CN214183264U - Rubber vulcanizing agent pre-dispersion master batch production system - Google Patents

Rubber vulcanizing agent pre-dispersion master batch production system Download PDF

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Publication number
CN214183264U
CN214183264U CN202022756307.8U CN202022756307U CN214183264U CN 214183264 U CN214183264 U CN 214183264U CN 202022756307 U CN202022756307 U CN 202022756307U CN 214183264 U CN214183264 U CN 214183264U
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sulfur
motor
vulcanizing agent
production system
master batch
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龙华
刘红卫
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Nanjing Foster Technology Co ltd
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Nanjing Foster Technology Co ltd
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Abstract

The utility model discloses a rubber vulcanizing agent master batch production system that disperses in advance, including reducing mechanism, the inside press device that is equipped with of reducing mechanism, the inside right-hand member of reducing mechanism is equipped with stirs the reducing mechanism, and the reducing mechanism right-hand member is equipped with the conveying platform, and conveying platform right-hand member is equipped with mixed reation kettle, and the inside left end of reducing mechanism is equipped with the motor, and the belt is cup jointed to the motor output end, and the belt other end cup joints the rotary disk, and rotary disk front end surface is equipped with the lug, and the lug cup joints inside movable fretwork board, the beneficial effects of the utility model are that: the effect of making the sulfur into powder is achieved, so that the effect of thoroughly crushing the sulfur is achieved, the operation is simple, the process is simple and convenient, the cost is saved, the working efficiency is increased, the effect of preventing the sulfur powder from falling is achieved, and the effect of removing metal impurities is achieved.

