CN214160640U - Recovery type steel substrate surface cleaning system - Google Patents
Recovery type steel substrate surface cleaning system Download PDFInfo
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- CN214160640U CN214160640U CN202022319221.9U CN202022319221U CN214160640U CN 214160640 U CN214160640 U CN 214160640U CN 202022319221 U CN202022319221 U CN 202022319221U CN 214160640 U CN214160640 U CN 214160640U
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Abstract
The utility model discloses a recovery type steel substrate surface cleaning system, which comprises an ultrahigh pressure generating device, a vacuum suction recovery device and a lateral cleaning device; the ultra-high pressure generating device is connected with the lateral cleaning device through a generating pipeline, and the lateral cleaning device is connected with the vacuum suction recovery device. The utility model discloses a recovery type steel substrate face cleaning system can effectively wash metal surface's rust, carry out effective classification to producing the discarded object, effectively retrieve, operate safe and reliable, the rust cleaning is efficient to the sewage that produces.
Description
Technical Field
The utility model relates to a cleaning equipment field, in particular to recovery type steel substrate face clearance system.
Background
The rust removal process has high cost, consumes a large amount of ore sand, has high labor intensity of workers and often causes a large amount of dust pollution by using the traditional sand blasting and shot blasting process, and the workers are easy to suffer from silicosis and other respiratory diseases in the environment for a long time.
The recovery type steel substrate surface cleaning system which can effectively clean rusts on the metal surface, effectively classify and treat produced wastes, effectively recover produced sewage, and has safe and reliable operation and high rust removal efficiency is needed to solve the technical problems.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem, the utility model provides a recovery type steel substrate face clearance system, the utility model discloses a recovery type steel substrate face clearance system can effectively wash metal surface's rust, carry out effective classification to producing the discarded object, effectively retrieve, operation safe and reliable, rust cleaning efficiency height to the sewage that produces.
The utility model discloses a solve above-mentioned technical problem through following technical scheme:
the utility model provides a recovery type steel substrate surface cleaning system, which comprises an ultrahigh pressure generating device, a vacuum suction recovery device and a lateral cleaning device; the ultra-high pressure generating device is connected with the lateral cleaning device through a generating pipeline, and the lateral cleaning device is connected with the vacuum suction recovery device;
the ultrahigh pressure generating device comprises an underframe, a transition water tank, a booster pump, a primary filter, a secondary filter, an ultrahigh pressure pump, a coupling, a motor, an air compressor, a generating control box and a housing; the transition water tank is arranged on the bottom frame, the water replenishing switch valve is arranged on a water inlet pipeline of the transition water tank, and the water replenishing switch valve is connected with the generation control box; the transition water tank is connected with the booster pump through a hose, the booster pump is connected with the primary filter through a hose, and the primary filter is connected with the secondary filter through a hose; the secondary filter is connected with the ultra-high pressure pump through a hose, and the ultra-high pressure pump is connected with the motor through the coupler; the generation control box is fixed on the underframe, the air compressor is fixed on the underframe, and the air compressor, the transition water tank, the booster pump and the ultra-high pressure pump are respectively connected with the generation control box; the cover is fixed on the underframe and covers the transition water tank, the booster pump, the primary filter, the secondary filter, the ultra-high pressure pump, the coupler, the motor, the air compressor and the control box inside the transition water tank, the booster pump, the primary filter, the secondary filter, the ultra-high pressure pump, the coupler, the motor, the air compressor and the control box;
