CN214183115U - Tubular reactor with static mixing element - Google Patents
Tubular reactor with static mixing element Download PDFInfo
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- CN214183115U CN214183115U CN202022752525.4U CN202022752525U CN214183115U CN 214183115 U CN214183115 U CN 214183115U CN 202022752525 U CN202022752525 U CN 202022752525U CN 214183115 U CN214183115 U CN 214183115U
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- 230000003068 static effect Effects 0.000 title claims abstract description 70
- 238000006243 chemical reaction Methods 0.000 claims description 38
- 238000009413 insulation Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 2
- 239000000203 mixture Substances 0.000 abstract description 23
- 230000000694 effects Effects 0.000 abstract description 8
- 230000008676 import Effects 0.000 abstract description 6
- 239000000463 material Substances 0.000 abstract description 5
- 239000007788 liquid Substances 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 5
- 238000004321 preservation Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000001311 chemical methods and process Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000007086 side reaction Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The utility model relates to a static mixing arrangement technical field just discloses a take static mixing element's tubular reactor, including hybrid pipeline and pipeline retort, hybrid pipeline fixed connection is in the inside of pipeline retort, the top of pipeline retort is provided with static mixer, the inside to static mixer is run through at hybrid pipeline's top, static mixer's inside is provided with the oval hybrid tube and mixes communicating pipe that the equidistance was arranged. The utility model discloses a, when first import pipe and second import pipe got into the mixture respectively, the mixture can carry out the material branching conduction back by oval mixing tube, joins each other by mixing communicating pipe again, and the branching joins the back many times, can play better static mixing effect, transmits to the inside of pipeline retort by the hybrid piping again, and the spiral mixing tube carries out the static mixture of secondary, makes the device reach the mixture to low flow, low velocity of flow, and the higher quality of mixing efficiency is just even relatively.
Description
Technical Field
The utility model relates to a static mixing arrangement technical field specifically is a take static mixing element's tubular reactor.
Background
In order to ensure that the mixing reaction process of some materials in the industry is safe and stable and simultaneously can inhibit side reactions, the mixing and reaction process of two flows of fluid is sometimes carried out in a pipeline reactor, the process conditions are usually small flow and low flow rate, but the normal pipeline reactor can not achieve good mixing effect under the conditions of small flow and low flow rate, so that the reaction process is influenced.
The static mixer is generally applied to chemical processes, is a high-efficiency mixing device without moving parts, and utilizes a mixing unit body fixed in a pipe to change the flowing state of fluid in the pipe so as to achieve the purposes of good dispersion and full mixing of different fluids.
SUMMERY OF THE UTILITY MODEL
Technical problem to be solved
The utility model provides a not enough to prior art, the utility model provides a take static mixing element's tubular reactor possesses the mixture to low discharge, the low velocity of flow, and advantages such as the higher quality of mixing efficiency and relative even have solved current static mixer to the mixture of low discharge, the low velocity of flow, and mixing efficiency and the all high problem of quality.
(II) technical scheme
For the mixture to above-mentioned little flow, low velocity of flow, the higher quality of mixing efficiency and the relatively even purpose, the utility model provides a following technical scheme: a tubular reactor with static mixing elements comprises a mixing pipeline and a pipeline reaction tank, wherein the mixing pipeline is fixedly connected inside the pipeline reaction tank, a static mixer is arranged at the top of the pipeline reaction tank, the top of the mixing pipeline penetrates through the inside of the static mixer, elliptical mixing pipes and mixing communicating pipes which are arranged equidistantly are arranged inside the static mixer, the mixing communicating pipes are fixedly connected between two adjacent elliptical mixing pipes and communicated, a first inlet pipe and a second inlet pipe are fixedly connected to the left side of the static mixer, the right sides of the first inlet pipe and the second inlet pipe penetrate through the inside of the static mixer, the left side of the elliptical mixing pipe is fixedly connected with the first inlet pipe and the second inlet pipe and communicated with each other, the right side of the elliptical mixing pipe on the right side is fixedly connected with the top of the mixing pipeline and communicated with each other, static mixer's top is fixedly connected with inlet tube and drain pipe respectively on the right side, the left side of pipeline retort is fixedly connected with inlet tube and outlet pipe respectively with the bottom, the inside of pipeline retort is provided with the spiral mixing tube, the top of spiral mixing tube and mixing duct's bottom fixed connection, the bottom of spiral mixing tube runs through to the bottom of pipeline retort.
Preferably, the inside of the mixing communicating pipe is fixedly connected with two supporting rods, a connecting rod is fixedly connected between every two adjacent supporting rods, and the outside of the connecting rod is fixedly connected with a helical blade.
