CN214183911U

CN214183911U - UV curing device is used in production of environmental protection SPC floor

Info

Publication number: CN214183911U
Application number: CN202022618802.2U
Authority: CN
Inventors: 拜辉辉; 翟兴华
Original assignee: Badige New Building Materials Co ltd
Current assignee: Badige New Building Materials Co ltd
Priority date: 2020-11-12
Filing date: 2020-11-12
Publication date: 2021-09-14
Anticipated expiration: 2030-11-12

Abstract

The utility model belongs to the technical field of floor processing equipment, in particular to a UV curing device for environmental protection SPC floor production, which comprises a box body and a conveying device, wherein the conveying device comprises a conveying belt, the box body is arranged above the conveying device, the box body comprises a top plate, the lower edge of the periphery of the top plate is provided with a side plate, the outer wall of the front side plate of the box body is provided with a control panel, a lifting mechanism and a UV curing mechanism are arranged in the box body, the lifting mechanism comprises a hydraulic oil cylinder, a lifting plate and a guide rod, the guide rod penetrates through the lifting plate, and lifter plate sliding connection is on the guide bar, and the upper surface of lifter plate is equipped with cooler, lower surface and is equipped with UV solidification mechanism, thermometer and distancer, and the left side of cooler is connected with the intake pipe, the right side is connected with the outlet duct, and UV solidification mechanism includes UV lamp shade and cleaning device, installs the UV fluorescent tube in the UV lamp shade, and the cover of both sides respectively is equipped with a rack around the UV lamp shade along last. This device adopts the ultraviolet ray to solidify, environmental protection and high efficiency.

Description

UV curing device is used in production of environmental protection SPC floor

Technical Field

The utility model belongs to the technical field of the floor processing equipment, specifically relate to a UV solidification equipment is used in production of environmental protection SPC floor.

Background

The principle of UV curing machine curing is that the special glue is irradiated by ultraviolet rays to cause the glue to generate polymerization reaction so as to be cured, UV is the English abbreviation of ultraviolet rays, the industrial UV wavelength takes 200nm to 450nm as the application range, and as a new curing scheme, the novel UV curing machine has the advantages of short curing time, capability of obviously improving the production efficiency, and compared with the traditional oven type curing, the novel UV curing machine also has the characteristic of environmental protection, the traditional oven type curing can generate a large amount of formaldehyde, the volatilized toxic gas can harm the health of human bodies, and the ultraviolet curing machine can not generate any toxic substance, so that the novel UV curing machine is an ideal glue curing scheme. The existing UV curing device has single function, and the distance between the UV curing mechanism and the conveying device cannot be adjusted according to SPC floors with different thicknesses; when the curing work is carried out, the UV lamp tube can emit a large amount of heat, if the heat is not dissipated in time, the temperature in the box body can be increased, the curing effect is influenced, and the service life of the UV lamp tube is shortened; in addition, when the UV lamp tube is replaced, sweat and dirt on the hand of an operator can be adhered to the UV lamp tube and sintered on the quartz glass crystal through high-temperature carbonization, and the UV lamp tube is scrapped due to air leakage at the stain position in serious cases.

For this reason, an efficient and environment-friendly UV curing apparatus for SPC floor production is designed in order to solve the above problems.

SUMMERY OF THE UTILITY MODEL

In order to solve the problems in the prior art, the utility model provides a UV curing device for environment-friendly SPC floor production, which comprises a box body and a conveying device, wherein the conveying device comprises a conveying belt, the box body is arranged above the conveying device and comprises a top plate, the lower edge of the periphery of the top plate is provided with a side plate, the outer wall of the front side plate of the box body is provided with a control panel, the bottom of the right side plate of the box body is provided with an inlet, the bottom of the left side plate of the box body is provided with an outlet, a lifting mechanism and a UV curing mechanism are arranged in the box body, the lifting mechanism comprises two synchronous hydraulic cylinders, a transverse lifting plate and two parallel guide rods, cylinder seats of the hydraulic cylinders are fixedly arranged on the lower surface of the top plate, the tail ends of piston rods of the hydraulic cylinders are fixed on the upper surface of the lifting plate, and the guide rods penetrate through the lifting plate, and lifter plate sliding connection is on the guide bar, the both ends of guide bar are fixed between roof and conveyor, the upper surface of lifter plate is provided with cooler, lower surface and is provided with UV solidification mechanism, thermometer and distancer, the left side of cooler is connected with intake pipe, right side and is connected with the outlet duct, intake pipe and outlet duct all run through the lifter plate, UV solidification mechanism includes UV lamp shade and cleaning device, install the UV fluorescent tube in the UV lamp shade, cleaning device is used for clean UV fluorescent tube, the cover of both sides respectively is provided with a rack on following around the UV lamp shade, thermometer and distancer all are connected with control panel electricity.

