CN214218812U - Vibration type bead wire alkali bath tempering tank - Google Patents
Vibration type bead wire alkali bath tempering tank Download PDFInfo
- Publication number
- CN214218812U CN214218812U CN202021141610.0U CN202021141610U CN214218812U CN 214218812 U CN214218812 U CN 214218812U CN 202021141610 U CN202021141610 U CN 202021141610U CN 214218812 U CN214218812 U CN 214218812U
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- Prior art keywords
- alkali
- area
- vibration
- steel wire
- alkali bath
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 239000003513 alkali Substances 0.000 title claims abstract description 65
- 238000005496 tempering Methods 0.000 title claims abstract description 25
- 239000011324 bead Substances 0.000 title claims abstract description 14
- 239000007788 liquid Substances 0.000 claims abstract description 25
- 238000007789 sealing Methods 0.000 claims abstract description 15
- 238000010438 heat treatment Methods 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 abstract description 43
- 239000010959 steel Substances 0.000 abstract description 43
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 abstract description 15
- 235000011121 sodium hydroxide Nutrition 0.000 abstract description 5
- 238000000034 method Methods 0.000 abstract description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000010009 beating Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Heat Treatment Of Strip Materials And Filament Materials (AREA)
Abstract
The invention discloses a vibrating type alkali bath tempering tank for a tire bead steel wire, relates to the field of steel wire alkali bath tempering equipment, and mainly solves the problem that a steel wire takes out a large amount of liquid alkali to the outside of the tank and the surface of the steel wire is subjected to alkali residue when the steel wire is fed in the traditional alkali bath tempering. The method is realized by the following technical scheme: the tempering tank body is integrated, and the inside of the tempering tank body is divided into an alkali bath area, a local sealing area and a vibration area so that the steel wires sequentially pass through the tempering tank body. The steel wire is heated in an alkali bath area; the local sealing area consists of a baffle, a guide plate and a support body, the baffle is arranged at the top of the sealing area and is fixed on the support body and the press roller, and liquid caustic soda brought out when the steel wire passes through the guide plate can drip from small holes in the plate to a lower space without being exposed in air; the vibration device comprises a transverse plate, a vibration cylinder and a vibration motor, the vibration of the motor is transmitted to the vibration cylinder during working, the steel wire is hit at a certain frequency, residual alkali on the surface of the steel wire falls off, the vibration area and the sealing area both have a certain inclination angle with the horizontal plane, the inner sections of the two areas are both in a V shape, the alkali falling off from the vibration area and the alkali brought out by the steel wire in the sealing area are heated and then become liquid, the liquid alkali automatically gathers towards the middle of the bottom of the area, the liquid alkali in the vibration area enters the sealing area through a communication port due to position fall, and flows into an alkali bath area together with the liquid alkali in the sealing area, and backflow is achieved.
Description
Technical Field
The invention relates to steel wire tempering equipment, in particular to a vibrating type tire bead steel wire alkali bath tempering pool.
Background
The purpose of tempering treatment is to eliminate residual stress generated in the steel wire after heat treatment, the tempered bead steel wire has better performance and longer service life, 95% of domestic enterprises adopt a lead bath tempering mode at present, the environment is not green enough, alkali bath tempering is used as an ideal alternative mode, the problems that the steel wire can carry a large amount of liquid alkali during wire running, the surface of the steel wire has alkali residue and the like still exist, and a vibrating type bead steel wire alkali bath tempering pool is designed aiming at some defects at the present of alkali bath tempering. The equipment removes residual alkali on the surface of the steel wire by high-frequency beating of the steel wire through the vibrating device, improves the phenomenon that the steel wire takes out a large amount of liquid alkali, and is added with the movable mechanism to facilitate re-threading after wire breaking. The design can ideally improve the existing defects of the alkali bath tempering, thereby promoting the green development of the industry.
