CN214182950U - Powder toning system for ceramic tile production - Google Patents
Powder toning system for ceramic tile production Download PDFInfo
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- CN214182950U CN214182950U CN202023035772.9U CN202023035772U CN214182950U CN 214182950 U CN214182950 U CN 214182950U CN 202023035772 U CN202023035772 U CN 202023035772U CN 214182950 U CN214182950 U CN 214182950U
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Abstract
The utility model relates to a ceramic tile powder production technical field specifically is a powder mixing of colors system for ceramic tile production, include: the base material feeding device comprises a base material feeding funnel, a feeding control assembly, a filter screen and a vibrator, wherein the feeding control assembly is arranged on a discharge port of the base material feeding funnel, the filter screen is positioned right below the discharge port of the feeding control assembly, and the vibrator is used for driving the filter screen to vibrate; the pigment color matching mechanism comprises a base material blanking device, a color bin and a color mixing mechanism, wherein the base material blanking device is positioned under the filter screen, and the base material blanking device and the discharge port of the color bin are communicated with the color mixing mechanism. Drive the filter screen vibration through the vibration dish to will follow the interior discharged base material of base material loading funnel and shake scattered, consequently make the base material among the base material unloader can not appear the phenomenon of caking, not only conveniently control the base material and discharge from base material loading attachment according to required quantity, make base material and colouring material mixture more even moreover, the powder colour of formation is more even.
Description
Technical Field
The utility model relates to a ceramic tile powder production technical field specifically is a powder mixing of colors system for ceramic tile production.
Background
The natural stone is colorful and has six colors, and a single stone variety is also composed of a plurality of colors, in order to enable the ceramic tile to have the colors like the stone, powder with a plurality of different colors needs to be introduced into the color composition of the ceramic blank, and the ceramic tile with natural textures is popular with consumers since being put into the market, so that the ceramic tile becomes the preferred choice of a plurality of merchants and users. In the prior art, generally, workers directly put base materials into a base material blanking device, and the base materials are large in amount, so that the base materials are agglomerated and agglomerated; therefore, when the base material is discharged from the base material discharging device to the color mixing mechanism, the accurate feeding amount is difficult to be controlled, and the base material and the powder are difficult to be uniformly mixed by the color mixing mechanism in the color mixing process, so that the final powder is not uniform enough in color.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a powder mixing of colors system for ceramic tile production aims at solving prior art medium-base material and is not enough dispersed at the colour mixture in-process for base material and powder are mixed inhomogeneously, finally cause the not enough even technical problem of powder colour.
In order to achieve the above object, the utility model provides a powder mixing of colors system for ceramic tile production, include:
the base material feeding device comprises a base material feeding funnel, a feeding control assembly, a filter screen and a vibrator, wherein the feeding control assembly is installed on a discharge port of the base material feeding funnel, the filter screen is positioned right below the discharge port of the feeding control assembly, and the vibrator is connected with the filter screen and used for driving the filter screen to vibrate;
pigment color matching mechanism, it includes base material unloader, look feed bin and colour mixture mechanism, base material unloader is located under the filter screen, base material unloader with the discharge gate of look feed bin all with colour mixture mechanism communicates each other.
Preferably, the feeding control assembly comprises a first motor, a first discharging pipe and a first screw rod, and the first screw rod is arranged in the first discharging pipe and can rotate in the first discharging pipe; first hob with the output transmission of first motor is connected, first discharging pipe is located base-material loading funnel's below, and with base-material loading funnel is linked together, first discharge gate has been seted up to first discharging pipe.
Preferably, base-material unloader includes feed bin and unloading control assembly down, the feed bin is located under the filter screen, unloading control assembly installs on the discharge gate of feed bin down.
Preferably, the blanking control assembly comprises a second motor, a second discharge pipe and a second screw rod, and the second screw rod is arranged in the second discharge pipe and can rotate in the second discharge pipe; the second screw rod is in transmission connection with the output end of the second motor, the second discharge pipe is located below the lower feed bin and communicated with the lower feed bin, and a second discharge port is formed in the second discharge pipe.