Description

Rubber vulcanizing agent pre-dispersion master batch production system
Technical Field
The utility model relates to a vulcanizer field, concretely relates to rubber vulcanizer predispersion master batch production system.
Background
The pre-dispersed master batch of the rubber vulcanizing agent comprises elements of sulfur, selenium and tellurium, sulfur-containing compounds, peroxides, quinone compounds, amine compounds, resin compounds, metal oxides, isocyanate and the like; the most commonly used are elemental sulphur and sulphur-containing compounds.
The prior art has the following defects: in the production of the prior pre-dispersed master batch of the rubber vulcanizing agent, when sulfur is crushed, the sulfur is not crushed thoroughly, and metal impurities in the sulfur are not removed completely, so that the produced pre-dispersed master batch of the rubber vulcanizing agent has metal impurities, and the powder is not uniform, thereby influencing the reaction effect.
Therefore, the invention is necessary to invent a production system of the pre-dispersed master batch of the rubber vulcanizing agent.
SUMMERY OF THE UTILITY MODEL
Therefore, the utility model provides a rubber vulcanizing agent predispersion master batch production system, through putting into sulfur and roll the bucket inside, drive press device through rolling the pole and carry out the breakage to sulfur, make broken sulfur put into the stirring and crushing device inside again, transmit the sulfur powder to the compounding jar inside through the conveying platform, bolt fixed mounting magnetism dog is passed through on rethread conveying bench top to the rubber vulcanizing agent predispersion master batch that the solution was produced has metallic impurity, and the powder is inhomogeneous, influence the problem of reaction effect.
In order to achieve the above object, the present invention provides the following technical solutions:
a rubber vulcanizing agent pre-dispersion master batch production system comprises a crushing device, wherein a pressing device is arranged inside the crushing device, a stirring device is arranged at the right end inside the crushing device, a conveying table is arranged at the right end of the crushing device, and a mixing tank is arranged at the right end of the conveying table;
the grinding device is characterized in that a motor is arranged at the left end inside the grinding device, the output end of the motor is sleeved with a belt, the other end of the belt is sleeved with a rotating disc, a lug is arranged on the surface of the front end of the rotating disc and is sleeved inside a movable hollowed-out plate, the top end of the movable hollowed-out plate is fixedly arranged at the front end of the left side of a grinding rod through a shaft pin, the grinding rod is clamped inside a guide support column and is inserted inside a grinding barrel, a first discharge port is arranged on the right side of the bottom end of the grinding barrel, the bottom end of the grinding barrel is clamped with a discharge pull plate, and the right side of the top end of the grinding barrel is connected with a feed port;
the pressing device is welded at the right end of the rolling rod and comprises a pressing disc and a corrugated bump, the pressing disc is welded at the right end of the rolling rod, and the outer wall surface of the pressing disc is provided with the corrugated bump.
Preferably, the bottom end of the feeding port is provided with the conveying table.
Preferably, the pressing device further comprises a conical bump, and the conical bump is arranged on the surface of the outer wall of the pressing disc.
Preferably, the second discharge gate is connected on the right side of the bottom end of the stirring device, the guide discharge gate is connected on the right side of the top end of the stirring device, the stirring motor is connected at the left end of the stirring device, and the reamer is connected at the output end of the stirring motor.
Preferably, a conveying belt is sleeved inside the conveying table, and a magnetic stop block is fixedly installed at the top end of the conveying belt through a bolt.
Preferably, the mixing tank bottom end is provided with a base, a main feeding port is connected to the left side of the top end of the mixing tank, an auxiliary feeding port is connected to the right side of the top end of the mixing tank, a stirring rod is sleeved inside the mixing tank, and the top end of the stirring rod is connected with the output end of a stirring motor.
Compared with the prior art, the rubber vulcanizing agent predispersion master batch production system has the advantages that:
the utility model discloses a put cubic sulphur into rolling barrel through the pan feeding mouth inside, through the starter motor, make the motor drive the belt and rotate to drive the lug in the rotary disk internal rotation, make the movable fretwork board drive roll the pole and move about inside the guide post, thereby drive the press device and carry out crushing motion in rolling barrel, make cubic sulphur broken by the press device, play broken effect, reach broken cubic sulphur, make the effect that cubic sulphur is smashed;
the smashing device is arranged at the bottom end of the right side of the interior of the smashing device, the right side of the bottom end of the smashing device is connected with a discharge port, the right side of the top end of the smashing device is connected with a guide discharge port, the left end of the smashing device is connected with a smashing motor, the output end of the smashing motor is connected with a reamer, and smashed sulfur enters the interior of the smashing device through the discharge port and the guide discharge port by pulling a discharge pulling plate;