the vacuum suction recovery device comprises a rack, a vacuum box, a vacuum pump, a sewage pump, a solid waste filter bag, a recovery control box, an air filtering device, an access door and a vacuum meter; the vacuum box is fixed on the rack, the vacuum pump and the sewage pump are positioned on the side surface of the vacuum box, the vacuum box is connected with the vacuum pump, and the sewage pump is connected with the vacuum box; the solid waste filter bag is positioned inside the vacuum box; the recovery control box is fixed on the rack and is connected with the vacuum pump and the sewage pump; the outlet of the sewage pump is connected with a sewage valve and a sewage pipe, and the vacuum box is connected with a sewage inlet pipe; the air filtering device is arranged above the inside of the vacuum box and is positioned in front of an air inlet of the vacuum pump; the solid waste filter bag is positioned below the sewage inlet pipe; the access door is arranged on the side surface of the vacuum box; the vacuum meter is fixed at the upper end of the vacuum box;
the lateral cleaning device comprises a panel, a shell supporting seat, a four-way joint, a shell, a ferrule, a transition seat, a universal wheel, a cross beam, a spring, a guide screw, a hoop, a rubber disc, a supporting plate, a plurality of high-pressure rotating nozzles, a sliding guide rod, a supporting rod, a roller, a front elastic part, a rear elastic part, a left elastic part, a right elastic part and a retaining elastic part; one side of the panel is connected with the shell supporting seat and the four-way joint, and the other side of the panel is connected with the shell, the ferrule, the transition seat and the universal wheel; the spring and the lead screw are mounted between the ferrule and the face plate; the hoop is connected to the sleeve, and the rubber disc and the supporting plate are connected to the hoop; the high-pressure rotary spray head is fixed on the shell; the four-way joint is provided with three sewage inlets and one sewage outlet, the shell is provided with three sewage outlets, the sewage outlets and the sewage inlets are respectively and correspondingly communicated, and the sewage outlets are communicated with a sewage inlet pipe of the vacuum suction recovery device; one end of the cross beam is connected with the shell supporting seat, and the other end of the cross beam is connected with the support rod; the roller is arranged between the sliding guide rod and the support rod, and the front elastic part and the rear elastic part are arranged between the sliding guide rod and the support rod; the holding elastic piece is arranged between the panel and the cross beam; the left elastic piece and the right elastic piece are arranged between the stay bar and the cross beam; the ultra-high pressure pump is connected with the high-pressure rotary sprayer through the generating pipeline.
In the utility model, the chassis is used for bearing other parts of the ultrahigh pressure generating device;
preferably, a forklift operation hole is formed in the underframe.
In the utility model, the transition water tank is used for containing water sources, and the transition water tank is conventional in the field;
preferably, the transition water tank is provided with a low water level sensor, a high water level sensor, an automatic water replenishing valve and a drain valve, and the low water level sensor and the high water level sensor are both connected with the generation control box; when the liquid level in the transition water tank is lower than the low water level sensor, the low water level sensor signals the generation control box, and the generation control box controls the motor to stop, so that the water shortage running of the ultra-high pressure pump is effectively prevented; when the liquid level is higher than the high water level sensor in the transition water tank, the high water level sensor signals to the generation control box, the generation control box controls the water replenishing switch valve to be closed, the automatic water replenishing valve is prevented from being out of work, water overflows from the upper end of the transition water tank, the automatic water replenishing valve can replenish water for the transition water tank in time, and continuous operation of equipment is guaranteed.
The utility model discloses in, the booster pump is used for increasing the pressure of intaking of super high pressure pump, the booster pump is the conventionality in this field.
The utility model discloses in, the one-level filter is used for carrying out the coarse filtration to the water that the transition water tank came out, the one-level filter is the conventional coarse filtration device in this field.
The utility model discloses in, secondary filter is used for carrying out the smart filtration to the water that primary filter came out, secondary filter is the smart filter equipment of this area conventionality.