Disclosure of Invention
The invention aims to design equipment capable of adapting to alkali bath tempering, solves the problem that a large amount of liquid alkali is brought out of a pool and residual alkali on the surface of a steel wire after the traditional tire bead steel wire is subjected to alkali bath tempering, and simultaneously considers the requirements of threading again after wire breakage and recycling of the liquid alkali, so that each operation is simple and convenient as much as possible.
The technical scheme for solving the technical problem is as follows: the vibrating type tire bead steel wire alkali bath tempering tank is characterized in that a tank body of the device is a whole, and the inside of the device is divided into three parts: an alkali bath zone, a partial seal zone, and a vibration zone. A press roller is arranged in the alkali bath area to press the steel wire below the liquid level of the liquid alkali, a covering layer is arranged on the liquid level of the liquid alkali, and the steel wire is tempered and heated in the covering layer; the local sealing area consists of a baffle, a guide plate and a supporting body, wherein the guide plate is provided with a small hole, liquid caustic soda brought out by the steel wire can drip from the small hole, three movable side baffles are hinged on the baffle, and the side baffles can be lifted after wire breakage to complete wire threading operation; the vibrating device is characterized in that a vibrating device consisting of a transverse plate, a vibrating cylinder and a vibrating motor is arranged in the vibration, the vibrating cylinder and the transverse plate are installed in a matched mode, the vibrating motor is installed on the transverse plate, and an upright post and a spring are arranged on the outer side of the pool body to support the transverse plate.
Structure more than adopting, the steel wire by get into when the alkali bath is distinguished out the local seal district, the liquid caustic soda of taking out can get into this region, does not contact with external environment vibration district upper portion sets up the push-and-pull door in order to form sealed environment to the during operation drives the diaphragm vibration through the motor, and the vibration drum carries out hitting of certain frequency to the steel wire to get rid of the remaining alkali in steel wire surface.
The invention has the advantages that when the steel wire comes out of the alkali bath, the alkali liquor brought out cannot enter the air, the residual alkali removed by vibration also falls into a relatively closed space, the bottoms of the vibration area and the local sealing area are inclined at the same time, the alkali in the two areas can be changed into liquid state and automatically falls back by heating, and the liquid state flows into the alkali bath area, so that the alkali waste is reduced to the maximum extent, and the movable baffle plate device is also beneficial to threading the steel wire again after the steel wire is broken.
Drawings
FIG. 1 is a schematic view of the overall structure of the vibrating type bead wire alkali bath tempering tank and the vibrating device according to the present invention.
FIG. 1a is a cross-sectional view of the vibrating bead wire alkali bath tempering cell of the present invention.
FIG. 1b is a partially enlarged view of the vibrating bead wire alkali bath tempering cell vibrating apparatus of the present invention.
FIG. 1c is a schematic view of the overall structure of the vibrating bead wire alkali bath tempering tank of the present invention.
FIG. 2 is a schematic view of a movable baffle structure according to the present invention.
FIG. 3 is a schematic cross-sectional view of the vibration region of the present invention.
Number designation in the figures: 1. a sliding door; 2. a movable side baffle; 3. a guide roller; 4. a compression roller; 5. a baffle plate; 6. a support; 7. a guide plate; 8. vibrating the cylinder; 9. a transverse plate; 10. a column; 11. a spring; 12. a vibration motor; 13. a pool body.
Detailed Description
The invention will be described in further detail with reference to the following drawings and specific embodiments:
as shown in fig. 1, 2 and 3, the tank body 13 is a whole, the alkali bath part is enclosed by the tank wall, and a guide roller 3 and a press roller 4 are arranged in the tank body; the local sealing area consists of a pool wall, a guide plate 7, a supporting body 6, a baffle plate 5 and a movable side baffle plate 2, wherein the baffle plate 5 is fixed on the supporting body 6 and a press roller 4, and the movable side baffle plate 2 is hinged with the baffle plate 5; the vibration region comprises push-and-pull door 1, diaphragm 9, vibration drum 8 and outside the pond both sides stand 10, spring 11, motor 12, and vibration drum 8 and diaphragm 9 cooperation, diaphragm 9 and stand 10 pass through spring 11 to be connected, and vibrating motor 12 fixes on diaphragm 9.