then, the stirring motor is started to drive the reamer to rotate, so that the crushed sulfur is crushed into powder in the stirring device, the crushing effect is achieved, the effect of preparing the sulfur into powder is achieved, the effect of thoroughly crushing the sulfur is achieved, and the effects of simple operation, simple and convenient process, cost saving and work efficiency increase are achieved;
the sulfur is placed at the upper end of the conveyor belt through the discharge port by the crushing device, the sulfur is conveyed to the main feeding port of the mixing tank under the action of the magnetic stop block, the sulfur powder is placed inside the mixing tank through the main feeding port, and metal impurities inside the sulfur powder are adsorbed under the action of the magnetic stop block, so that the effects of transmission and metal impurity taking are achieved, the effect of preventing the sulfur powder from falling off is achieved, and the effect of removing the metal impurities completely is achieved;
inside putting into the compounding jar through main pan feeding mouth with sulphur, inside the compounding jar was put into to the vice pan feeding mouth of rethread mixture, through starting agitator motor, made agitator motor drive puddler rotate, made the puddler drive mixture mix the stirring, played the effect of mixing the stirring, reached the effect of synthetic rubber vulcanizer predispersion master batch.
Drawings
Fig. 1 is a schematic view of the overall structure of embodiment 1 provided by the present invention;
fig. 2 is a schematic structural view of a crushing apparatus according to embodiment 1 of the present invention;
fig. 3 is a schematic structural view of a mixing tank in example 1 according to the present invention;
fig. 4 is a schematic structural view of a conveyor belt according to embodiment 1 of the present invention;
fig. 5 is a schematic structural view of a pressing device according to embodiment 1 of the present invention;
fig. 6 is a schematic structural view of a pressing device according to embodiment 2 of the present invention;
fig. 7 is a schematic front view of a pressing device according to embodiment 2 of the present invention.
In the figure: the device comprises a crushing device 1, a motor 11, a belt 12, a rotating disc 13, a bump 131, a movable hollowed-out plate 14, a guide support 15, a grinding rod 16, a grinding barrel 17, a first discharging port 171, a discharging pulling plate 172, a feeding port 18, a pressing device 2, a pressing disc 21, a corrugated bump 22, a conical bump 23, a mincing device 3, a second discharging port 31, a guide discharging port 32, a mincing motor 33, a reamer 34, a conveying table 4, a conveying belt 41, a magnetic stopper 42, a mixing tank 5, a base 51, a main feeding port 52, an auxiliary feeding port 53, a stirring rod 54 and a stirring motor 55.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are presented herein only to illustrate and explain the present invention, and not to limit the present invention.
In the case of the example 1, the following examples are given,
as shown in fig. 1-5, the rubber vulcanizing agent pre-dispersion master batch production system of the present invention comprises a crushing device 1, a pressing device 2, a stirring device 3, a conveying table 4 and a mixing tank 5;
further, the right end inside the crushing device 1 is provided with a stirring device 3, the crushing device 1 comprises a motor 11, a belt 12, a rotating disk 13, a convex block 131, a movable hollowed-out plate 14, a guide pillar 15, a rolling rod 16, a rolling barrel 17, a first discharge port 171, a discharge pull plate 172 and a feeding port 18, concretely, the left end inside the crushing device is provided with a motor, the output end of the motor is sleeved with the belt, the other end of the belt is sleeved with the rotating disk, the surface of the front end of the rotating disk is provided with the convex block, the convex block is sleeved inside the movable hollowed-out plate, the top end of the movable hollowed-out plate is fixedly arranged at the front end of the left side of the rolling rod through a shaft pin, the rolling rod is inserted inside the rolling barrel, the right side of the bottom end of the rolling barrel is provided with a discharge port, the bottom end of the rolling barrel is clamped with the discharge pull plate, the right side of the top end of the rolling barrel is connected with the feeding port, the motor and the stirring motor 33 are three-phase asynchronous motors, the motor is arranged at the left end inside the crushing device, the output end of the motor is sleeved with a belt, the other end of the belt is sleeved with a rotating disc, the surface of the front end of the rotating disc is provided with a lug, the lug is sleeved inside the movable hollowed-out plate, the top end of the movable hollowed-out plate is fixedly arranged at the front end of the left side of a rolling rod through a shaft pin, the rolling rod is clamped inside a guide support post, the rolling rod is inserted inside a rolling barrel, the right side of the bottom end of the rolling barrel is provided with a discharge hole, the bottom end of the rolling barrel is clamped with a discharge pull plate, the right side of the top end of the rolling barrel is connected with a feeding hole and is welded at the right end of a rolling rod 16 through a pressing device 2, when the rubber vulcanizing agent pre-dispersion master batch is produced, the block-shaped sulfur is placed inside the rolling barrel 17 through the feeding hole 18, the motor 11 is started to drive the belt 12 to rotate, the lug 131 rotates in the rotating disc 13, the movable hollowed-out plate 14 drives the rolling rod 16 to move left and right inside the guide support post 15, and the pressing device 2 is driven to perform crushing movement in the rolling barrel 17, make cubic sulphur broken by press device 2, play broken effect, reach broken cubic sulphur, make the kibbling effect of cubic sulphur, rethread stirring device 3 sets up the inside right side