Preferably, the pigment color matching mechanism further comprises a metering belt conveyor, the metering belt conveyor is located under the base material feeding device and the color stock bin and is used for receiving powder discharged from the base material feeding device and the color stock bin, and the output end of the metering belt conveyor is communicated with the feeding end of the color mixing mechanism.
Preferably, the pigment color matching mechanism is provided with a plurality of the color bins.
Preferably, the colouring material color matching mechanism still includes a plurality of buffering storehouses, colour mixing mechanism's discharge gate intercommunication has many unloading pipes, the unloading pipe with buffering storehouse one-to-one.
Preferably, the colour mixture mechanism includes blender and the defeated material mechanism of finished product, the blender pass through the compounding discharging pipe with the defeated material mechanism intercommunication of finished product, the defeated material mechanism's of finished product discharge gate with the buffer memory storehouse is linked together.
Preferably, the discharge port of the pigment bin is provided with a pigment discharge assembly, the lower end of the pigment discharge assembly is provided with an automatic weighing device, and the automatic weighing device is used for weighing the weight of the pigment in the pigment bin.
The utility model relates to a powder mixing of colors system for ceramic tile production has following beneficial effect: be provided with base material loading attachment, drive the filter screen vibration through the vibration dish to will shake from the base material of base material loading funnel internal discharge and scatter, then discharge in the base material unloader through the filter screen again, consequently the phenomenon of caking, caking can not appear in the base material from base material unloader, not only conveniently controls the base material and discharges from base material loading attachment according to required quantity, makes base material and colouring material mixture more even moreover, and the powder colour of formation is more even. The feeding control component can control the materials to be discharged from the base material feeding hopper, so that the base material which is difficult to vibrate, agglomerate and agglomerate by the vibrator and the filter screen and is caused by discharging excessive materials at one stroke can be avoided.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.
FIG. 1 is a schematic structural view of a powder toning system of the present invention;
FIG. 2 is a schematic structural view of the base material feeding device of the present invention;
fig. 3 is a schematic structural view of the feeding control assembly of the present invention;
fig. 4 is a schematic structural view of the feeding control assembly of the present invention in another direction;
FIG. 5 is a schematic structural view of the base material discharging device of the present invention;
fig. 6 is a schematic structural view of the blanking control assembly of the present invention;
fig. 7 is a schematic structural view of the other direction of the blanking control assembly of the present invention.
In the drawings: 1-base material feeding device, 11-base material feeding funnel, 12-feeding control component, 121-first motor, 122-first discharging pipe, 1221-first discharging port, 123-first screw rod, 13-filter screen, 14-vibrator, 2-pigment color matching mechanism, 21-base material discharging device, 211-discharging bin, 212-discharging control component, 2121-second motor, 2122-second discharging pipe, 21221-second discharging port, 2123-second screw rod, 22-pigment bin, 23-color mixing mechanism, 231-mixer, 232-finished product feeding mechanism, 233-discharging pipe, 24-metering belt conveyer, 25-buffer bin, 26-pigment discharging component and 27-automatic weighing device.
The objects, features and advantages of the present invention will be further described with reference to the accompanying drawings.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
It should be noted that, if directional indications (such as upper, lower, left, right, front and rear … …) are involved in the embodiment of the present invention, the directional indications are only used to explain the relative position relationship between the components, the motion situation, etc. in a specific posture (as shown in the drawings), and if the specific posture is changed, the directional indications are changed accordingly.
In addition, if there is a description relating to "first", "second", etc. in the embodiments of the present invention, the description of "first", "second", etc. is for descriptive purposes only and is not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions in the embodiments may be combined with each other, but it must be based on the realization of those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should not be considered to exist, and is not within the protection scope of the present invention.