Preferably, cleaning device includes two gears and fixed bolster, two gears mesh respectively and connect on two racks, the outside of two gears all is provided with the gear sleeve, two gear sleeves all link to each other with the fixed bolster is fixed, the cover of both sides links to each other along the lower surface slip around fixed bolster and the UV lamp shade, the middle part position of fixed bolster is the arc support, and the appearance phase-match of arc support and UV fluorescent tube, the inboard of arc support is provided with the cleaning brush along circumference.

Preferably, the thermometer adopts a pt100 temperature sensor for detecting the temperature in the box body.

Preferably, the distance measuring instrument adopts a KJT-TLS-10C-C3 distance measuring sensor to detect the distance from the lifting plate to the SPC floor.

Preferably, the inlet facilitates the introduction of the SPC floor into the tank and the outlet facilitates the removal of the SPC floor from the tank.

Preferably, the air inlet pipe is provided with an exhaust fan, so that heat exchange is facilitated.

Preferably, the cleaning brush is made of gauze, and when the UV lamp tube is cleaned, the gauze is coated with absolute ethyl alcohol, so that the cleaning effect is better.

Preferably, a speed reducing motor is connected to a rotating shaft of the gear on the front side of the UV lampshade in a transmission mode, and the speed reducing motor is fixed to the fixing support.

The utility model discloses still including enabling the other subassemblies of the normal use of UV solidification equipment for environmental protection SPC floor production, be the conventional technological means in this field. In addition, the device or the component which is not limited in the utility model adopts the conventional technical means in the field.

The working principle of the utility model is that the UV curing device utilizes the curing principle to lead the ultraviolet rays to irradiate the special glue, and the glue generates polymerization reaction to be cured, thereby having the advantages of short curing time, high production efficiency, no harmful gas generated in the curing process and being beneficial to environmental protection; during operation, after the SPC floor enters the box body through the conveying device, the range finder transmits detection data to the control panel, the lifting mechanism is adjusted through the control panel, and the hydraulic oil cylinder drives the lifting plate to ascend and descend according to a control command so as to drive the UV curing mechanism to ascend and descend as required; when the thermometer detects that the temperature in the box body is overhigh and reaches a set range, the exhaust fan is opened, hot air in the box body is timely pumped away and sent to the cooler for cooling, and cooled air is sent back to the box body through the air outlet, so that the temperature in the box body can be effectively reduced, and the safe operation of equipment is ensured; when the UV lamp tube needs to be cleaned, the speed reduction motor is started, the gear rotates and drives the fixed support to move, the cleaning brush can clean up dust and dirt on the surface of the UV lamp tube, the cleanliness of the UV lamp tube is effectively improved, and normal operation of equipment is guaranteed.

The utility model has the advantages that the device has reasonable design and convenient operation, is environment-friendly and efficient through the design of the UV curing mechanism, and the cleaning device improves the cleanliness of the UV lamp tube and reduces the failure probability of the UV lamp tube; through the design of the lifting mechanism, the distance between the UV curing mechanism and the conveying device can be adjusted according to the thickness of the SPC floor, and the universality is stronger; through the design of the cooler, the temperature in the box body can be effectively prevented from being overhigh, and the normal and safe operation of the equipment is ensured.

Drawings

The present invention will be further explained with reference to the drawings and examples.

Fig. 1 is a schematic view of the overall structure of the present invention.

Fig. 2 is a perspective view of the UV curing mechanism of the present invention.

Fig. 3 is a bottom view of the UV curing mechanism of the present invention.

Fig. 4 is a side sectional view of the UV curing mechanism of the present invention.

