CN214167041U - Hoisting rope and vertical shaft hoisting system - Google Patents
Hoisting rope and vertical shaft hoisting system Download PDFInfo
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- CN214167041U CN214167041U CN202022540277.7U CN202022540277U CN214167041U CN 214167041 U CN214167041 U CN 214167041U CN 202022540277 U CN202022540277 U CN 202022540277U CN 214167041 U CN214167041 U CN 214167041U
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Abstract
The utility model discloses a lifting rope and vertical shaft hoisting system, wherein, lifting rope includes: a carbon fiber composite core layer; the hybrid fiber composite material layer is coated on the surface of the carbon fiber composite core layer; and the polymer surface layer is coated on the surface of the hybrid fiber composite layer. The utility model discloses hoisting rope can satisfy the lightweight demand, effectively improves hoist system freight capacity and lifting efficiency, reduces to build and maintenance cost, adopts wire rope as the hoisting rope among the solution correlation technique, leads to having technical problem such as certain limitation when using in super kilometer deep well.
Description
Technical Field
The utility model relates to a mining engineering technical field, in particular to lifting rope and vertical hoisting system.
Background
In the related art, the multi-rope friction type lifting system has the following main problems when applied to lifting of a vertical shaft with a depth of over kilometers:
the greater the vertical depth (i), the corresponding increase in the length and dead weight of the hoisting ropes. In the lifting rope in the prior art, steel wire ropes are used as a first lifting rope and a tail lifting rope, and the self weight of the lifting rope is close to the terminal load due to the high specific gravity of steel, so that the lifting efficiency is reduced, the specification of the lifter is increased, and the cost is greatly increased;
and (II) when the vertical shaft depth exceeds kilometers, the tension change in the lifting head rope is large. The fatigue performance of prior art's lifting rope is difficult to satisfy the demand, especially at the actual motion in-process, and the life-span of lifting rope seriously shortens, leads to hoist system frequently to trade the rope, not only increases wire rope purchase cost, has also influenced the normal operating in mine, reduces the profit of enterprise.
And (III) the problems of ground temperature, gas, underground water and the like are more prominent when the vertical shaft is deeper, so that a severe corrosive environment is formed. The lifting rope in the prior art needs to be additionally treated by an anti-corrosion coating and the like to meet the requirement of durability, so that the material cost is increased.
In summary, due to the characteristics of the materials, a hoisting system using a steel wire rope as a hoisting rope has certain limitations when applied to a deep well of over kilometers, and needs to be improved.
SUMMERY OF THE UTILITY MODEL
The present invention aims at solving at least one of the technical problems in the related art to a certain extent.
Therefore, the utility model discloses a first aim at provides a lifting rope for vertical hoisting system, and this rope can satisfy the lightweight demand, effectively improves lifting system freight capacity and lifting efficiency, reduces and builds and the maintenance cost.
A second object of the present invention is to provide a vertical shaft hoisting system.
To achieve the above object, the present invention provides in a first aspect a hoisting rope for a vertical shaft hoisting system, comprising: a carbon fiber composite core layer; the hybrid fiber composite material layer is coated on the surface of the carbon fiber composite core layer; and the polymer surface layer is coated on the surface of the hybrid fiber composite layer.
According to the utility model discloses a lifting rope for vertical shaft hoist system, through the bearing capacity of high performance composite fiber lifting rope under the same cross sectional area, it is wire rope's 5-10 times, and weight is wire rope's 1/4-1/5, satisfy the lightweight demand, good durability has simultaneously, the mechanical properties and the life of mine haulage rope have been promoted greatly, reduce the hoist system dead weight simultaneously, show the hoist system fortune that promotes, not only effectively improve hoist system fortune and lifting efficiency, and reduce and build and maintenance cost. Therefore, the technical problems that a steel wire rope is adopted as a lifting rope in the related technology, and certain limitation is caused when the steel wire rope is applied to a deep well with the depth of more than kilometer are solved.
Optionally, the carbon fiber composite core layer is formed by compounding a plurality of bundles of carbon fiber filaments with a resin matrix.
Optionally, the bundles of carbon fiber filaments are oriented along a length direction of the rope.
Optionally, the plurality of carbon fiber filaments is a continuous fiber extending along the entire length of the rope.
Optionally, the hybrid fiber composite layer is formed by combining bundles of hybrid fiber filaments with a resin matrix.
Optionally, the plurality of bundles of hybrid fiber filaments comprise at least one of glass fibers, basalt fibers, and aramid fibers.
Optionally, the bundles of hybrid fiber filaments are oriented along a length direction of the rope and a cross-sectional center direction around the rope.
Optionally, the resin matrix comprises at least one of an epoxy, a polyester, a vinyl ester, and a phenolic resin.