As shown in fig. 1 to 7, a powder toning system for tile production includes:
the base material feeding device 1 comprises a base material feeding funnel 11, a feeding control component 12, a filter screen 13 and a vibrator 14, wherein the feeding control component 12 is installed on a discharge hole of the base material feeding funnel 11, the filter screen 13 is positioned right below the discharge hole of the feeding control component 12, and the vibrator 14 is connected with the filter screen 13 and used for driving the filter screen 13 to vibrate;
pigment color matching mechanism 2, it includes base material unloader 21, pigment storehouse 22 and colour mixture mechanism 23, base material unloader 21 is located under filter screen 13, base material unloader 21 with the discharge gate of pigment storehouse 22 all with colour mixture mechanism 23 communicates each other.
The base material feeding device 1 is used for making the base material into more dispersed powder and conveying the powder to the base material blanking device 21, the base material feeding funnel 11 is of a funnel-shaped structure with an opening at the upper end and the lower end, and the base material enters from the upper end of the base material feeding funnel 11 and is discharged from the lower end; a feeding control component 12 is arranged at a discharge port of the base material (i.e. a lower port of the base material feeding funnel 11), and the feeding control component 12 is used for controlling the base material feeding funnel 11 to feed the base material into a base material blanking device 21; a filter screen 13 is arranged right below a discharge hole of the feeding control component 12, and the base material is discharged from the base material feeding hopper 11 and then falls onto the filter screen 13; a vibrator 14 is connected to the screen 13 for driving the screen 13 to vibrate. The base material blanking device 21 is used for blanking the base material into the color mixing mechanism 23, the pigment bin 22 is used for storing pigments with various colors and can lower the pigments into the color mixing mechanism 23, the color mixing mechanism 23 mixes the base material and the pigments to form powder with required colors, and therefore the discharge ports of the base material blanking device 21 and the pigment bin 22 are communicated with the color mixing mechanism 23. A worker pours a large amount of base material into the base material loading hopper 11, and then the base material is discharged from the base material loading hopper 11 through the loading control assembly 12 onto the screen 13, and the screen 13 is driven by the vibrator 14 to vibrate continuously; the base material passes through the filter screen 13 and then falls into a base material blanking device 21; then the base material is discharged from the base material blanking device 21 to the color mixing mechanism 23, and simultaneously the pigment stored in the color material bin 22 is also discharged to the color mixing mechanism 23; the color mixing mechanism 23 then mixes the base material and the colorant to form a desired powder having a specific color.
In the prior art, the base materials are usually directly fed into the base material blanking device 21 by workers, and the base materials are large in amount, so that the base materials are agglomerated and agglomerated; therefore, when the base material is discharged from the base material discharging device 21 to the color mixing mechanism 23, it is difficult to grasp the exact amount of the base material, and the color mixing mechanism 23 is difficult to mix the base material and the powder material uniformly in the color mixing process, so that the color of the final powder material is not uniform enough. And this technical scheme is provided with base material loading attachment 1, drive the vibration of filter screen 13 through the vibration dish, to will follow the base material vibration of discharging in the base material loading funnel 11 and scatter, then discharge in the base material unloader 21 through filter screen 13 again, consequently, the base material from base material unloader 21 can not appear the caking, the phenomenon of caking, not only conveniently control the base material and discharge from base material loading attachment 1 according to required quantity, make base material and colouring material mixture more even moreover, the powder colour of formation is more even. The feeding control assembly 12 can control the discharge of the material from the base material feeding hopper 11, thereby preventing the base material from being agglomerated and agglomerated by the vibrator 14 and the screen 13 which are difficult to be vibrated due to the discharge of excessive material at a time.
Further, the feeding control assembly 12 includes a first motor 121, a first discharging pipe 122 and a first screw rod 123, wherein the first screw rod 123 is disposed in the first discharging pipe 122 and can rotate in the first discharging pipe 122; first hob 123 with the output transmission of first motor 121 is connected, first discharging pipe 122 is located base-material loading funnel 11's below, and with base-material loading funnel 11 is linked together, first discharging port 1221 has been seted up to first discharging pipe 122.