Preferably, the oval mixing pipe comprises a top arc pipe and a bottom arc pipe, one side of the top arc pipe opposite to the bottom arc pipe is fixedly connected and communicated, and the left side and the right side of the mixing communicating pipe are respectively fixedly connected and communicated with the two adjacent top arc pipes and the bottom arc pipe.
Preferably, the inside fixedly connected with heat preservation insulating layer of pipeline retort, the outside fixedly connected with installation valve of outlet pipe.
Preferably, the equal fixedly connected with dead lever of the inside left and right sides of pipeline reaction jar, it is a plurality of the dead lever is kept away from one side of pipeline reaction jar and is all with spiral mixing tube fixed connection.
Preferably, the bottom of the static mixer is fixedly connected with two supporting plates, and the bottoms of the two supporting plates are fixedly connected with the top of the pipeline reaction tank.
Compared with the prior art, the utility model provides a take static mixing element's tubular reactor possesses following beneficial effect:
install the hybrid tube through the top at the pipeline retort, can communicate the inside oval hybrid tube of static mixer, a plurality of oval hybrid tubes all communicate in static mixer's inside with mixing communicating pipe, when first import pipe gets into the mixture respectively with the second import pipe, the mixture can carry out material branching conduction back by oval hybrid tube, join each other by mixing communicating pipe again, many times the branching joins the back, can play better static mixing effect, transmit to the inside of pipeline retort by the hybrid tube again, carry out secondary static mixing by spiral hybrid tube again, static mixer's admission pipe and drain pipe, the inside pan feeding of steerable static mixer, the inlet tube is to the trickle with the feeding and the ejection of compact of the steerable pipeline retort of outlet pipe, make the device reach the mixture to the trickle, the low velocity of flow, the higher quality of mixing efficiency and relatively even.
Drawings
FIG. 1 is a schematic structural view of the present invention;
fig. 2 is an enlarged view of a portion a in the structure of fig. 1 of the present invention.
In the figure: 1. a mixing duct; 2. a pipeline reaction tank; 3. a static mixer; 4. an elliptical mixing tube; 401. a top arced tube; 402. a bottom arced tube; 5. a mixing communicating pipe; 6. a first inlet pipe; 7. a second inlet pipe; 8. a liquid inlet pipe; 9. a liquid outlet pipe; 10. an inlet tube; 11. an outlet pipe; 12. a spiral mixing tube; 13. a support bar; 14. a connecting rod; 15. a helical blade; 16. a heat insulation layer; 17. installing a valve; 18. fixing the rod; 19. and a support plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Example 1:
referring to fig. 1-2, a tubular reactor with static mixing elements comprises a mixing pipe 1 and a pipe reaction tank 2, the mixing pipe 1 is fixedly connected to the inside of the pipe reaction tank 2, a static mixer 3 is arranged on the top of the pipe reaction tank 2, the top of the mixing pipe 1 penetrates the inside of the static mixer 3, elliptical mixing pipes 4 and mixing communicating pipes 5 are arranged in the static mixer 3 at equal intervals, the mixing communicating pipes 5 are fixedly connected between two adjacent elliptical mixing pipes 4 and communicated with each other, a first inlet pipe 6 and a second inlet pipe 7 are fixedly connected to the left side of the static mixer 3, the right sides of the first inlet pipe 6 and the second inlet pipe 7 penetrate the inside of the static mixer 3, the left side of the elliptical mixing pipe 4 on the left side is fixedly connected with the first inlet pipe 6 and the second inlet pipe 7 and communicated with each other, the right side of the elliptical mixing pipe 4 on the right side is fixedly connected with the top of the mixing pipe 1 and communicated with each other, the top of the static mixer 3 is fixedly connected with a liquid inlet pipe 8 and a liquid outlet pipe 9 on the right side respectively, the left side and the bottom of the pipeline reaction tank 2 are fixedly connected with an inlet pipe 10 and an outlet pipe 11 respectively, a spiral mixing pipe 12 is arranged inside the pipeline reaction tank 2, the top of the spiral mixing pipe 12 is fixedly connected with the bottom of the mixing pipeline 1, and the bottom of the spiral mixing pipe 12 penetrates to the bottom of the pipeline reaction tank 2;
in this embodiment, when first import pipe 6 and second import pipe 7 got into the mixture respectively, the mixture can carry out material branching conduction by oval mixing tube 4 after, join each other by mixing communicating pipe 5 again, many times the branching joins the back, can play better static mixing effect, transmit to the inside of pipeline retort 2 by hybrid tube 1 again, spiral mixing tube 12 carries out the static mixture of secondary, make the device reach the mixture to low flow, the low velocity of flow, the higher quality of mixing efficiency and relatively even.