Optionally, the polymeric skin layer comprises an elastomeric material above a predetermined coefficient of friction and/or an elastomeric material above a predetermined degree of abrasion resistance.
Optionally, the carbon fiber composite core layer, the hybrid fiber composite layer and the polymer surface layer are integrally formed to obtain the rope.
Optionally, the cross-section of the rope is one of rectangular, rounded rectangular and circular.
Optionally, the thickness of the cross-section of the cord is less than the width of the cross-section of the cord.
In order to achieve the above object, a second aspect of the present invention provides a vertical hoisting system comprising a hoisting rope as described above for a vertical hoisting system. The bearing capacity of the vertical shaft hoisting system is 5-10 times that of a steel wire rope through the high-performance composite fiber hoisting rope under the same cross-sectional area, the weight of the vertical shaft hoisting system is 1/4-1/5 times that of the steel wire rope, the lightweight requirement is met, meanwhile, the vertical shaft hoisting system has excellent durability, the mechanical property and the service life of the mine traction rope are greatly improved, the self weight of the hoisting system is reduced, the transport capacity of the mine hoisting system is obviously improved, the transport capacity and the hoisting efficiency of the hoisting system are effectively improved, and the construction and maintenance cost is reduced. Therefore, the technical problems that a steel wire rope is adopted as a lifting rope in the related technology, and certain limitation is caused when the steel wire rope is applied to a deep well with the depth of more than kilometer are solved.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
fig. 1 is a schematic structural view of a hoisting rope for a vertical shaft hoisting system according to an embodiment of the present invention;
fig. 2 is a schematic construction of a hoisting rope for a shaft hoisting system according to another embodiment of the invention;
fig. 3 presents a schematic view of a construction of a hoisting rope for a shaft hoisting system according to yet another embodiment of the invention.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary and intended to be used for explaining the present invention, and should not be construed as limiting the present invention.
The hoisting rope and the vertical hoisting system according to embodiments of the present invention will be described below with reference to the accompanying drawings, and the hoisting rope for a vertical hoisting system according to embodiments of the present invention will be described with reference to the accompanying drawings at first.
In particular, fig. 1 is a schematic structural view of a hoisting rope for a vertical shaft hoisting system according to an embodiment of the present invention.
As shown in fig. 1, the hoisting rope for a vertical shaft hoisting system comprises: a high coefficient of friction and abrasion resistant polymer skin layer 1, a hybrid fiber composite layer 2 providing good tensile strength and bending deformability, and a carbon fiber composite core layer 3 providing good tensile stiffness and tensile strength.
Specifically, the hybrid fiber composite layer 2 is coated on the surface of the carbon fiber composite core layer 3.
Optionally, in an embodiment of the present invention, the carbon fiber composite core layer may be formed by combining a plurality of carbon fiber filaments with a resin matrix, and is located at the center of the hoisting rope, the plurality of carbon fiber filaments may be oriented along the length direction of the rope, and the plurality of carbon fiber filaments are continuous fibers extending along the entire length of the rope.
In one embodiment of the present invention, the resin matrix may include, but is not limited to, at least one of epoxy, polyester, vinyl ester, and phenolic resin.
It will be appreciated that in some cases the carbon fibre composite material acts as a wick, creating a core layer 3 of carbon fibre composite material, i.e. the wick may be formed from carbon fibres composited with a matrix material. The carbon fiber composite material rope core layer 3 is formed by compounding a plurality of carbon fiber yarns and a resin matrix and is located in the center of the cross section of the lifting rope, so that the requirement for light weight is effectively met, the mechanical property and the service life of the mine traction rope are improved, and the self weight of the lifting system is reduced.
Alternatively, in an embodiment of the present invention, the hybrid fiber composite layer 2 may be formed by combining a plurality of bundles of hybrid fiber filaments with a resin matrix, the plurality of bundles of hybrid fiber filaments may include at least one of glass fiber, basalt fiber and aramid fiber, that is, a plurality of bundles of hybrid fiber filaments including, but not limited to, one or more of glass fiber, basalt fiber and aramid fiber are combined with a polymer matrix, and the plurality of bundles of hybrid fiber filaments are oriented along a length direction of the rope and a cross-sectional center direction around the rope.
In some embodiments, the hybrid fiber composite material layer 2 may be formed by combining one or more high performance fibers with a matrix material, wherein the carbon fiber filaments are oriented along the length direction of the rope, and continuous fibers extending along the entire length of the rope, such as carbon fiber filaments and hybrid fiber filaments, are bound together by a polymer matrix, so as to further effectively meet the requirement of light weight, improve the mechanical properties and the service life of the mine haulage rope, and reduce the self weight of the hoisting system.
