CN214161437U - Thin-wall electric friction wheel hub end cover machining and positioning device - Google Patents
Thin-wall electric friction wheel hub end cover machining and positioning device Download PDFInfo
- Publication number
- CN214161437U CN214161437U CN202022908718.4U CN202022908718U CN214161437U CN 214161437 U CN214161437 U CN 214161437U CN 202022908718 U CN202022908718 U CN 202022908718U CN 214161437 U CN214161437 U CN 214161437U
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- positioning
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- wheel hub
- end cover
- wall electric
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- 238000003754 machining Methods 0.000 title claims description 11
- 210000000078 claw Anatomy 0.000 claims abstract description 55
- 230000006835 compression Effects 0.000 claims abstract description 14
- 238000007906 compression Methods 0.000 claims abstract description 14
- 238000000034 method Methods 0.000 claims abstract description 6
- 210000004907 gland Anatomy 0.000 claims description 9
- 230000005611 electricity Effects 0.000 claims 1
- 238000009826 distribution Methods 0.000 abstract description 3
- 125000006850 spacer group Chemical group 0.000 description 4
- 206010023204 Joint dislocation Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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Abstract
The utility model discloses a thin-wall electric friction wheel hub end cover processing and positioning device, which comprises a hydraulic clamp body, a first positioning clamping part and a second positioning clamping part which are arranged along the x axis in sequence; the first positioning and clamping part comprises three claws which are uniformly distributed on the right side surface of the hydraulic clamp body around the axis; the second positioning and clamping component comprises a claw seat, a compression nut, an elastic device, an outer claw, a positioning rod and 3 gaskets. The second positioning clamping part forms flexible clamping, can assist the clamping of the first positioning clamping part, stably clamps and processes the thin-wall electric friction wheel hub end cover, has uniform and reasonable clamping force distribution, solves the problem that the application of the clamping force can cause the deformation of a workpiece, realizes the simultaneous processing of double holes of the thin-wall electric friction wheel hub end cover, and reduces the rejection rate.
Description
Technical Field
The utility model belongs to the technical field of the electronic wheel production of rubbing is with relevant equipment, especially relate to an electronic wheel hub end cover processing positioner that rubs of thin wall.
Background
The hub end cover belongs to an important part of the electric friction wheel, and the workpiece is used as a rotor and a shell of the motor, so that the size is large, the wall is thin, the precision requirement is high, and factors influencing the precision comprise: clamping deformation and machining deformation, in the prior art, for machining two center holes in the front and back surfaces of a hub end cover of a thin-wall electric friction wheel, the rejection rate is large and is particularly serious due to the clamping deformation.
In addition, the diameters of the central holes on the front side and the back side of the workpiece are larger than that of the central hole in the middle part, only one side of the central hole can be machined during each clamping, and when the central hole on the other side is machined, the central hole needs to be reversed and then clamped again, so that the coaxiality is difficult to guarantee, and the reason for high rejection rate is also caused.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the volume problem will be solved: the utility model provides an electronic wheel hub end cover processing positioner that rubs of thin wall, when carrying out wheel hub end cover location clamping, non-deformable is carrying out diplopore simultaneous processing to it, guarantees the axiality, reduces the rejection rate.
In order to solve the technical problem, the utility model discloses a realize through following technical scheme:
the utility model relates to a thin-wall electric friction wheel hub end cover processing and positioning device, which is used for processing the thin-wall electric friction wheel hub end cover, n through holes which are uniformly distributed around an axis are arranged on the outer ring of the thin-wall electric friction wheel hub end cover, n is more than or equal to 3, and a shaft hole flange is arranged on the outer end surface of the thin-wall electric friction wheel hub end cover;
the clamping device comprises a hydraulic clamp body and a first positioning clamping part, wherein the hydraulic clamp body and the first positioning clamping part are sequentially arranged along an x axis, the first positioning clamping part comprises three claws which are uniformly distributed on the right side surface of the hydraulic clamp body around an axis, the three claws are limited on the right side surface of the hydraulic clamp body by the hydraulic clamp body and can be pushed to clamp the shaft hole flange along the radial direction, the claw shape of the three claws is L-shaped, the L-shaped comprises a vertical part and a transverse part, and the transverse part is close to the axis and is enclosed to form a space-avoiding cavity;
the device also comprises a second positioning clamping part;