Further, two support rods 13 are fixedly connected inside the mixed communicating pipe 5, a connecting rod 14 is fixedly connected between every two adjacent support rods 13, and a helical blade 15 is fixedly connected outside the connecting rod 14;
in this embodiment, through mixing two bracing pieces 13 of 5 inside equal fixedly connected with communicating pipes, bracing piece 13 is difficult for sheltering from the mixture, supports between two bracing pieces 13 has connecting rod 14, and connecting rod 14 can support helical blade 15, makes mixed communicating pipe 5 when the conduction mixture, can carry out better conduction by helical blade 15 and mix, has increased the practicality of device.
Further, the elliptical mixing pipe 4 comprises a top arc pipe 401 and a bottom arc pipe 402, one side of the top arc pipe 401 opposite to the bottom arc pipe 402 is fixedly connected and communicated, and the left side and the right side of the mixing communicating pipe 5 are respectively fixedly connected and communicated with the two adjacent top arc pipes 401 and the bottom arc pipe 402;
in this embodiment, include top arc pipe 401 and bottom arc pipe 402 through setting up oval mixing tube 4, when the mixture transmits to oval mixing tube 4 in, can divide into two strands of conduction respectively by top arc pipe 401 and bottom arc pipe 402, join by mixing communicating pipe 5 again, make the static mixing effect of device comparatively stable relatively.
Further, the bottom of the static mixer 3 is fixedly connected with two support plates 19, and the bottoms of the two support plates 19 are fixedly connected with the top of the pipeline reaction tank 2;
in this embodiment, two support plates 19 are fixedly connected to the bottom of the static mixer 3, so that the two support plates 19 can support the static mixer 3, thereby increasing the stability of the device.
The working principle is as follows: by installing the mixing pipe 1 on the top of the pipeline reaction tank 2, the elliptical mixing pipe 4 inside the static mixer 3 can be communicated, the elliptical mixing pipes 4 and the mixing communicating pipe 5 are communicated with the inside of the static mixer 3, when the first inlet pipe 6 and the second inlet pipe 7 respectively enter the mixture, the mixture can be subjected to material branching conduction by the elliptical mixing pipe 4 and then are mutually converged by the mixing communicating pipe 5, after multiple branching convergence, a better static mixing effect can be achieved, the mixture is transmitted to the inside of the pipeline reaction tank 2 by the mixing pipe 1 and then is subjected to secondary static mixing by the spiral mixing pipe 12, the liquid inlet pipe 8 and the liquid outlet pipe 9 of the static mixer 3 can control the feeding inside the static mixer 3, the inlet pipe 10 and the outlet pipe 11 can control the feeding and discharging of the pipeline reaction tank 2, so that the device can achieve the mixture with small flow and low flow rate, the higher quality of mixing efficiency and relatively even has solved current static mixer 3 and to the mixture of little flow, low velocity of flow, the problem that mixing efficiency and quality are all not high.
Example 2:
the rest of the process is the same as that of the example 1,
a tubular reactor with static mixing elements comprises a mixing pipeline 1 and a pipeline reaction tank 2, wherein the mixing pipeline 1 is fixedly connected inside the pipeline reaction tank 2, a static mixer 3 is arranged at the top of the pipeline reaction tank 2, the top of the mixing pipeline 1 penetrates into the static mixer 3, elliptical mixing pipes 4 and mixing communicating pipes 5 which are arranged equidistantly are arranged inside the static mixer 3, the mixing communicating pipes 5 are fixedly connected between two adjacent elliptical mixing pipes 4 and communicated, a first inlet pipe 6 and a second inlet pipe 7 are fixedly connected to the left side of the static mixer 3, the right sides of the first inlet pipe 6 and the second inlet pipe 7 penetrate into the static mixer 3, the left side of the elliptical mixing pipe 4 on the left side is fixedly connected and communicated with the first inlet pipe 6 and the second inlet pipe 7 respectively, the right side of the elliptical mixing pipe 4 on the right side is fixedly connected and communicated with the top of the mixing pipeline 1, the top of the static mixer 3 is fixedly connected with a liquid inlet pipe 8 and a liquid outlet pipe 9 on the right side respectively, the left side and the bottom of the pipeline reaction tank 2 are fixedly connected with an inlet pipe 10 and an outlet pipe 11 respectively, a spiral mixing pipe 12 is arranged inside the pipeline reaction tank 2, the top of the spiral mixing pipe 12 is fixedly connected with the bottom of the mixing pipeline 1, and the bottom of the spiral mixing pipe 12 penetrates to the bottom of the pipeline reaction tank 2;
further, the interior of the pipeline reaction tank 2 is fixedly connected with a heat insulation layer 16, and the exterior of the outlet pipe 11 is fixedly connected with a mounting valve 17;
in this embodiment, through the inside fixedly connected with heat preservation insulating layer 16 at pipeline retort 2, make heat preservation insulating layer 16 can play the heat preservation effect to pipeline retort 2 to when pipeline retort 2 heats the scheduling problem, inside temperature is difficult for running off, thereby reaches the effect of saving the cost.