The working principle of the device is as follows: the steel wire gets into through alkali bath rear wall square hole, bypasses deflector roll 3 and is heated in the liquid caustic soda that is impressed by compression roller 4, and later the steel wire gets into the local seal district, and the liquid caustic soda that the steel wire took out when through baffle 7 flows down from the aperture on the board, and the steel wire gets into the vibration district at last, will vibrate by vibrating motor 12 and pass to vibration drum 8 through diaphragm 9, and then realize carrying out hitting of certain frequency to the steel wire, and the remaining alkali that makes on the steel wire drops, and later the steel wire gets into next process. When the wire breakage occurs in the alkali bath area and the local sealing area, the movable side baffle 2 can be lifted, the steel wire is pulled up from the side surface to the guide plate 7 for wire threading, and then the sliding door 1 is moved to thread the steel wire into the vibration area. The vibration district is heated by the alkali that falls and the alkali that local seal district steel wire brought out of by the vibration and becomes liquid, because two regional bottoms and level are certain inclination, and regional inside all is "V" style of calligraphy structure for liquid alkali gathers to two regional bottoms in the middle of, the liquid alkali of vibration district is converged into local seal district, and the liquid alkali in two final areas flows into the alkali bath district through the intercommunication mouth and realizes the backward flow.
The above-described embodiments of the present invention should not be construed as limiting the scope of the present invention. Any other corresponding changes and modifications made according to the technical idea of the present invention should be included in the protection scope of the claims of the present invention.
Claims (2)
1. The utility model provides a vibrating tire bead wire alkali bath tempering tank, its includes alkali bath area, local sealing area and vibration area, its characterized in that: the three areas are all arranged in the pool and are separated by thin walls, the alkali bath area is arranged behind the pool, a press roll is arranged in the alkali bath area, and the thin walls and the pool body form a closed space for storing alkali liquor; the local sealing area is arranged in the middle of the pool and is formed by a support body and a press roll supporting baffle; the vibration district is at the pond front portion, and diaphragm and vibration roller cooperation, vibrating motor install on the diaphragm, and there are stand and spring support diaphragm outside the pond, and there is movable push-and-pull door at the vibration district top.
2. The vibratory bead wire alkali bath tempering cell of claim 1, wherein: the tank bottom of the vibration area and the tank bottom of the local sealing area form a certain inclination angle with the horizontal plane, the cross sections of the vibration area and the tank bottom of the local sealing area are V-shaped, and liquid alkali can automatically flow back to the alkali bath area by heating the bottoms of the two areas and utilizing the position drop.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021141610.0U CN214218812U (en) | 2020-06-18 | 2020-06-18 | Vibration type bead wire alkali bath tempering tank |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021141610.0U CN214218812U (en) | 2020-06-18 | 2020-06-18 | Vibration type bead wire alkali bath tempering tank |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214218812U true CN214218812U (en) | 2021-09-17 |
Family
ID=77672666
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021141610.0U Expired - Fee Related CN214218812U (en) | 2020-06-18 | 2020-06-18 | Vibration type bead wire alkali bath tempering tank |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214218812U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111519017A (en) * | 2020-06-18 | 2020-08-11 | 南京农业大学 | Vibration type bead wire alkali bath tempering tank |
-
2020
- 2020-06-18 CN CN202021141610.0U patent/CN214218812U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111519017A (en) * | 2020-06-18 | 2020-08-11 | 南京农业大学 | Vibration type bead wire alkali bath tempering tank |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210917 |
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| CF01 | Termination of patent right due to non-payment of annual fee |