the second positioning and clamping component comprises a claw seat, a compression nut, an elastic device, an outer claw and a positioning rod, wherein the number of the outer claw and the elastic device is m respectively, m is more than or equal to 3, m limiting grooves pointing to a central line along the radial direction are uniformly distributed at the upper end of the outer circumferential side surface of the claw seat, the outer claw is an inverted L-shaped body, the inverted L-shaped body comprises a left end vertical edge and a right end transverse edge, the cross section of the left end vertical edge is matched with the limiting grooves, the limiting grooves limit the left end vertical edge in a position where the claw seat is parallel to a y-z plane, the left end vertical edge and the elastic device are arranged in the limiting grooves from outside to inside along the radial direction, the left end of the outer circumferential side surface of the claw seat is provided with external threads, the left end of the compression nut is connected with the external threads, the inner ring of the right end of the compression nut is a horn mouth, the outer side of the right end transverse edge is a wedge-shaped end, and the horn mouth is in tight contact with the wedge-shaped end, the left end vertical edge is pressed against the elastic device, and the inner side of the right end of the inverted L-shaped body is pressed against the outer ring;
n positioning threaded holes are uniformly distributed in the right end face of the claw seat around the axis, n is more than or equal to 3, the positioning threaded holes and the limiting grooves are arranged in a staggered mode, n positioning rods are arranged, one end of each positioning rod is combined with the corresponding positioning threaded hole and fixed on the claw seat, and the other end of each positioning rod penetrates through the corresponding through hole;
p first threaded through holes are uniformly distributed on the right end face of the claw seat around the axis, p is more than or equal to 3, and the first threaded through holes, the positioning threaded holes and the limiting grooves are arranged in a staggered mode;
still include 3 gaskets, the thickness of gasket > the thickness of portion of erectting, the gasket is around the axis equipartition at the hydraulic clamp body right flank, and with the three-jaw dislocation, the gasket has second screw thread through-hole, passes the screw of first screw thread through-hole and second screw thread through-hole and hydraulic clamp body right flank with the bolt and closes soon, makes the claw seat fix on hydraulic clamp body right flank.
The utility model discloses following beneficial effect has:
the utility model adopts the technical proposal of arranging the first positioning clamping part and the second positioning clamping part, firstly, one end of the positioning rod of the second positioning clamping part is combined with the positioning threaded hole and fixed on the claw seat, the other end passes through the through hole of the thin-wall electric friction wheel hub end cover to preliminarily position the thin-wall electric friction wheel hub end cover, and the hydraulic clamp body pushes the three claws to clamp the shaft hole flange along the radial direction; form first step and press from both sides tightly, then with gland nut precession claw seat left end, the horn mouth of gland nut right-hand member offsets with the wedge end of the L physique of falling of dress at the claw seat to compress tightly the wedge end, make the right-hand member inboard of the L physique compress tightly the outer lane of work piece, form second step and press from both sides tightly, because left end vertical edge receives the elasticity reaction force that compresses tightly resilient means for second step presss from both sides tightly and forms the flexible clamp tightly, because there is the second step to press from both sides tightly and form the flexible clamp tightly, can the first step of helping hand press from both sides tightly, implement the processing with the electronic friction wheel hub end cover centre gripping of thin wall steadily, and clamping-force distribution is even reasonable, has solved the problem that application of clamping-force can cause the work piece to warp.
In addition, as the three claws are L-shaped, the transverse parts of the L shape are close to the axis and enclose a clearance cavity which can accommodate a processing hook head cutter, when the center hole outside the thin-wall electric friction wheel hub end cover is processed, the processing hook head cutter passes through the inner center hole, the middle center hole and the outer center hole of the thin-wall electric friction wheel hub end cover, and the outer center hole is processed by a reverse feed method, so that the center holes on the front and back sides of the thin-wall electric friction wheel hub end cover can be processed by one-time clamping, two-hole one-time process processing is realized, the coaxiality is ensured, the rejection rate is reduced, and the use is convenient.
As a further improvement of the above technical solution, the elastic device is a compression spring, the limiting groove includes a closed frame section and an open groove section of the cross section of the spring positioning hole section 811 that are sequentially connected from inside to outside, and the cross sections of the closed frame section and the open groove section 813 are both adapted to the cross section of the left end vertical edge.
As a specific embodiment of the above technical solution, m is 5, n is 10, and p is 6.
As a further improvement of the above technical solution, the clamp device further comprises a PLC clamping force control device and a pressure sensing device, wherein the pressure sensing device collects a hydraulic pressure value of the hydraulic clamp body and a force application value of screwing the compression nut, the PLC clamping force control device is electrically connected with the pressure sensing device, and the PLC clamping force control device automatically controls the hydraulic pressure value of the hydraulic clamp body and the force application value of screwing the compression nut.