bottom at reducing mechanism 1, stirring device 3 bottom right side is connected with second discharge gate 31, stirring device 3 top right side is connected with direction discharge gate 32, stirring device 3 left end is connected with stirring motor 33, stirring motor 33 output is connected with reamer 34, through pulling open ejection of compact arm-tie 172, make kibbling sulphur enter the inside of stirring device 3 through first discharge gate 171 and direction discharge gate 32, rethread starts stirring motor 33, make stirring motor 33 drive reamer 34 and rotate, make kibbling sulphur carry out broken powder in stirring device 3 inside, play kibbling effect, reach the effect of making sulphur into powder, thereby reach and carry out thorough kibbling effect to sulphur, the effects of simple operation, simple and convenient process, cost saving and working efficiency increase are achieved;
further, the pressing device 2 is welded at the right end of the grinding rod 16, the pressing device 2 comprises a pressing disc 21 and a corrugated bump 22, specifically, the pressing disc 21 is welded at the right end of the grinding rod 16, the corrugated bump 22 is arranged on the outer wall surface of the pressing disc 21, the pressing disc 21 is driven by the grinding rod 16 to extrude and crush the sulfur, and under the action of the corrugated bump 22, the friction force on the sulfur is increased, so that the effect of increasing the crushing degree of the sulfur is achieved;
further, the conveying table 4 is arranged at the right end of the crushing device 1, the conveying table 4 comprises a conveying belt 41 and a magnetic stopper 42, specifically, the conveying belt 41 is sleeved inside the conveying table 4, the magnetic stopper 42 is fixedly installed at the top end of the conveying belt 41 through a bolt, the conveying belt 41 is sleeved in the conveying table 4, the top end of the conveying belt 41 is fixedly provided with a magnetic block 42 through a bolt, sulfur is placed on the upper end of the conveyor belt 41 through the second discharge port 31 by the crutcher 3, under the action of the magnetic block 42, the sulfur is transferred to the main feeding port 52 of the mixing tank 5, the sulfur powder is placed inside the mixing tank 5 through the main feeding port 52, under the action of the magnetic stop block 42, the metal impurities in the sulfur powder are adsorbed, so that the effects of transmission and metal impurity taking are achieved, the effect of preventing the sulfur powder from falling off is achieved, and the effect of removing the metal impurities completely is achieved;
further, the mixing tank 5 is arranged at the left end of the conveying table 4, the mixing tank 5 comprises a base 51, a main feeding port 52, an auxiliary feeding port 53, a stirring rod 54 and a stirring motor 55, specifically, the base 51 is arranged at the bottom end of the mixing tank 5, the main feeding port 52 is connected to the left side of the top end of the mixing tank 5, the auxiliary feeding port 53 is connected to the right side of the top end of the mixing tank 5, the stirring rod 54 is sleeved inside the mixing tank 5, the output end of the stirring motor 55 is connected to the top end of the stirring rod 54, the stirring motor 55 is a three-phase asynchronous motor, the base 51 is arranged at the bottom end of the mixing tank 5, the main feeding port 52 is connected to the left side of the top end of the mixing tank 5, the auxiliary feeding port 53 is connected to the right side of the top end of the mixing tank 5, the stirring rod 54 is sleeved inside the mixing tank 5, the top end of the stirring rod 54 is connected to the output end of the stirring motor 55, sulfur is placed inside the mixing tank 5 through the main feeding port 52, and then the mixture is placed inside the mixing tank 5 through the auxiliary feeding port 53, by starting the stirring motor 55, the stirring motor 55 drives the stirring rod 54 to rotate, so that the stirring rod 54 drives the mixture to be mixed and stirred, the mixing and stirring effects are achieved, and the effect of pre-dispersing the master batches of the synthetic rubber vulcanizing agent is achieved.
The utility model discloses a use as follows: the technical personnel in the field put the lump sulfur into the rolling barrel 17 through the feeding port 18, by starting the motor 11, the motor 11 drives the belt 12 to rotate, thereby driving the lug 131 to rotate in the rotating disk 13, and the movable hollow plate 14 drives the rolling rod 16 to move left and right in the guide pillar 15, thereby driving the pressing device 2 to perform crushing movement in the rolling barrel 17, so that the lump sulfur is crushed by the pressing device 2, thereby achieving the effect of crushing the lump sulfur, and the lump sulfur is crushed, and then the crushing device 3 is arranged at the bottom end of the right side of the inner part of the crushing device 1, the right side of the bottom end of the crushing device 3 is connected with the second discharge port 31, the right side of the top end of the crushing device 3 is connected with the guide discharge port 32, the left end of the crushing device 3 is connected with the crushing motor 33, the output end of the crushing motor 33 is connected with the reamer 34, and by pulling the discharge pulling plate 172, crushed sulfur enters the inside of the stirring device 3 through the first discharge port 171 and the guide discharge port 32, and then the stirring motor 33 is started, so that the stirring motor 33 drives the reamer 34 to rotate, the crushed sulfur is crushed into powder inside the stirring device 3, the crushing effect is achieved, the effect of making the sulfur into powder is achieved, the effect of thoroughly crushing the sulfur is achieved, the operation is simple, the process is simple and convenient, the cost is saved, the working efficiency is increased, the sulfur is placed