In the utility model, the ultra-high pressure pump is used for generating ultra-high pressure water, and the ultra-high pressure pump is conventional in the field;
preferably, a water temperature sensor and a water pressure sensor are arranged on a water inlet pipeline of the ultra-high pressure pump;
preferably, a water inlet pressure gauge and an ultrahigh pressure gauge are mounted on a pump head of the ultrahigh pressure pump, so that an operator can conveniently and directly read the water inlet pressure and the water outlet pressure of the ultrahigh pressure pump;
preferably, a lubricating oil temperature sensor and a lubricating oil pressure sensor are mounted at the power end of the ultra-high pressure pump, the lubricating oil temperature sensor and the lubricating oil pressure sensor are connected with the generation control box, and when the lubricating oil temperature at the power end of the ultra-high pressure pump exceeds a set maximum value or the lubricating oil pressure at the power end of the ultra-high pressure pump is lower than a set minimum value, the generation control box controls the motor to stop, so that the power end of the ultra-high pressure pump is effectively protected;
preferably, a safety valve and a pressure transmitter are installed at a water outlet of a pump head of the ultra-high pressure pump, and when the outlet pressure of the ultra-high pressure pump exceeds the set highest pressure, the safety valve is opened to reduce the pressure, so that the safety of the ultra-high pressure pump and operators is protected;
preferably, a pneumatic control regulating valve is installed on a water outlet of a pump head of the ultra-high pressure pump, a one-way throttle valve, an electromagnetic air valve and an air source triplet are installed on an air inlet of the pneumatic control regulating valve, the air source triplet is connected with the air compressor, the pneumatic control regulating valve regulates the air inlet pressure of compressed air through the air source triplet to control the overflow pressure of the pneumatic control pressure regulating valve, and the air compressor provides a control air source for the pneumatic control regulating valve.
The utility model discloses in, the shaft coupling is used for realizing that the power transmission between motor and the super high pressure pump is connected, the shaft coupling is the conventionality in this field.
The utility model discloses in, the air compressor machine is used for providing aerodynamic, the air compressor machine is the field conventionality.
In the utility model, the generation control box is used for loading all control devices of the ultra-high pressure generation device, and is mainly used for controlling the starting and stopping of the booster pump, the motor and the air compressor;
preferably, the generation control box is provided with a variable frequency controller, a PLC, a man-machine information exchange screen, a starting button, a stopping button, a boosting button, a voltage reducing button, a local control change-over switch, a remote control change-over switch and a remote controller.
In the present invention, the housing is used for housing the components of the ultrahigh pressure generating device, and the housing is conventional in the art;
preferably, the casing is provided with a lifting hole to facilitate the movement and lifting of the ultrahigh pressure generating device, and hinged doors are arranged around the casing and provided with lock catches to ensure the safe storage of the ultrahigh pressure generating device when the ultrahigh pressure generating device is out of service.
In the utility model, the vacuum box is a main body component of the vacuum suction recovery device and is used for filtering and sucking sewage;
preferably, the vacuum box and the sewage pump are connected through a hose, and the vacuum box and the vacuum pump are connected through a hose;
preferably, a high-level sensor and a low-level sensor are arranged outside the vacuum box, and the high-level sensor and the low-level sensor are respectively connected with the recovery control box and used for monitoring the water level in the vacuum box.
The utility model discloses in, the recovery control case is used for control the vacuum pump with the operation of dredge pump stops, the recovery control case is the conventionality in this field.
In the utility model, the frame is used for bearing other components of the vacuum suction recovery device, and the frame is conventional in the field;
preferably, a moving wheel is arranged below the machine frame, so that the whole vacuum suction recovery device can be conveniently moved.
The utility model discloses in, air filter can filter the particulate matter in the air, guarantees the clean and tidy of the air intake and the fan blade of vacuum pump, avoids the efficiency decline and the damage of vacuum pump.
In the utility model, the solid waste filter bag is used for filtering solid waste, and the solid waste filter bag is conventional in the field;
preferably, a solid waste sensor is arranged in the vacuum box and used for monitoring the accumulation condition of solid waste of the solid waste filter bag, and the solid waste sensor is connected with the recovery control box.
In the utility model, the maintenance door is used for realizing maintenance and cleaning solid waste;
preferably, the access door is provided with an observation window for observing the sewage level in the vacuum box and the accumulation condition of the solid waste;
preferably, a sealing element is arranged at the joint of the access door and the vacuum box and used for realizing sealing.