Drawings
Fig. 1 is an exploded structural view of the thin-wall electric motorcycle wheel hub end cover processing and positioning device of the present invention;
FIG. 2 is a front view of the three jaws;
FIG. 3 is a front view of the outer jaw;
FIG. 4 is a cross-sectional view of the pawl seat;
FIG. 5 is a front view of the pawl seat;
FIG. 6 is a cross-sectional view of the thin-wall electric roller wheel hub end cover processing and positioning device of the present invention;
FIG. 7 is a schematic view of the hydraulic clamp body, three jaws, outer jaw and shim assembly;
fig. 8 is a schematic general view of the thin-wall electric friction wheel hub end cover processing and positioning device of the utility model.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
Referring to fig. 1, the thin-wall electric motor-driven friction wheel hub end cover machining and positioning device of the present embodiment is used for machining a thin-wall electric motor-driven friction wheel hub end cover 9, referring to fig. 1, n through holes 91 uniformly distributed around an axis are formed in an outer ring 93 of the thin-wall electric motor-driven friction wheel hub end cover 9, n is greater than or equal to 3, in the present embodiment, n is 10, and a shaft hole flange 92 is formed on an outer end face of the thin-wall electric motor-driven friction wheel hub end cover 9. The thin-wall electric roller wheel hub end cover processing and positioning device comprises a hydraulic clamp body 1011, a first positioning clamping part 101 and a second positioning clamping part 102 which are sequentially arranged along an x axis; the first positioning and clamping member 101 includes three jaws 1013 uniformly distributed on the right side of the hydraulic clamp body 1011 about the axis thereof, and the hydraulic clamp body 1011 defines the three jaws 1013 on the right side thereof and pushes the three jaws to clamp the shaft hole flange 92 in the radial direction.
The second positioning and clamping component 102 includes a claw seat 8, a compression nut 6, an elastic device 100, an outer claw 1014 and a positioning rod 1022, wherein the number of the outer claw 1014 and the elastic device 100 is m, m is greater than or equal to 3, in the embodiment, m is equal to 5, the elastic device 100 is a compression spring, 10 positioning rods 1022 are provided, one end of the positioning rod 1022 is combined with the positioning threaded hole 82 and fixed on the claw seat 8, and the other end of the positioning rod penetrates through the through hole 91.
Referring to fig. 2, the three-jaw 1013 has a jaw shape of an L shape including a vertical portion 10133 and a horizontal portion 10132.
Referring to fig. 3, the outer jaw 1014 is an inverted L-shaped body 10142, and the outer jaw 1014 is composed of a left end vertical side 10143 and a right end horizontal side 10145.
Referring to fig. 4, the claw seat 8 has an external thread 83 at the left end of the outer circumferential side surface.
Referring to fig. 4 and 5, m limiting grooves 81 pointing to the center line along the radial direction are uniformly distributed at the upper end of the outer circumferential side surface of the claw seat 8, where m is 5 in this embodiment, the limiting groove 81 includes a spring positioning hole section 811, a cross-section closed frame section 812 and an open groove section 813 that are sequentially connected from inside to outside, and referring to fig. 3, the shape of the cross section of the left-end vertical edge 10143 is matched with the limiting groove 81, and the limiting groove 81 limits the left-end vertical edge 10143 in the y-z plane parallel to the claw seat 8. The right end face of the claw seat 8 is evenly distributed with n positioning threaded holes 82 around the axis, n is more than or equal to 3, in the embodiment, n is 10, and the positioning threaded holes 82 and the limiting groove 81 are arranged in a staggered mode. The right end face of claw seat 8 is around a shaft line p first screw through-hole 89 of equipartition, and p is more than or equal to 3, and p is 6 in this embodiment, and first screw through-hole 89 and locating thread hole 82 and spacing groove 81 all misplace the setting.
Referring to fig. 6, in conjunction with fig. 3, the left vertical edge 10143 and the elastic device 100 are disposed in the limiting groove 81 from the outside to the inside in the radial direction. The left end and the external screw thread 83 of gland nut 6 are connected, and the right-hand member inner circle of gland nut 6 is bellmouth 61, and the outside of right-hand member horizontal limit 10145 is wedge end 10141, and bellmouth 61 is the tight contact of wedge with wedge end 10141, makes left end vertical limit 10143 compress tightly resilient means 100, and the right-hand member inboard 10144 of the body of falling L compresses tightly outer lane 93.