Specifically, the first discharge pipe 122 is perpendicular to the central axis of the base material charging hopper 11 (i.e., the base material charging hopper 11 is vertically disposed and has an open lower end, and the first discharge pipe 122 is horizontally disposed and has an open upper end), and the first discharge pipe 122 is communicated with the base material charging hopper 11; the first discharging pipe 122 is provided with a first discharging port 1221 with a downward opening, and the first discharging port 1221 is staggered with the position where the first discharging pipe 122 is communicated with the base material feeding funnel 11; the first spiral rod 123 is a spiral blade and is wound on the rod member, and the first spiral rod 123 is arranged in the first discharge pipe 122 and can rotate in the first discharge pipe 122; the first motor 121 is located outside the first discharging pipe 122, but the output end of the first motor 121 is in transmission connection with the first screw rod 123, and the first motor 121 can drive the first screw rod 123 to rotate. When blanking is needed, the first motor 121 is controlled to be started, the first motor 121 is started to drive the first screw rod 123 to rotate, the first screw rod 123 rotates to transmit the base material in the first discharging pipe 122 to the first discharging port 1221, and then the base material is discharged through the first discharging port 1221, so that blanking is completed; when the feeding is completed, the first motor 121 is controlled to stop. Can make things convenient for the transfer of control matrix more through setting up first motor 121 and first hob 123, and control accuracy is higher.
Further, base-material unloader 21 includes feed bin 211 and unloading control assembly 212 down, feed bin 211 is located under filter screen 13 down, unloading control assembly 212 installs on feed bin 211's discharge gate down.
The upper end of going up the feed bin is opened there is the feed inlet, and the base-material of discharging falls into feed bin 211 down from base-material loading attachment 1, and the discharge gate of feed bin 211 is located the bottom of feed bin 211 down, and unloading control assembly 212 is installed on the discharge gate of feed bin 211 down, and unloading control assembly 212 is used for controlling the base-material and discharges from feed bin 211 down. By providing the blanking chamber 211 and the blanking control assembly 212, the flow rate and flow rate of the base material discharged from the blanking chamber 211 into the color mixing mechanism 23 can be controlled as desired.
Further, the blanking control assembly 212 includes a second motor 2121, a second discharging pipe 2122, and a second screw rod 2123, and the second screw rod 2123 is disposed in the second discharging pipe 2122 and can rotate in the second discharging pipe 2122; the second screw rod 2123 is in transmission connection with an output end of the second motor 2121, the second discharge pipe 2122 is located below the lower bin 211 and is communicated with the lower bin 211, and a second discharge port 21221 is formed in the second discharge pipe 2122.
Specifically, the second discharging pipe 2122 is perpendicular to the central axis of the lower silo 211 (i.e., the lower silo 211 is vertically disposed and has an open lower end, and the second discharging pipe 2122 is horizontally disposed and has an open upper end), and the second discharging pipe 2122 is communicated with the lower silo 211; the second discharging pipe 2122 is provided with a second discharging port 21221 with a downward opening, and the second discharging port 21221 is staggered with the position where the second discharging pipe 2122 is communicated with the discharging bin 211; the second screw rod 2123 is a helical blade and is wound on the rod, and the second screw rod 2123 is arranged in the second discharging pipe 2122 and can rotate in the second discharging pipe 2122; the second motor 2121 is located outside the second discharging pipe 2122, but an output end of the second motor 2121 is drivingly connected to the second screw rod 2123, and the second motor 2121 is operated to drive the second screw rod 2123 to rotate. When blanking is needed, the second motor 2121 is controlled to start, the second motor 2121 is started to drive the second screw rod 2123 to rotate, the second screw rod 2123 rotates to transmit the base material in the second discharge pipe 2122 to the second discharge port 21221, and then the base material is discharged through the second discharge port 21221, so that blanking is completed; when the feeding is completed, the second motor 2121 is controlled to stop. The base material can be more conveniently controlled to be transferred by arranging the second motor 2121 and the second screw rod 2123, and the control precision is higher.
Further, the coloring material color matching mechanism 2 further comprises a metering belt conveyer 24, the metering belt conveyer 24 is positioned under the base material feeding device 21 and the color material cabin 22 and is used for receiving the powder discharged from the base material feeding device 21 and the color material cabin 22, and the output end of the metering belt conveyer 24 is communicated with the feeding end of the color mixing mechanism 23.
