodiment of the application.
Detailed Description
The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
The following is further detailed by the specific embodiments:
reference numerals in the drawings of the specification include: the green removing device comprises a base 1, a supporting rod 2, a lower cover plate 3, a control box 4, a touch screen 5, a motor support 6, a motor 7, a green removing cylinder 8, an upper cover plate 9, a temperature sensor 10, a rocker 12, a stirring rod 13, a connecting rod 14, a first resistance wire group 15, a rotating rod 16 and a second resistance wire group 17.
Examples are shown in fig. 1, 2 and 3:
the utility model provides a cylinder machine automatic control device that completes, includes base 1, can dismantle on the base 1 and be connected with the collecting vat, the collecting vat is located apron 3 under down. Utilize the collecting vat to collect the tealeaves after completing, be equipped with a section of thick bamboo 8 that completes on base 1, the rigid coupling has a plurality of bracing pieces 2 that are used for supporting a section of thick bamboo 8 that completes between base 1 and the section of thick bamboo 8 that completes, two of bracing piece 2, the setting for the symmetry best prevents that a section of thick bamboo 8 that completes inclines, and the upside and the downside of a section of thick bamboo 8 that completes can dismantle respectively and be connected with upper cover plate 9 and apron 3 down, and the equal rigid coupling of one end that upper cover plate 9 and apron 3 kept away from a section of thick bamboo 8 that completes down has the pull ring. Utilize pull ring auxiliary working personnel to stimulate upper cover plate 9 or lower apron 3, the left side rigid coupling of a section of thick bamboo 8 that completes has motor 7, and the rigid coupling has motor support 6 that is used for fixed motor 7 on the base 1. The motor 7 is started to generate vibration, the motor 7 is fixed by the motor support 6, the motor 7 is prevented from falling off, and the problem of low automation degree of the conventional roller enzyme deactivating machine is solved, an output shaft of the motor 7 penetrates through the enzyme deactivating cylinder 8 and is coaxially connected with a rotating rod 16, the free end of the rotating rod 16 penetrates out of the right side wall of the enzyme deactivating cylinder 8 and is coaxially connected with a rocker 12, a plurality of first resistance wire groups 15 are uniformly distributed on the rotating rod 16 in the circumferential direction, specific positions are shown in figure 2, the upper side and the lower side of the rotating rod 16 are fixedly connected with a connecting rod 14, the free end of the connecting rod 14 is fixedly connected with a stirring rod 13, the free end of the stirring rod 13 is fixedly connected with a second resistance wire group 17, a temperature sensor 10 is mounted inside the enzyme deactivating cylinder 8, the first resistance wire groups 15 and the second resistance wire groups 17 at least comprise three heating coils and at least three electromagnetic drivers, and the number of the heating coils is the same as that of the electromagnetic drivers. Heating is achieved using a heating coil and an electromagnetic drive.
Be equipped with control box 4 on the base 1, 4 surfaces of control box can be dismantled and be connected with touch-sensitive screen 5, and control box 4 is inside to be equipped with the control chip who is connected with touch-sensitive screen 5 electricity.
The control chip comprises a controller, a temperature control unit electrically connected with the controller, a first resistance wire group control unit, a second resistance wire group control unit, a motor speed regulation unit and a manual control unit, wherein the temperature control unit, the first resistance wire group control unit, the second resistance wire group control unit and the motor speed regulation unit are respectively electrically connected with a temperature sensor 10, a first resistance wire group 15, a second resistance wire group 17 and a motor 7, a motor 7 frequency converter is arranged in the motor speed regulation unit, and the motor 7 frequency converter is specifically ALPHA 6000. The frequency converter of the motor 7 is used for helping the motor 7 to adjust the rotating speed.