Referring to fig. 7, the hydraulic clamp further comprises 3 spacers 4, the thickness of the spacers 4 is greater than that of the vertical portion 10133, the spacers 4 are uniformly distributed on the right side surface of the hydraulic clamp body 1011 around the axis and are staggered with the three claws 1013, the spacers 4 are provided with second threaded through holes 41, and in combination with fig. 5, bolts are screwed with the screw holes on the right side surface of the hydraulic clamp body 1011 through the first threaded through holes 89 and the second threaded through holes 41, so that the claw seats 8 are fixed on the right side surface of the hydraulic clamp body 1011. The three-jaw 1013 is L-shaped, the L-shaped transverse part 10132 is close to the axis and is enclosed to form a avoiding cavity 10131, the avoiding cavity 10131 can accommodate a processing hook tool, when the center hole outside the thin-wall electric friction wheel hub end cover is processed, the processing hook tool passes through the inner center hole, the middle center hole and the outer center hole of the thin-wall electric friction wheel hub end cover, the outer center hole is processed by a reverse feed method, so that the center holes on the front and back sides of the thin-wall electric friction wheel hub end cover can be processed by one-time clamping, the two-hole one-time process processing is realized, the coaxiality is ensured, and the rejection rate is reduced.
Referring to fig. 8, the clamp device further includes a PLC clamping force control device 7 and a pressure sensing device 71, the pressure sensing device 71 collects a hydraulic pressure value of the hydraulic clamp body 1011 and a force application value of the tightening compression nut 6, the PLC clamping force control device 7 is electrically connected to the pressure sensing device 71, and the PLC clamping force control device 7 automatically controls the hydraulic pressure value of the hydraulic clamp body 1011 and the force application value of the tightening compression nut 6.
The utility model adopts the arrangement of the first positioning and clamping part 101 and the second positioning and clamping part 102, during operation, one end of the positioning rod 1022 of the second positioning and clamping part is combined with the positioning threaded hole 82 and fixed on the claw seat 8, the other end passes through the through hole 91 of the thin-wall electric friction wheel hub end cover 9, the thin-wall electric friction wheel hub end cover 9 is preliminarily positioned, and the hydraulic clamp body 1011 pushes the three claws to clamp the shaft hole flange 92 along the radial direction; form the first step and press from both sides tightly, then tighten gland nut 6, then with gland nut 6 precession claw seat 8 left end, the bellmouth 61 of gland nut 6 right-hand member offsets with the wedge 10141 end of the body of falling L of dress at claw seat 8, and compress tightly wedge end 10141, make the right-hand member inboard of the body of falling L10142 compress tightly outer lane 93, form the second step and press from both sides tightly, because left end vertical edge 10143 receives the elasticity reaction force that compresses tightly resilient means 100, make the second step press from both sides tightly and form the flexible clamp, because there is the second step to press from both sides tightly and form the flexible clamp, can weaken the clamp of first step, still can carry out the processing with thin-wall electronic friction wheel hub end cover 9 centre gripping steadily, the clamping force distribution is even reasonable, the problem that the application of clamping force can cause the work piece to warp has been solved.
Claims (4)
1. A thin-wall electric friction wheel hub end cover machining and positioning device is used for machining a thin-wall electric friction wheel hub end cover (9), n through holes (91) uniformly distributed around an axis are formed in an outer ring (93) of the thin-wall electric friction wheel hub end cover (9), n is larger than or equal to 3, and an axle hole flange (92) is formed in the outer end face of the thin-wall electric friction wheel hub end cover (9);
the clamping device comprises a hydraulic clamp body (1011) and a first positioning clamping component (101) which are sequentially arranged along an x axis, wherein the first positioning clamping component (101) comprises three claws (1013) which are uniformly distributed on the right side surface of the hydraulic clamp body (1011) around the axis, the hydraulic clamp body (1011) limits the three claws (1013) on the right side surface thereof and can push the three claws to clamp the shaft hole flange (92) along the radial direction, the claw shape of the three claws (1013) is L-shaped, the L-shaped comprises a vertical part (10133) and a transverse part (10132), and the transverse part (10132) is close to the axis and is enclosed to form a clearance cavity (10131);
the method is characterized in that:
