CN214214754U - Stable and efficient double-layer multi-station film laminating machine - Google Patents

Abstract

The utility model discloses a stabilize double-deck multistation laminating machine of efficient, including mounting bracket, material roller and tectorial membrane roller, the third support is all installed to one side of mounting bracket top and inside bottom, the material roller is all installed to the inside of third support, one side of third support all is provided with the second support, one side of straining device all is provided with first support, and the bottom of first support all is fixed with one side of mounting bracket top and inside bottom, the inside of first support is all installed and is accomodate the roller, accomodate the one end of roller and all install second servo motor. The utility model discloses a be provided with dust removal mechanism, cloth after the tectorial membrane carries out the in-process of rolling, can start the fan at the cooperation of dust absorption mouth and pipeline, and some dusts on material surface inhale the inside of dust removal case after processing the tectorial membrane and store, later unify the processing for the surface of material is cleaner, and the result of use is better.

Description

Stable and efficient double-layer multi-station film laminating machine

Technical Field

The utility model relates to a laminating machine technical field specifically is a stabilize double-deck multistation laminating machine of efficient.

Background

With the continuous development of the national economy and the continuous improvement of science and technology, the film laminating machine is vigorously developed, and the double-layer multi-station film laminating machine is a film laminating machine with a plurality of stations, and a film is laminated on the surface of a material by heating to form a protective layer, so that the material is not easily damaged in the using process and the service life of the material is greatly prolonged;

but the double-deck multistation laminating machine of current stable efficient, the dust on the material after the tectorial membrane is not convenient for clear up during the use, and the practicality is relatively poor, so develop a stable double-deck multistation laminating machine of efficient now to solve above-mentioned problem.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a stabilize double-deck multistation laminating machine of efficient to the laminating machine that proposes in solving above-mentioned background art is not convenient for carry out the problem of clearing up to the dust on the material behind the tectorial membrane.

In order to achieve the above object, the utility model provides a following technical scheme: a stable and efficient double-layer multi-station film covering machine comprises a mounting frame, material roll shafts and film covering roll shafts, wherein third supports are respectively arranged on one sides of the top end and the inner bottom end of the mounting frame, the material roll shafts are respectively arranged in the third supports, second supports are respectively arranged on one sides of the third supports, the bottom ends of the second supports are respectively fixed with one sides of the top end and the inner bottom end of the mounting frame, the film covering roll shafts are respectively arranged in the second supports, fixing frames are respectively arranged on one sides of the second supports, the bottom ends of the fixing frames are respectively fixed with one sides of the top end and the inner bottom end of the mounting frame, heating roll shafts are respectively arranged at the top ends of the inner parts of the fixing frames, first servo motors are respectively arranged on one sides of the heating roll shafts, positioning rolls are arranged at the bottom ends of the heating roll shafts, adjusting mechanisms are respectively arranged between the positioning rolls and the fixing frames, one side of the fixing frame is provided with a tensioning mechanism, one end of one side of the tensioning mechanism is provided with a dust removal mechanism, the dust removal mechanism comprises a dust suction port, a first metal net, an electrostatic generator, a second metal net, through holes, a fan, a baffle and a dust removal box, the dust removal box is fixed at one side of one end of the mounting frame, the top of one end of the dust removal box is provided with the dust suction port, the dust suction port extends to the top end of the mounting frame and the bottom end of the interior of the mounting frame, the electrostatic generator is installed at the top end of the dust removal box, the first metal net is installed at the top end of the interior of the dust removal box, the second metal net is arranged at the bottom end of the first metal net, the two sides of the second metal net are fixed with the inner side wall of the dust removal box, the fan is installed at the bottom end of the interior of the dust removal box, the baffle is installed at the top end of the fan, and the through holes are uniformly penetrated through the baffle, one side of straining device all is provided with first support, and the bottom of first support all is fixed with one side of mounting bracket top and inside bottom, the roller is all installed and accomodate in the inside of first support, accomodate the one end of roller and all install second servo motor.