The specific implementation process comprises the following steps: the tea leaf fixation device comprises a first step, as shown in figures 2 and 1, a whole device is installed, and as shown in figure 1, all parts are debugged, a second step, an upper cover plate 9 is opened, tea leaves needing fixation are put in, the cover plate is closed, a third step, a motor 7 is started by a touch screen 5, the motor 7 rotates to drive a rotating plate to rotate, a rotating rod 16 rotates to drive a stirring rod 13, the stirring rod 13 rotates to enable the tea leaves to continuously roll, the touch screen 5 is used for starting a first resistance wire group control unit and a second resistance wire group control unit, the first resistance wire group 15 and the second resistance wire group 17 work to generate heat, the heat enables water in the tea leaves to evaporate, and the tea leaves are uniformly heated due to the relation of the stirring rod 13. Fourthly, the temperature is displayed on the touch screen 5 through the temperature sensor 10 and the temperature control unit, when the temperature is too high or too low and reaches the upper limit or the lower limit of the enzyme deactivation temperature, the rotation of the motor 7 needs to be reduced or increased, and the operation can be realized by utilizing a motor speed regulation unit; the first resistance wire set 15 and the second resistance wire set 17 can be switched off or on to the temperature for adjusting the temperature. Fifthly, for the water-removing process, the last step of water-removing needs to be manually sensed, whether the water-removing is finished or not is judged by manually shaking and sensing the weight, therefore, at the moment, the manual control unit is started, the motor 7 is stopped, the rotating rod 16 is manually shaken by the rocker 12 at the right end of the water-removing cylinder 8, and the condition in the cylinder is manually sensed; alternatively, the upper lid 9 is opened and the fixation is visually observed.
The device solves the problem of low automation degree of the previous roller fixation machine.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, and not to limit the same; although the present application has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not necessarily depart from the spirit and scope of the corresponding technical solutions in the embodiments of the present application.
Claims (6)
1. An automatic control device of a roller fixation machine is characterized by comprising a base, wherein a fixation cylinder is arranged on the base, a plurality of support rods for supporting the fixation cylinder are fixedly connected between the base and the fixation cylinder, the upper side and the lower side of the fixation cylinder are respectively detachably connected with an upper cover plate and a lower cover plate, one end of the fixation cylinder is fixedly connected with a motor, an output shaft of the motor penetrates through the fixation cylinder and is coaxially connected with a rotating rod, the free end of the rotating rod penetrates out of the fixation cylinder and is coaxially connected with a rocker, a plurality of first resistance wire groups are circumferentially and uniformly distributed on the rotating rod, connecting rods are fixedly connected to two sides of the rotating rod, stirring rods are fixedly connected to the free ends of the connecting rods, second resistance wire groups are fixedly connected to the free ends of the stirring rods, and a temperature sensor is arranged in the fixation cylinder;
the base is provided with a control box, the surface of the control box is detachably connected with a touch screen, and a control chip electrically connected with the touch screen is arranged in the control box;
the control chip comprises a controller, and a temperature control unit, a first resistance wire group control unit, a second resistance wire group control unit, a motor speed regulation unit and a manual control unit which are electrically connected with the controller, wherein the temperature control unit, the first resistance wire group control unit, the second resistance wire group control unit and the motor speed regulation unit are respectively electrically connected with a temperature sensor, a first resistance wire group, a second resistance wire group and a motor.
2. The automatic control device of the roller enzyme deactivating machine as claimed in claim 1, wherein a motor bracket for fixing the motor is fixedly connected to the base.
3. The automatic control device for the roller enzyme deactivating machine as claimed in claim 1, wherein a collecting trough is detachably connected to the base, and the collecting trough is located right below the lower cover plate.
4. The automatic control device of the roller enzyme deactivating machine as claimed in claim 1, wherein the first resistance wire group and the second resistance wire group comprise at least three sections of heating coils and at least three electromagnetic drivers, and the number of the heating coils and the number of the electromagnetic drivers are the same.
5. The automatic control device of the roller fixation machine as claimed in claim 1, wherein the upper cover plate and the lower cover plate are both fixed with pull rings at ends thereof away from the fixation cylinder.
6. The automatic control device of a roller enzyme deactivating machine as claimed in claim 1, wherein the motor speed regulating unit is provided therein with a motor inverter, and the motor inverter has a type of ALPHA 6000.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022478253.3U CN214229695U (en) | 2020-10-30 | 2020-10-30 | Automatic control device of roller water-removing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022478253.3U CN214229695U (en) | 2020-10-30 | 2020-10-30 | Automatic control device of roller water-removing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214229695U true CN214229695U (en) | 2021-09-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022478253.3U Active CN214229695U (en) | 2020-10-30 | 2020-10-30 | Automatic control device of roller water-removing machine |
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| Country | Link |
|---|---|
| CN (1) | CN214229695U (en) |
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- 2020-10-30 CN CN202022478253.3U patent/CN214229695U/en active Active
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