the device also comprises a second positioning clamping part (102); the second positioning and clamping part (102) comprises a claw seat (8), a compression nut (6), an elastic device (100), an outer claw (1014) and a positioning rod (1022), the number of the outer claw (1014) and the elastic device (100) is m respectively, m is more than or equal to 3, m limiting grooves (81) pointing to a central line along the radial direction are uniformly distributed at the upper end of the outer circumferential side surface of the claw seat (8), the outer claw (1014) is an inverted L-shaped body (10142), the inverted L-shaped body (10142) comprises a left end vertical edge (10143) and a right end transverse edge (10145), the cross section of the left end vertical edge (10143) is matched with the limiting grooves (81), the limiting grooves (81) limit the left end vertical edge (10143) in the claw seat (8) parallel to the y-z plane, the left end vertical edge (10143) and the elastic device (100) are arranged in the limiting grooves (81) from the outside to the inside along the radial direction, and an external thread (83) is arranged at the left end of the outer circumferential side surface of the claw seat (8), the left end of the compression nut (6) is connected with the external thread (83), the inner ring of the right end of the compression nut (6) is a bell mouth (61), the outer side of the transverse edge (10145) of the right end is a wedge-shaped end (10141), the bell mouth (61) is in wedge-shaped tight contact with the wedge-shaped end (10141), so that the left-end vertical edge (10143) compresses the elastic device (100), and the inner side (10144) of the right end of the inverted L-shaped body compresses the outer ring (93);
n positioning threaded holes (82) are uniformly distributed in the right end face of the claw seat (8) around the axis, n is more than or equal to 3, the positioning threaded holes (82) and the limiting groove (81) are arranged in a staggered mode, n positioning rods (1022) are arranged, one end of each positioning rod (1022) is combined with each positioning threaded hole (82) and fixed on the claw seat (8), and the other end of each positioning rod penetrates through the through hole (91);
p first threaded through holes (89) are uniformly distributed on the right end face of the claw seat (8) around the axis, p is more than or equal to 3, and the first threaded through holes (89), the positioning threaded holes (82) and the limiting groove (81) are arranged in a staggered mode;
still include 3 gaskets (4), the thickness of thickness > perpendicular portion (10133) of gasket (4), gasket (4) are around the axis equipartition at the hydraulic clamp body (1011) right flank, and with three claws (1013) dislocation, gasket (4) have second screw thread through-hole (41), pass first screw thread through-hole (89) and second screw thread through-hole (41) and the screw of the hydraulic clamp body (1011) right flank with the bolt and close soon, make claw seat (8) are fixed on the hydraulic clamp body (1011) right flank.
2. The thin-wall electric motor-driven roller wheel hub end cover machining and positioning device according to claim 1, characterized in that: the elastic device (100) is a pressure spring, the limiting groove (81) comprises a closed frame section (812) and an open groove section (813) of the cross section of a spring positioning hole section (811) which are sequentially connected from inside to outside, and the cross sections of the closed frame section (812) and the open groove section (813) are matched with the cross section of the left-end vertical edge (10143).
3. The thin-wall electric motor-driven roller wheel hub end cover machining and positioning device according to claim 1, characterized in that: the m is 3, n is 3 and p is 3.
4. The thin-wall electric motor-driven friction wheel hub end cover machining and positioning device according to any one of claims 1 to 3, is characterized in that: still include PLC clamping force controlling means (7) and pressure sensing device (71), pressure sensing device (71) gather the hydraulic pressure value of the hydraulic clamp body (1011) and gather the application of force value of the gland nut (6) of screwing, PLC clamping force controlling means (7) with pressure sensing device (71) electricity is connected, PLC clamping force controlling means (7) automatic control the hydraulic pressure value of the hydraulic clamp body (1011) and gather the application of force value of the gland nut (6) of screwing.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202022908718.4U CN214161437U (en) | 2020-12-07 | 2020-12-07 | Thin-wall electric friction wheel hub end cover machining and positioning device |
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CN202022908718.4U CN214161437U (en) | 2020-12-07 | 2020-12-07 | Thin-wall electric friction wheel hub end cover machining and positioning device |
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CN214161437U true CN214161437U (en) | 2021-09-10 |
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CN202022908718.4U Withdrawn - After Issue CN214161437U (en) | 2020-12-07 | 2020-12-07 | Thin-wall electric friction wheel hub end cover machining and positioning device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112453456A (en) * | 2020-12-07 | 2021-03-09 | 广东万丰摩轮有限公司 | Thin-wall electric friction wheel hub end cover machining and positioning device |
-
2020
- 2020-12-07 CN CN202022908718.4U patent/CN214161437U/en not_active Withdrawn - After Issue
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112453456A (en) * | 2020-12-07 | 2021-03-09 | 广东万丰摩轮有限公司 | Thin-wall electric friction wheel hub end cover machining and positioning device |
CN112453456B (en) * | 2020-12-07 | 2024-05-10 | 广东万丰摩轮有限公司 | Processing and positioning device for hub end cover of thin-wall electric friction wheel |
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Granted publication date: 20210910 Effective date of abandoning: 20240510 |