In the figure: 1. the automatic cleaning device comprises a box body, 2. a conveying device, 3. a top plate, 4. a front side plate, 5. a control panel, 6. a right side plate, 7. a left side plate, 8. a hydraulic oil cylinder, 9. a lifting plate, 10. a guide rod, 11. a cooler, 12. a thermometer, 13. a distance meter, 14. an air inlet pipe, 15. an air outlet pipe, 16. a UV lampshade, 17. a UV lamp tube, 18. a rack, 19. a gear, 20. a fixed support, 21. a gear sleeve, 22. an arc support, 23. a cleaning brush, 24. an exhaust fan and 25. a speed reduction motor.

Detailed Description

The present invention will be described more clearly with reference to the accompanying drawings and specific embodiments in the embodiments of the present invention, and the description herein is only for explaining the present invention, but not for limiting the present invention. Based on the embodiments of the present invention, any modifications, equivalent replacements, improvements, etc. made by other embodiments obtained by those skilled in the art without creative efforts should be included in the protection scope of the present invention.

Examples

As shown in figures 1-4, the utility model provides a UV curing device for environmental protection SPC floor production, comprising a box body 1 and a conveying device 2, wherein the conveying device 2 comprises a conveying belt, the box body 1 is arranged above the conveying device 2, the box body 1 comprises a top plate 3, the lower edge of the periphery of the top plate 3 is provided with a side plate, the outer wall of a front side plate 4 of the box body 1 is provided with a control panel 5, the bottom of a right side plate 6 of the box body 1 is provided with an inlet, the bottom of a left side plate 7 of the box body 1 is provided with an outlet, a lifting mechanism and a UV curing mechanism are arranged in the box body 1, the lifting mechanism comprises two synchronous hydraulic cylinders 8, a transverse lifting plate 9 and two parallel guide rods 10, the cylinder seats of the hydraulic cylinders 8 are fixedly arranged on the lower surface of the top plate 3, the piston rod ends of the hydraulic cylinders 8 are fixed on the upper surface of the lifting plate 9, guide bar 10 runs through lifter plate 9, and lifter plate 9 sliding connection is on guide bar 10, the both ends of guide bar 10 are fixed between roof 3 and conveyor 2, the upper surface of lifter plate 9 is provided with cooler 11, the lower surface is provided with UV solidification mechanism, thermometer 12 and distancer 13, the left side of cooler 11 is connected with intake pipe 14, the right side is connected with outlet duct 15, intake pipe 14 and outlet duct 15 all run through lifter plate 9, UV solidification mechanism includes UV lamp shade 16 and cleaning device, install UV fluorescent tube 17 in the UV lamp shade 16, cleaning device is used for clean UV fluorescent tube 17, the cover of both sides respectively is provided with a rack 18 on following around UV lamp shade 16, thermometer 12 and distancer 13 all are connected with control panel 5 electricity. Cleaning device includes two gears 19 and fixed bolster 20, two gears 19 mesh respectively and connect on two racks 18, two gears 19's outside all is provided with gear sleeve 21, two gear sleeve 21 all link to each other with fixed bolster 20 is fixed, the cover of both sides links to each other along the lower surface slip around fixed bolster 20 and UV lamp shade 16, the middle part position of fixed bolster 20 is arc support 22, and arc support 22 and UV fluorescent tube 17's appearance phase-match, arc support 22's inboard is provided with cleaning brush 23 along circumference. The thermometer 12 employs a pt100 temperature sensor for detecting the temperature inside the case 1. The distance measuring instrument 13 adopts a KJT-TLS-10C-C3 distance measuring sensor to detect the distance from the lifting plate 9 to the SPC floor. The inlet facilitates the feeding of the SPC floor into the tank 1 and the outlet facilitates the feeding of the SPC floor out of the tank 1. An exhaust fan 24 is arranged on the air inlet pipe 14, so that heat exchange is facilitated. The cleaning brush 23 is made of gauze, and when the UV lamp tube 17 is cleaned, the cleaning effect is better as the absolute ethyl alcohol is coated on the gauze. The rotating shaft of the gear 19 at the front side of the UV lampshade 16 is in transmission connection with a speed reducing motor 25, and the speed reducing motor 25 is fixed on the fixing support 20.