Further, the left side and the right side inside the pipeline reaction tank 2 are both fixedly connected with fixing rods 18, and one sides of the fixing rods 18 far away from the pipeline reaction tank 2 are both fixedly connected with the spiral mixing pipe 12;
in this embodiment, the fixing rods 18 are fixedly connected to the left and right sides of the inside of the pipeline reaction tank 2, and the fixing rods 18 can support the spiral mixing pipe 12, so that the stability of the device is improved.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. A tubular reactor with static mixing elements, comprising a mixing pipe (1) and a pipe reaction tank (2), characterized in that: the mixing pipeline (1) is fixedly connected to the inside of the pipeline reaction tank (2), a static mixer (3) is arranged at the top of the pipeline reaction tank (2), the top of the mixing pipeline (1) penetrates through the inside of the static mixer (3), elliptical mixing pipes (4) and mixing communicating pipes (5) which are arranged equidistantly are arranged inside the static mixer (3), the mixing communicating pipes (5) are fixedly connected between two adjacent elliptical mixing pipes (4) and communicated, the left side of the static mixer (3) is fixedly connected with a first inlet pipe (6) and a second inlet pipe (7), the right sides of the first inlet pipe (6) and the second inlet pipe (7) penetrate through the inside of the static mixer (3), the left side of the elliptical mixing pipes (4) is fixedly connected with the first inlet pipe (6) and the second inlet pipe (7) and communicated with each other, the right side of oval hybrid tube (4) and the top fixed connection of hybrid tube (1) and be linked together, the top of static mixer (3) is fixedly connected with inlet tube (8) and drain pipe (9) respectively on the right side, the left side and the bottom of pipeline retort (2) are fixedly connected with inlet tube (10) and outlet pipe (11) respectively, the inside of pipeline retort (2) is provided with spiral hybrid tube (12), the top of spiral hybrid tube (12) and the bottom fixed connection of hybrid tube (1), the bottom of spiral hybrid tube (12) runs through to the bottom of pipeline retort (2).
2. A tubular reactor with static mixing elements according to claim 1, characterized in that: mix two bracing pieces (13) of equal fixedly connected with in communicating pipe (5) inside, adjacent two fixedly connected with connecting rod (14) between bracing piece (13), the outside fixedly connected with helical blade (15) of connecting rod (14).
3. A tubular reactor with static mixing elements according to claim 1, characterized in that: the elliptical mixing pipe (4) comprises a top arc pipe (401) and a bottom arc pipe (402), one side of the top arc pipe (401) opposite to the bottom arc pipe (402) is fixedly connected and communicated, and the left side and the right side of the mixing communicating pipe (5) are respectively fixedly connected and communicated with the two adjacent top arc pipes (401) and the bottom arc pipe (402).
4. A tubular reactor with static mixing elements according to claim 1, characterized in that: the pipeline reaction tank (2) is fixedly connected with a heat insulation layer (16) in the inner part, and the outlet pipe (11) is fixedly connected with an installation valve (17) in the outer part.
5. A tubular reactor with static mixing elements according to claim 1, characterized in that: the pipeline reaction tank is characterized in that fixing rods (18) are fixedly connected to the left side and the right side inside the pipeline reaction tank (2), and the fixing rods (18) are fixedly connected with the spiral mixing pipe (12) on one side far away from the pipeline reaction tank (2).
6. A tubular reactor with static mixing elements according to claim 1, characterized in that: the bottom of the static mixer (3) is fixedly connected with two supporting plates (19), and the bottoms of the two supporting plates (19) are fixedly connected with the top of the pipeline reaction tank (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022752525.4U CN214183115U (en) | 2020-11-25 | 2020-11-25 | Tubular reactor with static mixing element |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022752525.4U CN214183115U (en) | 2020-11-25 | 2020-11-25 | Tubular reactor with static mixing element |
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| CN214183115U true CN214183115U (en) | 2021-09-14 |
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| CN202022752525.4U Expired - Fee Related CN214183115U (en) | 2020-11-25 | 2020-11-25 | Tubular reactor with static mixing element |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115253984A (en) * | 2022-08-31 | 2022-11-01 | 池州飞昊达化工有限公司 | Tubular reactor for preparing oxyfluorfen herbicide and using method thereof |
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2020
- 2020-11-25 CN CN202022752525.4U patent/CN214183115U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115253984A (en) * | 2022-08-31 | 2022-11-01 | 池州飞昊达化工有限公司 | Tubular reactor for preparing oxyfluorfen herbicide and using method thereof |
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Granted publication date: 20210914 |