In the utility model, the panel is used for fixedly mounting other parts of the lateral cleaning device; the shell supporting seat is used for realizing the hinging between the panel and the cross beam;
preferably, a rotating shaft is fixed at the joint of the shell supporting seat and the cross beam.
In the utility model, the beam is respectively connected with the shell supporting seat and the stay bar;
preferably, a stay bar pin is fixed between the cross beam and the stay bar for realizing the hinge joint of the cross beam and the stay bar.
In the utility model, the high-pressure rotary nozzle is fixed on the shell;
preferably, the included angle between the water outlet hole of the nozzle on the high-pressure rotary spray head and the rotating shaft is 15-45 degrees, and the nozzle circularly moves around the rotating shaft under the reaction force of the ultrahigh-pressure water jet;
preferably, the number of the high-pressure rotary nozzles is 12-15.
In the utility model, the four-way is connected with the shell and used for realizing the inlet and outlet of sewage;
preferably, the cross-piece and the housing are connected by a wire hose.
In the utility model, the ferrule is used for realizing sealing;
preferably, in order to further improve the sealing performance, a sealing rubber sheet is further fixed on the outer part of the shell.
The utility model discloses in, the gyro wheel is used for realizing the flexible of vaulting pole in sliding guide pole.
In the utility model, the elastic direction of the front and back elastic pieces is consistent with the movement direction of the stay bar;
preferably, the front and rear elastic members are connected with front and rear spring rods.
The utility model discloses in, preferably, elastic pull rod about being fixed with on the vaulting pole, control elastic pull rod with control the elastic component and link to each other.
The utility model discloses in, preferably, side direction belt cleaning device is connected with controlling means, controlling means is high altitude construction car or fork truck.
The utility model discloses an ultrahigh pressure generating device's operation flow does: a high-pressure outlet of the ultrahigh-pressure generating device is provided with a generating pipeline and a high-pressure rotating spray head; medium water enters a transition water tank, is pressurized by a booster pump, is effectively filtered by a primary filter and a secondary filter, and the mechanical energy of the running ultrahigh pressure pump is converted into the pressure energy of the water to release high-flow-rate water jet through a high-pressure rotating nozzle.
The utility model discloses a vacuum suction recovery unit's operation flow does: the utility model discloses a recovery control box starts the vacuum pump, and vacuum box inside forms the negative pressure, and the sewage that produces in the super high pressure rust cleaning process is through advancing dirty pipe suction to the vacuum box, and sewage is effectively filtered through solid useless filter bag, and recovery control box control dredge pump starts and opens the blowoff valve and carries out the blowdown, and after the blowdown was accomplished, recovery control box control dredge pump shut down and close the blowoff valve, can prevent that the impeller of dredge pump from dry grinding burns out; after the suction recovery device operates for a period of time, the recovery control box controls the vacuum pump to stop, the access door is manually opened, and the vacuum suction recovery device can be recovered to continue to operate after solid waste is removed.
The utility model discloses a side direction belt cleaning device's use flow does: the supporting plate is attached to the surface to be derusted, and the front elastic piece and the rear elastic piece are kept attached all the time in the derusting process, so that sewage is prevented from splashing; under the effect of universal wheel, remove the rust cleaning position, start vacuum dirt absorbing device and high pressure rotatory nozzle, adsorb the sewage in the cleaning process in step.
The utility model discloses a recovery type steel substrate face clearance system's operation flow does: and (3) generating high-pressure water by the ultrahigh-pressure generating device, conveying the high-pressure water to the lateral cleaning device, cleaning the surface of the steel substrate by the lateral cleaning device, and recovering and treating the generated sewage and solid wastes by the vacuum suction recovery device.