The working principle of the utility model is that the UV curing device utilizes the curing principle to lead the ultraviolet rays to irradiate the special glue, and the glue generates polymerization reaction to be cured, thereby having the advantages of short curing time, high production efficiency, no harmful gas generated in the curing process and being beneficial to environmental protection; during operation, after the SPC floor enters the box body 1 through the conveying device 2, the distance measuring instrument 13 transmits detection data to the control panel 5, the lifting mechanism is adjusted through the control panel 5, and the hydraulic oil cylinder 8 drives the lifting plate 9 to ascend and descend according to a control command, so that the UV curing mechanism is driven to ascend and descend as required; when the thermometer 12 detects that the temperature in the box body 1 is too high and reaches a set range, the exhaust fan 24 is opened, hot air in the box body 1 is pumped out in time and sent to the cooler 11 for cooling, and cooled air is sent back to the box body 1 through the air outlet, so that the temperature in the box body 1 can be effectively reduced, and the safe operation of equipment is ensured; when the UV lamp tube 17 needs to be cleaned, the speed reducing motor 25 is started, the gear 19 rotates and drives the fixing support 20 to move, the cleaning brush 23 can clean up dust and dirt on the surface of the UV lamp tube 17, the cleanliness of the UV lamp tube 17 is effectively improved, and normal operation of equipment is guaranteed.

The foregoing description of the embodiments of the invention has been presented for purposes of illustration and not limitation, and is not intended to be exhaustive or limited to the embodiments disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the illustrated embodiments.

Claims

1. The utility model provides a UV solidification equipment is used in production of environmental protection SPC floor, includes box and conveyor, its characterized in that: the conveying device comprises a conveying belt, the box body is arranged above the conveying device and comprises a top plate, side plates are arranged on the periphery of the top plate along the lower edge, a control panel is arranged on the outer wall of a front side plate of the box body, an inlet is formed in the bottom of a right side plate of the box body, an outlet is formed in the bottom of a left side plate of the box body, a lifting mechanism and a UV curing mechanism are arranged in the box body, the lifting mechanism comprises two synchronous hydraulic cylinders, a transverse lifting plate and two parallel guide rods, a cylinder seat of each hydraulic cylinder is fixedly arranged on the lower surface of the top plate, the tail ends of piston rods of the hydraulic cylinders are fixedly arranged on the upper surface of the lifting plate, the guide rods penetrate through the lifting plate and are connected onto the guide rods in a sliding mode, two ends of the guide rods are fixedly arranged between the top plate and the conveying device, and a cooler is arranged on the upper surface of the lifting plate, The lower surface is provided with UV solidification mechanism, thermometer and distancer, the left side of cooler is connected with intake pipe, right side and is connected with the outlet duct, intake pipe and outlet duct all run through the lifter plate, UV solidification mechanism includes UV lamp shade and cleaning device, install the UV fluorescent tube in the UV lamp shade, cleaning device is used for cleaning the UV fluorescent tube, the cover of both sides respectively is provided with a rack along last around the UV lamp shade, thermometer and distancer all are connected with control panel electricity.

2. The UV curing apparatus for environmental SPC floor production according to claim 1, wherein: cleaning device includes two gears and fixed bolster, two gears mesh respectively and connect on two racks, the outside of two gears all is provided with the gear sleeve, two gear sleeves all link to each other with the fixed bolster is fixed, the cover of both sides slides along the lower surface around fixed bolster and the UV lamp shade and links to each other, the middle part position of fixed bolster is the arc support, and the appearance phase-match of arc support and UV fluorescent tube, the inboard of arc support is provided with the cleaning brush along circumference.

3. The UV curing apparatus for environmental SPC floor production according to claim 1, wherein: the thermometer employs a pt100 temperature sensor.

4. The UV curing apparatus for environmental SPC floor production according to claim 1, wherein: the distance measuring instrument adopts a KJT-TLS-10C-C3 distance measuring sensor.

5. The UV curing apparatus for environmental SPC floor production according to claim 1, wherein: the inlet facilitates the feeding of the SPC floor into the tank and the outlet facilitates the feeding of the SPC floor out of the tank.

6. The UV curing apparatus for environmental SPC floor production according to claim 1, wherein: an exhaust fan is arranged on the air inlet pipe.

7. The UV curing apparatus for environmental SPC floor production according to claim 2, wherein: the cleaning brush is made of gauze.

8. The UV curing apparatus for environmental SPC floor production according to claim 2, wherein: and a speed reducing motor is connected to a rotating shaft of the gear on the front side of the UV lampshade in a transmission manner, and the speed reducing motor is fixed on the fixed support.