Preferably, straining device includes electric putter, support frame and regulating spindle, the support frame all is fixed in the one side of mounting bracket top and inside bottom, electric putter is all installed on the inside top of support frame, the regulating spindle is all installed to electric putter's bottom.

Preferably, the through holes penetrate through the baffle plate, and are distributed at equal intervals in the baffle plate.

Preferably, adjustment mechanism includes telescopic cylinder, slider and spout, and the spout all sets up in the bottom at mount both ends, the inside of spout all is provided with the slider, and the one end of slider all is fixed with the one end of registration roller, telescopic cylinder all is fixed in mounting bracket top and inside bottom, and telescopic cylinder's top all with the bottom mounting of registration roller.

Preferably, the cross section of the sliding groove is larger than that of the sliding block, and a sliding structure is formed between the sliding groove and the sliding block.

Preferably, telescopic cylinder all is provided with two sets ofly in the bottom of registration roller, and telescopic cylinder is the symmetric distribution about the axis of registration roller.

Compared with the prior art, the beneficial effects of the utility model are that: the stable and efficient double-layer multi-station film covering machine not only realizes the convenience of cleaning dust on the materials after film covering, but also realizes the adjustment of the tension force during material rolling and the convenience of film covering on the materials with different thicknesses;

(1) the dust removal mechanism is arranged at one end of the mounting frame, so that the matching of the fan at the dust collection port and the pipeline can be started in the process of winding the coated cloth, some dust on the surface of the coated material is absorbed into the dust removal box for storage, and then the dust is uniformly treated, so that the surface of the material is cleaner, and the using effect is better;

(2) the tensioning mechanisms are arranged at the top end of the fixing frame and one side of the inner top end of the fixing frame, so that when the coated material is too tight in the winding process to cause winding inconvenience, the electric push rod can be started to drive the adjusting shaft to move up and down to extrude the cloth or reduce the extrusion, and the tension of the cloth is adjusted to be a proper size;

(3) through being provided with adjustment mechanism between mount and registration roller, start telescopic cylinder and can drive registration roller rebound or shrink downwards through the slip of slider in the spout for suitable size is adjusted to the interval between registration roller and the heating roller axle, is convenient for carry out better tectorial membrane to the material of different thickness, and the practicality is stronger.

Drawings

Fig. 1 is a schematic view of a front view partial section structure of the present invention;

FIG. 2 is a schematic side view of the fixing frame of the present invention;

FIG. 3 is a schematic side view of the present invention;

fig. 4 is a schematic diagram of a partially enlarged structure at a position in fig. 1 according to the present invention.