The base material and the pigment are discharged from the base material blanking device 21 and the pigment bin 22 respectively and then fall onto the metering belt conveyor 24, an automatic weighing sensor (not shown in the figure) is arranged on the metering belt conveyor 24, the flow of the base material and the pigment is controlled by the automatic weighing sensor, the automatic weighing sensor can measure the flow of the base material and the pigment on the belt, a set value required by production is set for the automatic weighing sensor, if the flow numerical values of the base material and the pigment are higher than the set value, the automatic weighing sensor controls the belt rotating speed of the metering belt conveyor 24 to further slow down the conveying speed, so that the flow of the base material and the pigment is controlled, otherwise, the belt rotating speed is accelerated; the base material and the colorant are discharged from the output end of the belt conveyor, enter the color mixing mechanism 23 through the feed end of the color mixing mechanism 23, and are then mixed. The metering belt conveyor 24 is provided to control the flow rate and flow rate of the base material and the coloring material in real time, so that the color mixing mechanism 23 can efficiently mix the base material and the coloring material.
Further, the color matching mechanism 2 is provided with a plurality of the color material bins 22.
The color silo 22 is used for storing the pigment with a specific color, and a plurality of color silos 22 are arranged to store a plurality of pigments with different colors simultaneously and independently so as to facilitate the mixing production of powder materials with different colors.
Further, the coloring material color matching mechanism 2 further comprises a plurality of buffer bins 25, a discharge hole of the color mixing mechanism 23 is communicated with a plurality of discharging pipes 233, and the discharging pipes 233 correspond to the buffer bins 25 one by one.
The buffer bin 25 is used for storing the mixed powder, the discharge hole of the color mixing mechanism 23 is communicated with a discharge pipe 233, and the powder discharged from the color mixing mechanism 23 is discharged into the buffer bin 25 through the discharge pipe 233 for storage. The embodiment is provided with a plurality of buffer bins 25, so that powder materials with different colors formed after mixing can be simultaneously and independently stored; correspondingly, a plurality of discharging pipes 233 corresponding to the buffer bins 25 one by one are communicated with the discharging port of the color mixing mechanism 23, and the mixed powder is discharged into a corresponding certain buffer bin 25 through a corresponding certain discharging pipe 233.
Further, the color mixing mechanism 23 comprises a mixer 231 and a finished product conveying mechanism 232, the mixer 231 is communicated with the finished product conveying mechanism 232 through a mixing discharge pipe, and a discharge hole of the finished product conveying mechanism 232 is communicated with the buffer bin 25.
The base material and the pigment are discharged into the mixer 231, the mixer 231 mixes the base material and the pigment, the mixture is discharged into the finished product conveying mechanism 232 through the mixing discharge pipe, and the finished product conveying mechanism 232 conveys the finished product powder into the cache bin 25. The mixer 231 makes the base material and the pigment fully mixed, and the finished product conveying mechanism 232 conveys the mixed finished powder into the buffer storage bin 25.
Further, a pigment discharging assembly 26 is installed at a discharging port of the pigment storage 22, an automatic weighing device 27 is arranged at the lower end of the pigment discharging assembly 26, and the automatic weighing device 27 is used for weighing the weight of the pigment in the pigment storage 22.
The toner discharge assembly 26 may have the same structure as the loading control assembly 12 and the unloading control assembly 212, which are not described in detail herein; of course, the toner discharge assembly 26 may have other configurations. The automatic weighing device 27 can automatically weigh the flow of the pigment, if the flow exceeds a set value, the pigment discharging assembly 26 slows down the discharging speed of the pigment, otherwise, the discharging speed of the pigment is increased, so that the using amount of each kind of pigment can be accurately controlled, the color of the powder with good color mixing is more accurate, and the pigment can be prevented from being excessively wasted.
The above only is the preferred embodiment of the present invention, not limiting the scope of the present invention, all the equivalent structure changes made by the contents of the specification and the drawings under the inventive concept of the present invention, or the direct/indirect application in other related technical fields are included in the patent protection scope of the present invention.