at the upper end of the conveyor belt 41 through the second discharge port 31 by the stirring device 3, under the action of the magnetic stop block 42, the sulfur is transmitted to the main feeding port 52 of the mixing tank 5, the sulfur powder is placed inside the mixing tank 5 through the main feeding port 52, under the action of the magnetic stop block 42, metal impurities inside the sulfur powder are adsorbed, and the effects of transmission and metal impurities taking out are achieved, reach the effect that prevents the sulphur powder and drop, and reach and get rid of clean effect with metallic impurity, put into compounding jar 5 inside with sulphur through main pan feeding mouth 52, inside compounding jar 5 is put into with the mixture to vice pan feeding mouth 53 of rethread, through starting agitator motor 55, make agitator motor 55 drive puddler 54 rotate, make puddler 54 drive the mixture and mix the stirring, play the effect of mixing the stirring, reach the effect of synthetic rubber vulcanizer predispersion master batch, through pressing the right-hand member of pressure dish 21 welding at pressure dish 16, press dish 21 outer wall surface and be equipped with ripple lug 22, it is broken to extrude sulphur to drive pressure dish 21 through pressure dish 16, under ripple lug 22's effect, reach the increase frictional force to sulphur, thereby reach the effect that increases the broken degree of sulphur.
In the case of the example 2, the following examples are given,
the utility model has the advantages of being basically the same as embodiment 1, the difference is as shown in fig. 6 and 7, the utility model discloses rubber vulcanizing agent predispersion master batch production system, press device 2 welds at the right-hand member of grinding pole 16, press device 2 still includes toper lug 23, specifically, press disc 21 outer wall surface is equipped with toper lug 23, weld at the right-hand member of grinding pole 16 through pressing disc 21, press disc 21 outer wall surface is equipped with toper lug 23, it extrudes the breakage to sulphur to drive pressing disc 21 through grinding pole 16, under the effect of toper lug 23, reach the increase friction to sulphur, thereby reach the effect that increases the broken degree of sulphur; when in use, the lump sulfur is put into the rolling barrel 17 through the feeding port 18, the motor 11 is started to drive the belt 12 to rotate, thereby driving the lug 131 to rotate in the rotating disk 13, and the movable hollow plate 14 drives the rolling rod 16 to move left and right in the guide strut 15, thereby driving the pressing device 2 to perform crushing movement in the rolling barrel 17, so that the lump sulfur is crushed by the pressing device 2, thereby achieving the effect of crushing the lump sulfur, and the lump sulfur is crushed and is arranged at the bottom end of the right inner side of the crushing device 1 through the crushing device 3, the right side of the bottom end of the crushing device 3 is connected with the second discharge port 31, the right side of the top end of the crushing device 3 is connected with the guide discharge port 32, the left end of the crushing device 3 is connected with the crushing motor 33, the output end of the crushing motor 33 is connected with the reamer 34, by pulling the discharge pull plate 172, the crushed sulfur enters the inside of the crushing device 3 through the first discharge port 171 and the guide, then, by starting the stirring motor 33, the stirring motor 33 drives the reamer 34 to rotate, so that the crushed sulfur is crushed into powder inside the stirring device 3, the crushing effect is achieved, the effect of preparing the sulfur into powder is achieved, the effect of thoroughly crushing the sulfur is achieved, the operation is simple, the process is simple and convenient, the cost is saved, the working efficiency is improved, the sulfur is placed at the upper end of the conveyor belt 41 through the second discharge hole 31 by the stirring device 3, the sulfur is transmitted to the main feeding hole 52 of the mixing tank 5 under the action of the magnetic block 42, the sulfur powder is placed inside the mixing tank 5 through the main feeding hole 52, the metal impurities inside the sulfur powder are adsorbed under the action of the magnetic block 42, the effects of transmitting and taking out the metal impurities are achieved, the effect of preventing the sulfur powder from falling off is achieved, and the effect of completely removing the metal impurities is achieved, inside putting into compounding jar 5 through main pan feeding mouth 52 sulfur, inside the compounding jar 5 is put into to the mixture through vice pan feeding mouth 53 to the rethread, through starting agitator motor 55, make agitator motor 55 drive puddler 54 and rotate, make puddler 54 drive the mixture and mix the stirring, play the effect of mixing the stirring, reach the effect of synthetic rubber vulcanizer predispersion master batch, through pressing the right-hand member of disc 21 welding at rolling pole 16, it is equipped with ripple lug 22 to press disc 21 outer wall surface, through pressing the right-hand member of disc 21 welding at rolling pole 16, it is equipped with toper lug 23 to press disc 21 outer wall surface, it extrudes the breakage to sulfur to drive pressing disc 21 through rolling pole 16, under toper lug 23's effect, reach the frictional force that increases sulfur, thereby reach the effect that increases the broken degree of sulfur.
The above description is only a preferred embodiment of the present invention, and any person skilled in the art may modify the present invention or modify it into an equivalent technical solution by using the technical solutions described above. Therefore, any simple modifications or equivalent replacements made according to the technical solution of the present invention belong to the scope of the claimed invention as far as possible.