Further, as shown in fig. 1, the hybrid fiber composite 2 layer is formed by compounding a plurality of bundles of hybrid fiber yarns and a resin matrix, and is uniformly wrapped outside the carbon fiber composite core layer 3, and the hybrid fiber yarns are oriented along the length direction of the rope and the cross-sectional center direction surrounding the rope. In addition, the combination mode of cellosilk is multiple style, and the embodiment of the utility model discloses not limited to a composition mode.
The polymer surface layer 1 is coated on the surface of the hybrid fiber composite layer 2.
It will be appreciated that the polymer surface layer 1 may be made of a wear resistant material with a high coefficient of friction, which is uniformly wrapped around the outer side of the hybrid fiber composite layer 2.
Optionally, in an embodiment of the invention, the polymer skin layer 1 comprises an elastomeric material above a predetermined friction coefficient and/or an elastomeric material above a predetermined degree of wear resistance.
That is, the polymer skin layer 1 is a friction-resistant skin layer, which may be composed of a high friction coefficient and/or a wear-resistant material, and may be made of a high friction elastomer material and modified to further increase the friction coefficient to have excellent durability and load-bearing capacity, and the friction coefficient and the degree of wear resistance may be set by those skilled in the art according to actual circumstances, and are not particularly limited herein.
Optionally, in an embodiment of the present invention, the carbon fiber composite core layer 3, the hybrid fiber composite layer 2 and the polymer surface layer 1 are integrally formed to obtain a rope, so as to ensure tight bonding and common stress between different material layers.
In the actual implementation process, the carbon fiber composite material core layer 3, the hybrid fiber composite material layer 2 and the high-friction polymer surface layer 1 are integrally formed through a pultrusion process in production, so that common stress between different material layers of the fiber composite lifting rope is guaranteed.
Alternatively, in an embodiment of the present invention, the cross-section of the rope is one of a rectangle shown in fig. 1, a rounded rectangle shown in fig. 2, and a circle shown in fig. 3, which is not particularly limited herein.
Optionally, in an embodiment of the invention, the thickness of the cross section of the rope is smaller than the width of the cross section of the rope. The cross section of the lifting rope has a large width-thickness ratio and a small thickness in the bending direction, so that the rope can be wound on other parts of the lifting system such as a roller and a head sheave.
It will be appreciated by those skilled in the art that the hoisting ropes described above have the advantages of light dead weight, high tensile strength, high modulus of elasticity, low deformation under load, wear resistance, simple construction, high manufacturing stability, reduced amplitude of transverse vibrations and increased vibration frequency, low maintenance costs, long life cycle, uninterrupted, cyclic hoisting of downhole loads, especially high durability hoisting ropes suitable for use in corrosive environments downhole in mines and high fatigue resistance ropes for working loads downhole in mines, and that by one or more parallel rope arrangement methods advantageous mechanical properties under bending and torsion are obtained, with good creep resistance and good shear resistance, as may be used for hoisting skips, cages and the like. The rope has the advantages of light dead weight and high strength, and has the advantages of increasing the lifting capacity, prolonging the service life of the rope, lightening the weight of the tail rope and reducing the power of a motor when being applied to a deep vertical shaft.
To sum up, in the embodiment of the utility model provides an in the embodiment, the utility model discloses a hoisting rope includes polymer top layer 1, hybrid fiber composite layer 2, carbon-fibre composite sandwich layer 3. Wherein, the polymer surface layer 1 is made of wear-resistant material with high friction coefficient and evenly wraps the outer side of the hybrid fiber composite material layer 2. The hybrid fiber composite material layer 2 is formed by compounding a plurality of bundles of one or more fiber yarns of glass fibers, basalt fibers and aramid fibers along the longitudinal direction and the transverse direction of the rope length with a resin matrix, and is uniformly wrapped outside the carbon fiber composite material core layer 3. The carbon fiber composite material core layer 3 is formed by compounding a plurality of bundles of carbon fiber yarns along the length direction of the rope and a resin matrix and is positioned in the center of the section of the composite fiber rope. The polymer surface layer 1, the hybrid fiber composite material layer 2 and the carbon fiber composite material core layer 3 can be integrally formed by adopting a pultrusion process in production so as to ensure the close combination and the common stress among different material layers.
Specifically, in the process of pulling the lifting rope, the longitudinal fibers in the rope length direction in the hybrid fiber composite material layer 2 and the carbon fiber composite material core layer 3 share the pulling force in the rope length direction, and the material is effectively guaranteed to have extremely high tensile strength. In addition, due to the poisson effect, transverse deformation and stress can occur in the tensile process of the lifting rope, the transverse fiber bundles can be laid in the hybrid fiber composite material layer 2 to provide corresponding transverse stress strength, and the occurrence of the dislocation and tearing of the fiber bundles in the hybrid fiber composite material layer 2 and the carbon fiber composite material core layer 3 under the action of the transverse stress is avoided.