The utility model has the advantages and the beneficial effects that: the utility model discloses a recovery type steel substrate face cleaning system can effectively wash metal surface's rust, carry out effective classification to producing the discarded object, effectively retrieve, operate safe and reliable, the rust cleaning is efficient to the sewage that produces.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
Fig. 1 is a schematic structural diagram of a recycling steel substrate surface cleaning system according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of an ultrahigh pressure generating device in a recovery type steel substrate surface cleaning system according to an embodiment of the present invention;
fig. 3 is a schematic perspective view of an ultra-high pressure generating device in a recycling steel substrate surface cleaning system according to an embodiment of the present invention;
fig. 4 is a front view of a vacuum suction recovery device in a recovery type steel substrate surface cleaning system according to an embodiment of the present invention;
fig. 5 is a side view of a vacuum suction recovery device in a recovery type steel substrate surface cleaning system according to an embodiment of the present invention;
fig. 6 is a front view of a lateral cleaning device in a recycling steel substrate surface cleaning system according to an embodiment of the present invention;
fig. 7 is a top view of the lateral cleaning device in the steel substrate surface recycling system according to an embodiment of the present invention.
Description of reference numerals:
51. an ultra-high pressure generating device; 52. A vacuum suction recovery device;
53. a lateral cleaning device; 54. A recovery pipeline;
1. a chassis; 2. A water replenishing switch valve;
3. a transition water tank; 4. A low water level sensor;
5. a high water level sensor; 6. An automatic water replenishing valve;
7. a drain valve; 8. A booster pump;
9. a first stage filter; 10. A secondary filter;
11. a water temperature sensor; 12. A water pressure sensor;
13. a water inlet pressure gauge; 14. An ultra-high pressure pump;
15. a lubricant temperature sensor; 16. A lubricant pressure sensor;
17. an ultrahigh pressure gauge; 18. A pressure transmitter;
19. a safety valve; 20. A pneumatic control pressure regulating valve;
21. a one-way throttle valve; 22. An electromagnetic gas valve;
23. an air source triplet; 24. An air compressor;
25. a generation control box; 26. A motor;
27. a coupling; 28. A housing;
31. a frame; 32. A vacuum box;
33. solid waste filter bags; 34. A sewage inlet pipe;
35. a vacuum gauge; 36. A recovery control box;
37. a vacuum pump; 38. A blow-off pipe;
39. a blowoff valve; 310. A sewage pump;
311. a low-level sensor; 312. A high-level sensor;
313. an air filtration device; 314. An access door;
315. an observation window; 316. A solid waste sensor;
17. a moving wheel;
41. a sliding guide rod; 42. A stay bar;
43. front and rear spring tension rods; 44. A roller;
45. front and rear elastic members; 46. Left and right spring pull rods;
47. left and right elastic members; 48. A retention spring;
49. a strut pin; 410. A cross beam;
411. a rotating shaft; 412. A shell supporting seat;
413. a panel; 414. A transition seat;
415. a housing; 416. A ferrule;
417. a hoop; 418. A rubber disc;
419. a support plate; 420. Four-way connection;
421. a spring; 422. A high pressure rotary nozzle;
423. sealing rubber sheets; 424. A universal wheel;
425. a steel wire hose; 426. And guiding the screw rod.
Detailed Description
The following description will further describe embodiments of the present invention with reference to the accompanying drawings and examples. The following examples are only for illustrating the technical solutions of the present invention more clearly, and the protection scope of the present invention is not limited thereby.
As shown in fig. 1, the present embodiment provides a steel substrate surface cleaning system of a recycling type, which comprises an ultrahigh pressure generating device 51, a vacuum suction recycling device 52 and a lateral cleaning device 53; the ultra-high pressure generating device 51 is connected with a lateral cleaning device 53 through a generating pipeline 54, and the lateral cleaning device 53 is connected with a vacuum suction recovery device 52;
as shown in fig. 2 and 3, the ultra-high pressure generating device 51 of the present embodiment includes a base frame 1, a transition water tank 3, a booster pump 8, a primary filter 9, a secondary filter 10, an ultra-high pressure pump 14, a coupling 27, a motor 26, an air compressor 24, a generation control box 25, and a cover 28; the transition water tank 3 is arranged on the underframe 1, the water replenishing switch valve 2 is arranged on a water inlet pipeline of the transition water tank 3, and the water replenishing switch valve 2 is connected with the generation control box 25; the transition water tank 3 is connected with a booster pump 8 through a hose, the booster pump 8 is connected with a primary filter 9 through a hose, and the primary filter 9 is connected with a secondary filter 10 through a hose; the secondary filter 10 is connected with the ultra-high pressure pump 14 through a hose, and the ultra-high pressure pump 14 is connected with the motor 26 through a coupling 27; the generation control box 25 is fixed on the underframe 1, the air compressor 24 is fixed on the underframe 1, and the air compressor 24, the transition water tank 3, the booster pump 8 and the ultra-high pressure pump 14 are respectively connected with the generation control box 25; the cover 28 is fixed on the underframe 1, and the transition water tank 3, the booster pump 8, the primary filter 9, the secondary filter 10, the ultra-high pressure pump 14, the coupling 27, the motor 26, the air compressor 24 and the generation control box 25 are covered in the cover 28.