Claims (6)

1. The utility model provides a rubber vulcanizing agent predispersion master batch production system, includes reducing mechanism (1), its characterized in that: a pressing device (2) is arranged inside the crushing device (1), a stirring device (3) is arranged at the right end inside the crushing device (1), a conveying table (4) is arranged at the right end of the crushing device (1), and a mixing tank (5) is arranged at the right end of the conveying table (4);
the left end in the crushing device (1) is provided with a motor (11), the output end of the motor (11) is sleeved with a belt (12), the other end of the belt (12) is sleeved with a rotating disc (13), the surface of the front end of the rotating disc (13) is provided with a convex block (131), the convex block (131) is sleeved in a movable hollowed-out plate (14), the top end of the movable hollowed-out plate (14) is fixedly arranged at the front end of the left side of a rolling rod (16) through a shaft pin, the rolling rod (16) is clamped in a guide pillar (15), the rolling rod (16) is inserted in a rolling barrel (17), the right side of the bottom end of the rolling barrel (17) is provided with a first discharge port (171), the bottom end of the rolling barrel (17) is clamped with a discharge pulling plate (172), and the right side of the top end of the rolling barrel (17) is connected with a feeding port (18);
the pressing device (2) is welded at the right end of the rolling rod (16), the pressing device (2) comprises a pressing disc (21) and a corrugated lug (22), the pressing disc (21) is welded at the right end of the rolling rod (16), and the corrugated lug (22) is arranged on the surface of the outer wall of the pressing disc (21).
2. The rubber vulcanizing agent predispersion master batch production system according to claim 1, characterized in that: the bottom end of the feeding port (18) is provided with the conveying table (4).
3. The rubber vulcanizing agent predispersion master batch production system according to claim 1, characterized in that: the pressing device (2) further comprises a conical bump (23), and the conical bump (23) is arranged on the surface of the outer wall of the pressing disc (21).
4. The rubber vulcanizing agent predispersion master batch production system according to claim 1, characterized in that: the right side of the bottom end of the stirring device (3) is connected with a second discharge port (31), the right side of the top end of the stirring device (3) is connected with a guide discharge port (32), the left end of the stirring device (3) is connected with a stirring motor (33), and the output end of the stirring motor (33) is connected with a reamer (34).
5. The rubber vulcanizing agent predispersion master batch production system according to claim 1, characterized in that: the conveying table (4) is internally sleeved with a conveying belt (41), and the top end of the conveying belt (41) is fixedly provided with a magnetic stop block (42) through a bolt.
6. The rubber vulcanizing agent predispersion masterbatch production system as claimed in any one of claims 1 to 5, wherein: mixing material jar (5) bottom is equipped with base (51), and main pan feeding mouth (52) are connected on mixing material jar (5) top left side, and vice pan feeding mouth (53) are connected on mixing material jar (5) top right side, and mixing material jar (5) inside cup joints puddler (54), and the output of agitator motor (55) is connected on puddler (54) top.
CN202022756307.8U 2020-11-25 2020-11-25 Rubber vulcanizing agent pre-dispersion master batch production system Active CN214183264U (en)

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Application Number Priority Date Filing Date Title
CN202022756307.8U CN214183264U (en) 2020-11-25 2020-11-25 Rubber vulcanizing agent pre-dispersion master batch production system

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Application Number Priority Date Filing Date Title
CN202022756307.8U CN214183264U (en) 2020-11-25 2020-11-25 Rubber vulcanizing agent pre-dispersion master batch production system

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CN214183264U true CN214183264U (en) 2021-09-14

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