In the figure: 1. a mounting frame; 2. a material roll shaft; 3. a film-coating roll shaft; 4. a fixed mount; 5. a tensioning mechanism; 501. an electric push rod; 502. a support frame; 503. an adjustment shaft; 6. a dust removal mechanism; 601. a dust suction port; 602. a first metal mesh; 603. an electrostatic generator; 604. a second metal mesh; 605. a through hole; 606. A fan; 607. a baffle plate; 608. a dust removal box; 7. a take-in roller shaft; 8. a first bracket; 9. heating the roll shaft; 10. an adjustment mechanism; 1001. a telescopic cylinder; 1002. a slider; 1003. a chute; 11. a positioning roller; 12. a second bracket; 13. a third support; 14. a first servo motor; 15. a second servo motor.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-4, the present invention provides an embodiment: a stable and efficient double-layer multi-station film covering machine comprises an installation frame 1, material roll shafts 2 and film covering roll shafts 3, wherein third supports 13 are respectively installed at the top end and one side of the inner bottom end of the installation frame 1, the material roll shafts 2 are respectively installed inside the third supports 13, second supports 12 are respectively arranged at one sides of the third supports 13, the bottom ends of the second supports 12 are respectively fixed with the top end and one side of the inner bottom end of the installation frame 1, the film covering roll shafts 3 are respectively installed inside the second supports 12, fixing frames 4 are respectively arranged at one sides of the second supports 12, the bottom ends of the fixing frames 4 are respectively fixed with the top end and one side of the inner bottom end of the installation frame 1, heating roll shafts 9 are respectively installed at the top end inside the fixing frames 4, first servo motors 14 are respectively installed at one sides of the heating roll shafts 9, the types of the first servo motors 14 can be ASD-A2, the input ends of the first servo motors 14 are electrically connected with the output ends of a control panel through wires, the bottom end of the heating roller shaft 9 is provided with a positioning roller 11, the bottom ends of the insides of the fixed frames 4 are provided with adjusting mechanisms 10 respectively, the positions between the positioning roller 11 and the fixed frames 4 are provided with adjusting mechanisms 10 respectively, one side of the fixed frame 4 is provided with a tensioning mechanism 5, one end of one side of the tensioning mechanism 5 is provided with a dust removing mechanism 6 respectively, the dust removing mechanism 6 comprises a dust suction port 601, a first metal net 602, an electrostatic generator 603, a second metal net 604, a through hole 605, a fan 606, a baffle 607 and a dust removing box 608, the dust removing box 608 is fixed at one side of one end of the fixed frame 1, the top of one end of the dust removing box 608 is provided with the dust suction port 601, the dust suction port 601 extends to the top end and the bottom end of the insides of the fixed frame 1, the top of the dust removing box 608 is provided with the electrostatic generator 603, the model of the electrostatic generator 603 can be SY-560, the input end of the electrostatic generator 603 is electrically connected with the output end of the control panel through a wire, the top ends of the interior of the dust removing boxes 608 are all provided with a first metal net 602, the bottom ends of the first metal nets 602 are all provided with a second metal net 604, and both sides of the second metal mesh 604 are fixed with the inner side wall of the dust removing box 608, the bottom end of the interior of the dust removing box 608 is provided with a fan 606, the top end of the fan 606 is provided with a baffle 607, through holes 605 are uniformly penetrated in the baffle 607, a plurality of through holes 605 are penetrated in the baffle 607, the through holes 605 are distributed in the baffle 607 at equal intervals, one side of the tensioning mechanism 5 is provided with a first bracket 8, the bottom end of the first bracket 8 is fixed with one side of the top end and the inner bottom end of the mounting bracket 1, the inner part of the first bracket 8 is provided with a receiving roller shaft 7, one end of the receiving roller shaft 7 is provided with a second servo motor 15, the type of the second servo motor 15 can be MR-J2S-10A, and the input end of the second servo motor 15 is electrically connected with the output end of the control panel through a lead;

specifically, as shown in fig. 1 and 3, when the mechanism is used, first, when in use, the fan 606 and the electrostatic generator 603 are started, when the coated material moves below the dust suction opening 601, some dust on the surface of the material is sucked into the dust box 608 by the activated fan 606, since the first metal mesh 602 is positively charged by the electrostatic generator 603, the second metal mesh 604 is negatively charged, so that dust is positively charged as it falls through the first wire mesh 602 and, after the positively charged dust continues to fall to the position of the second wire mesh 604, it is attracted to the second expanded metal 604 by the negative charge on the second expanded metal 604 and accumulated, some dust on the surface of the material can be cleaned, so that the surface of the material is cleaner, and after the dust removal box 608 is used for a period of time, the box door at one end can be opened to clean the interior of the box and then the box can be used;

the tensioning mechanism 5 comprises an electric push rod 501, a support frame 502 and an adjusting shaft 503, the support frame 502 is fixed at one side of the top end and the inner bottom end of the mounting frame 1, the electric push rod 501 is installed at the top end of the inner part of the support frame 502, the type of the electric push rod 501 can be DYTZB1000-500, the input end of the electric push rod 501 is electrically connected with the output end of the control panel through a wire, and the adjusting shaft 503 is installed at the bottom end of the electric push rod 501;