In this embodiment, the base frame 1 is used to carry other components of the ultrahigh pressure generating apparatus 51; a forklift operation hole is formed in the underframe 1;
the transition water tank 3 is used for containing water sources; the transition water tank 3 is provided with a low water level sensor 4, a high water level sensor 5, an automatic water replenishing valve 6 and a drain valve 7, and the low water level sensor 4 and the high water level sensor 5 are both connected with a control box 25; when the liquid level in the transition water tank 3 is lower than the low water level sensor 4, the low water level sensor 4 sends a signal to the generation control box 25, the generation control box 25 controls the motor 26 to stop, and the ultrahigh pressure pump 14 is effectively prevented from running in a water shortage mode; when the liquid level is higher than high level sensor 5 in transition water tank 3, high level sensor 5 signals and gives and takes place control box 25, takes place control box 25 control moisturizing ooff valve 2 and closes, prevents that automatic water supply valve 6 from becoming invalid, and water overflows from the upper end of transition water tank 3, and automatic water supply valve 6 can in time supply water for transition water tank 3, guarantees that equipment continuously operates.
The booster pump 8 is used for increasing the water inlet pressure of the ultrahigh pressure pump 14;
the primary filter 9 is used for performing coarse filtration on water from the transition water tank 3;
the secondary filter 10 is used for finely filtering the water from the primary filter 9;
the ultra-high pressure pump 14 is used for generating ultra-high pressure water; a water temperature sensor 11 and a water pressure sensor 12 are arranged on a water inlet pipeline of the ultra-high pressure pump 14; a water inlet pressure gauge 13 and an ultrahigh pressure gauge 17 are arranged on a pump head of the ultrahigh pressure pump 14, so that an operator can conveniently and directly read the water inlet pressure and the water outlet pressure of the ultrahigh pressure pump 14; a lubricating oil temperature sensor 15 and a lubricating oil pressure sensor 16 are installed at the power end of the ultra-high pressure pump 14, the lubricating oil temperature sensor 15 and the lubricating oil pressure sensor 16 are connected with a generation control box 25, and when the temperature of the lubricating oil at the power end of the ultra-high pressure pump 14 exceeds a set maximum value or the pressure of the lubricating oil at the power end of the ultra-high pressure pump 14 is lower than a set minimum value, the generation control box 25 controls a motor 26 to stop, so that the power end of the ultra-high pressure pump 14 is effectively protected; a safety valve 19 and a pressure transmitter 18 are installed at a water outlet of a pump head of the ultra-high pressure pump 14, and when the outlet pressure of the ultra-high pressure pump 14 exceeds the set highest pressure, the safety valve 19 is opened to reduce the pressure, so that the safety of the ultra-high pressure pump 14 and operators is protected; a pneumatic control regulating valve 20 is installed on a water outlet of a pump head of the ultrahigh pressure pump 14, a one-way throttle valve 21, an electromagnetic air valve 22 and an air source triplet 23 are installed on an air inlet of the pneumatic control regulating valve 20, the air source triplet 23 is connected with an air compressor 24, the pneumatic control regulating valve 20 regulates the air inlet pressure of compressed air through the air source triplet 23 to control the overflow pressure of the pneumatic control regulating valve 20, and the air compressor 24 provides a control air source for the pneumatic control regulating valve;
a coupling 27 is used for realizing power transmission connection between the motor 26 and the ultra-high pressure pump 14;
the air compressor 24 is used for providing aerodynamic force;
the generation control box 25 is used for loading all control devices of the ultra-high pressure generation device 51 of the embodiment, and is mainly used for controlling the starting and stopping of the booster pump 8, the motor 26 and the air compressor 24; the generation control box 25 is provided with a variable frequency controller, a PLC, a man-machine information exchange screen, a start button, a stop button, a boost button, a buck button, a local control change-over switch, a remote control change-over switch and a remote controller;
a housing 29 for housing the components of the ultra-high pressure generating device 51; the casing 28 is provided with a lifting hole for facilitating the movement and lifting of the ultrahigh pressure generating device 51, and hinged side-by-side doors are arranged around the casing 28 and provided with lock catches for ensuring the safe storage of the ultrahigh pressure generating device 51 when the ultrahigh pressure generating device 51 is out of service.