Claims (9)
1. A powder mixing of colors system for ceramic tile production which characterized in that includes:
the base material feeding device (1) comprises a base material feeding funnel (11), a feeding control assembly (12), a filter screen (13) and a vibrator (14), wherein the feeding control assembly (12) is installed on a discharge hole of the base material feeding funnel (11), the filter screen (13) is located right below the discharge hole of the feeding control assembly (12), and the vibrator (14) is connected with the filter screen (13) and used for driving the filter screen (13) to vibrate;
pigment color matching mechanism (2), it includes base material unloader (21), look feed bin (22) and colour mixture mechanism (23), base material unloader (21) is located under filter screen (13), base material unloader (21) with the discharge gate of look feed bin (22) all with colour mixture mechanism (23) intercommunication each other.
2. The powder lot toning system for tile production according to claim 1, wherein the feed control assembly (12) includes a first motor (121), a first discharge pipe (122), and a first screw rod (123), the first screw rod (123) being disposed within the first discharge pipe (122) and rotatable within the first discharge pipe (122); first hob (123) with the output transmission of first motor (121) is connected, first discharging pipe (122) are located the below of base-material loading funnel (11) and with base-material loading funnel (11) are linked together, first discharging mouth (1221) has been seted up in first discharging pipe (122).
3. The powder lot toning system for tile production according to claim 1, wherein the base material discharging device (21) comprises a lower bin (211) and a discharging control assembly (212), the lower bin (211) is located directly below the screen (13), and the discharging control assembly (212) is installed on a discharging port of the lower bin (211).
4. The powder toning system for tile production according to claim 3, wherein the feed control assembly (212) includes a second motor (2121), a second discharge pipe (2122), and a second screw (2123), the second screw (2123) being disposed in the second discharge pipe (2122) and rotatable within the second discharge pipe (2122); the second screw rod (2123) is in transmission connection with the output end of the second motor (2121), the second discharge pipe (2122) is located below the lower storage bin (211) and communicated with the lower storage bin (211), and a second discharge hole (21221) is formed in the second discharge pipe (2122).
5. The powder lot toning system for tile production according to claim 1, wherein the colorant toning mechanism (2) further comprises a metering belt conveyor (24), the metering belt conveyor (24) is located directly below the base material feeding device (21) and the color bin (22) and is used for receiving powder lots discharged from the base material feeding device (21) and the color bin (22), and an output end of the metering belt conveyor (24) is communicated with a feeding end of the color mixing mechanism (23).
6. Powder lot colour mixing system for ceramic tile production according to claim 1, characterized in that the colour matching mechanism (2) is provided with a plurality of the colour silos (22).
7. The powder lot toning system for tile production according to claim 6, wherein the colorant toning mechanism (2) further comprises a plurality of buffer bins (25), a plurality of discharging pipes (233) are communicated with a discharging port of the color mixing mechanism (23), and the discharging pipes (233) correspond to the buffer bins (25) one by one.
8. The powder mixing of colors system for ceramic tile production of claim 7, wherein the color mixing mechanism (23) comprises a material mixer (231) and a finished product delivery mechanism (232), the material mixer (231) is connected to the finished product delivery mechanism (232) through a material mixing and discharging pipe, and the discharge port of the finished product delivery mechanism (232) is connected to the buffer bin (25).
9. The powder lot toning system for tile production according to claim 1, wherein a colorant discharge assembly (26) is installed at a discharge port of the color silo (22), an automatic weighing device (27) is arranged at the lower end of the colorant discharge assembly (26), and the automatic weighing device (27) is used for weighing the colorant in the color silo (22).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023035772.9U CN214182950U (en) | 2020-12-16 | 2020-12-16 | Powder toning system for ceramic tile production |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023035772.9U CN214182950U (en) | 2020-12-16 | 2020-12-16 | Powder toning system for ceramic tile production |
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| CN214182950U true CN214182950U (en) | 2021-09-14 |
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| CN202023035772.9U Active CN214182950U (en) | 2020-12-16 | 2020-12-16 | Powder toning system for ceramic tile production |
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