In addition, the polymer surface layer 1 serves as an external protective layer of the lifting rope, on one hand, abrasion and local stress caused by fiber bundles in the internal hybrid fiber composite material layer 2 and the carbon fiber composite material core layer 3 in the long-term use process are protected from breaking, on the other hand, the polymer surface layer is in direct contact with a lifting machine of a lifting system, and the high friction coefficient of the friction-resistant polymer surface layer 1 also prevents sliding between the composite fiber lifting rope and a lifting power wheel in the lifting process.
According to the utility model discloses a lifting rope for vertical shaft hoist system, through high performance composite fiber lifting rope bearing capacity under the same cross sectional area, it is wire rope's 5-10 times, and weight is wire rope's 1/4-1/5, satisfy the lightweight demand, good durability has simultaneously, the mechanical properties and the life of mine haulage rope have been promoted greatly, reduce the hoist system dead weight simultaneously, show and promote mine hoist system fortune, not only effectively improve hoist system fortune and lifting efficiency, and reduce and build and maintenance cost. Therefore, the technical problems that a steel wire rope is adopted as a lifting rope in the related technology, and certain limitation is caused when the steel wire rope is applied to a deep well with the depth of more than kilometer are solved.
Furthermore, the embodiment of the utility model provides a still provide a vertical shaft hoisting system, this system includes foretell lifting rope who is used for vertical shaft hoisting system. The bearing capacity of the system can be 5-10 times that of a steel wire rope through the high-performance composite fiber hoisting rope under the same cross-sectional area, the weight of the system is 1/4-1/5 times that of the steel wire rope, the lightweight requirement is met, meanwhile, the system has excellent durability, the mechanical property and the service life of the mine hauling rope are greatly improved, the self weight of the hoisting system is reduced, the transport capacity of the mine hoisting system is obviously improved, the transport capacity and the hoisting efficiency of the hoisting system are effectively improved, and the construction and maintenance cost is reduced. Therefore, the technical problems that a steel wire rope is adopted as a lifting rope in the related technology, and certain limitation is caused when the steel wire rope is applied to a deep well with the depth of more than kilometer are solved.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or N embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "N" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
Claims (13)
1. A hoisting rope for a vertical shaft hoisting system, characterized in that it comprises:
a carbon fiber composite core layer;
the hybrid fiber composite material layer is coated on the surface of the carbon fiber composite core layer; and
and the polymer surface layer is coated on the surface of the hybrid fiber composite layer.
2. A rope according to claim 1, charac teri z ed in that said carbon fiber composite core layer is compounded of bundles of carbon fiber filaments and a resin matrix.
3. A rope according to claim 2, characterized in that said bundles of carbon fiber filaments are oriented in the length direction of the rope.
4. A rope according to claim 2, charac teri z ed in that said bundles of carbon fiber filaments are continuous fibers extending along the entire length of the rope.
5. A rope according to claim 1, charac teri z ed in that said hybrid fiber composite layer is compounded of bundles of hybrid fiber filaments and a resin matrix.
6. A rope according to claim 5, charac teri z ed in that said bundles of hybrid fiber filaments comprise at least one of glass fibers, basalt fibers and aramid fibers.
7. A rope according to claim 5 or 6, charac teri z ed in that said bundles of hybrid filaments are oriented in the length direction of the rope and in the cross-sectional centre direction around the rope.
8. A rope according to claim 2 or 5, charac teri z ed in that said resin matrix comprises at least one of epoxy, polyester, vinyl ester and phenolic resins.
9. A rope according to claim 1, charac teri z ed in that said polymer surface layer comprises an elastomeric material above a predetermined friction coefficient and/or an elastomeric material above a predetermined degree of wear resistance.
10. A rope according to claim 1, characterized in that said carbon fiber composite core layer, said hybrid fiber composite layer and said polymer surface layer are integrally formed to obtain said rope.
11. A cord as claimed in claim 1, characterized in that the cross-section of the cord is one of rectangular, rounded rectangular and circular.
12. A rope according to claim 11, characterized in that the thickness of the cross-section of the rope is smaller than the width of the cross-section of the rope.
13. A vertical shaft hoisting system, comprising: a hoisting rope for a shaft hoisting system according to any one of claims 1-12.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202022540277.7U CN214167041U (en) | 2020-11-05 | 2020-11-05 | Hoisting rope and vertical shaft hoisting system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202022540277.7U CN214167041U (en) | 2020-11-05 | 2020-11-05 | Hoisting rope and vertical shaft hoisting system |
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| CN214167041U true CN214167041U (en) | 2021-09-10 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112794181A (en) * | 2020-11-05 | 2021-05-14 | 中煤科工集团北京华宇工程有限公司 | Hoisting rope and vertical shaft hoisting system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112794181A (en) * | 2020-11-05 | 2021-05-14 | 中煤科工集团北京华宇工程有限公司 | Hoisting rope and vertical shaft hoisting system |
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