specifically, as shown in fig. 1 and 2, when the mechanism is used, firstly, before the cloth is rolled, the electric push rod 501 is started to drive the adjusting shaft 503 to move downwards to extrude the material to reach a proper tension, when the coated material is too tight in the rolling process to cause rolling inconvenience, the electric push rod 501 can be started to drive the adjusting shaft 503 to move upwards to adjust the tightness of the material to a proper value, and if the material is too loose and rolling inconvenience is caused, the electric push rod 501 can be started to drive the adjusting shaft 503 to move downwards to extrude the cloth to reach a proper tension, so that the cloth is more convenient to use;

the adjusting mechanism 10 comprises telescopic cylinders 1001, sliders 1002 and sliding grooves 1003, the sliding grooves 1003 are arranged at the bottoms of two ends of the fixing frame 4, the sliders 1002 are arranged inside the sliding grooves 1003, one ends of the sliders 1002 are fixed to one end of the positioning roller 11, the telescopic cylinders 1001 are fixed to the top end and the inner bottom end of the mounting frame 1, the telescopic cylinders 1001 can be of the type J64RT2UNIVER, the input ends of the telescopic cylinders 1001 are electrically connected with the output end of the control panel through wires, the top ends of the telescopic cylinders 1001 are fixed to the bottom end of the positioning roller 11, the cross section of the sliding grooves 1003 is larger than that of the sliders 1002, sliding structures are formed between the sliding grooves 1003 and the sliders 1002, two groups of the telescopic cylinders 1001 are arranged at the bottom end of the positioning roller 11, and the telescopic cylinders 1001 are symmetrically distributed about the central axis of the positioning roller 11;

specifically, as shown in fig. 1 and 4, when the mechanism is used, firstly, the actual film coating thickness and the material thickness are followed, the distance between the positioning roller 11 and the heating roller shaft 9 is adjusted to an appropriate size, and when the mechanism is adjusted, the telescopic cylinder 1001 is started to drive the positioning roller 11 to move upwards or contract downwards through the sliding of the sliding block 1002 in the sliding groove 1003, so that the positioning roller 11 reaches an appropriate distance, and then the mechanism can be used subsequently.

The working principle is as follows: when the stable and efficient external power supply for the double-layer multi-station laminating machine is used, firstly, the material roll shaft 2 is placed on the third support 13, then the laminating roll shaft 3 is placed on the second support 12, then the processing is carried out, the telescopic cylinder 1001 is started to drive the positioning roll 11 to move upwards or shrink downwards through the sliding of the sliding block 1002 in the sliding groove 1003, and the space between the positioning roll 11 and the heating roll shaft 9 is adjusted to be a proper size;

secondly, pulling out the material on the material roll shaft 2 and the film on the film coating roll shaft 3, then enabling the two materials to penetrate between the heating roll shaft 9 and the positioning roll 11 together, starting the heating roll shaft 9 and the first servo motor 14 to drive the heating roll shaft 9 to roll so as to extrude and bond the film and the material together, then enabling the formed material adhered with the film to penetrate through the support frame 502, then starting the electric push rod 501 to drive the adjusting shaft 503 to move downwards, extruding the material so as to enable the material to reach a proper tension force, and directly adjusting the tension force if the tension force is too tight or too loose in the later period;

finally, the material with the film is wound by starting the second servo motor 15 to drive the accommodating roller shaft 7 on the first support 8, and in the winding process, the fan 606 is started together to suck dust on the surface of the material into the dust removing box 608, and after the dust is sucked into the dust removing box 608, the first metal mesh 602 is positively charged under the action of the electrostatic generator 603, and the second metal mesh 604 is negatively charged, so that the dust is positively charged when falling through the first metal mesh 602, and after the dust with the positive charge continues to fall to the position of the second metal mesh 604, the dust is adsorbed onto the second metal mesh 604 under the action of the negative charge on the second metal mesh 604 and is accumulated, so that some dust on the surface of the material can be cleaned, and the film covering work is finally completed.

It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (6)

1. The utility model provides a stabilize double-deck multistation laminating machine of efficient, includes mounting bracket (1), material roller (2) and tectorial membrane roller (3), its characterized in that: a third support (13) is installed on one side of the top end and the inner bottom end of the mounting frame (1), a material roller shaft (2) is installed inside the third support (13), a second support (12) is arranged on one side of the third support (13), the bottom end of the second support (12) is fixed to one side of the top end and the inner bottom end of the mounting frame (1), a film-coating roller shaft (3) is installed inside the second support (12), a fixing frame (4) is arranged on one side of the second support (12), the bottom end of the fixing frame (4) is fixed to one side of the top end and the inner bottom end of the mounting frame (1), a heating roller shaft (9) is installed on the top end inside the fixing frame (4), a first servo motor (14) is installed on one side of the heating roller shaft (9), and a positioning roller (11) is arranged at the bottom end of the heating roller shaft (9), and adjusting mechanisms (10) are arranged between the positioning rollers (11) and the fixing frames (4), the bottom ends inside the fixing frames (4) are respectively provided with the adjusting mechanisms (10), one side of the fixing frame (4) is provided with a tensioning mechanism (5), one end of one side of the tensioning mechanism (5) is respectively provided with a dust removal mechanism (6), each dust removal mechanism (6) comprises a dust suction port (601), a first metal net (602), an electrostatic generator (603), a second metal net (604), a through hole (605), a fan (606), a baffle (607) and a dust removal box (608), the dust removal boxes (608) are respectively fixed on one side of one end of the mounting frame (1), the dust suction ports (601) are respectively installed at the tops of one ends of the dust removal boxes (608), the dust suction ports (601) respectively extend to the top end of the mounting frame (1) and the bottom end inside, the electrostatic generators (603) are respectively installed at the tops of the dust removal boxes (608), first metal mesh (602) are all installed on the inside top of dust removal case (608), the bottom of first metal mesh (602) all is provided with second metal mesh (604), and the both sides of second metal mesh (604) all are fixed with the inside wall of dust removal case (608), fan (606) are all installed to the inside bottom of dust removal case (608), baffle (607) are all installed on the top of fan (606), and the inside of baffle (607) evenly runs through has through-hole (605), one side of straining device (5) all is provided with first support (8), and the bottom of first support (8) all is fixed with one side of mounting bracket (1) top and inside bottom, the inside of first support (8) all is installed and is accomodate roller (7), second servo motor (15) are all installed to the one end of accomodating roller (7).

2. The stable and efficient double-layer multi-station film laminating machine according to claim 1, is characterized in that: tensioning mechanism (5) include electric putter (501), support frame (502) and regulating spindle (503), one side of mounting bracket (1) top and inside bottom is all fixed in support frame (502), electric putter (501) are all installed on the inside top of support frame (502), regulating spindle (503) are all installed to the bottom of electric putter (501).

3. The stable and efficient double-layer multi-station film laminating machine according to claim 1, is characterized in that: the through holes (605) penetrate through the inner part of the baffle (607), and the through holes (605) are distributed in the baffle (607) at equal intervals.

4. The stable and efficient double-layer multi-station film laminating machine according to claim 1, is characterized in that: adjustment mechanism (10) all set up in the bottom at mount (4) both ends including telescopic cylinder (1001), slider (1002) and spout (1003), the inside of spout (1003) all is provided with slider (1002), and the one end of slider (1002) all is fixed with the one end of registration roller (11), telescopic cylinder (1001) all is fixed in mounting bracket (1) top and inside bottom, and telescopic cylinder (1001) the top all with the bottom mounting of registration roller (11).

5. The stable and efficient double-layer multi-station film laminating machine according to claim 4, is characterized in that: the cross section of the sliding groove (1003) is larger than that of the sliding block (1002), and a sliding structure is formed between the sliding groove (1003) and the sliding block (1002).

6. The stable and efficient double-layer multi-station film laminating machine according to claim 4, is characterized in that: the bottom of positioning roller (11) is all provided with two sets of telescopic cylinder (1001), and telescopic cylinder (1001) is the symmetric distribution about the axis of positioning roller (11).

Images