As shown in fig. 4 and 5, the vacuum suction recovery device 52 of the present embodiment includes a frame 31, a vacuum tank 32, a vacuum pump 37, a sewage pump 310, a solid waste filter bag 33, a recovery control box 36, an air filtering device 313, an access door 314, and a vacuum gauge 35; the vacuum box 32 is fixed on the frame 31, the vacuum pump 37 and the sewage pump 310 are positioned on the side surface of the vacuum box 32, the vacuum box 32 is connected with the vacuum pump 37, and the sewage pump 310 is connected with the vacuum box 32; the solid waste filter bag 33 is positioned inside the vacuum box 32; the recovery control box 36 is fixed on the frame 31, and the recovery control box 36 is connected with the vacuum pump 37 and the sewage pump 310; the outlet of the sewage pump 30 is connected with a sewage valve 39 and a sewage pipe 38, and the vacuum box 32 is connected with a sewage inlet pipe 34; an air filter 313 is arranged above the inside of the vacuum box 32, and the air filter 313 is positioned in front of the air inlet of the vacuum pump 37; the solid waste filter bag 33 is positioned below the sewage inlet pipe 34; the access door 314 is arranged on the side surface of the vacuum box 32; the vacuum gauge 35 is fixed on the upper end of the vacuum box 32;
the vacuum box 32 is a main body part of the vacuum suction recovery device 52 and is used for filtering and sucking sewage; the vacuum box 32 is connected with the sewage pump 310 through a hose, and the vacuum box 32 is connected with the vacuum pump 37 through a hose; a high sensor 312 and a low sensor 311 are arranged outside the vacuum box 32, and the high sensor 312 and the low sensor 311 are respectively connected with the recovery control box 36 and used for monitoring the water level in the vacuum box 32;
the recovery control box 36 is used for controlling the operation and the stop of the vacuum pump 37 and the sewage pump 310;
the frame 31 is used for carrying other components of the vacuum suction recovery device 52; a moving wheel 317 is arranged below the frame 31, so that the whole vacuum suction recovery device 52 can move conveniently;
the air filtering device 313 can filter particulate matters in the air, so that the cleanness of an air inlet and fan blades of the vacuum pump 37 is ensured, and the efficiency reduction and the damage of the vacuum pump 37 are avoided;
the solid waste filter bag 33 is used for filtering solid waste; a solid waste sensor 316 is arranged in the vacuum box 32 and used for monitoring the accumulation condition of the solid waste filter bag 33, and the solid waste sensor 316 is connected with the recovery control box 36;
the access door 314 is used for realizing the access and cleaning of solid waste; the access door 314 is provided with an observation window 315 for observing the sewage level in the vacuum tank 32 and the accumulation of solid waste.
As shown in fig. 6 and 7, the lateral cleaning device 53 includes a panel 413, a housing support base 412, a cross joint 420, a housing 415, a collar 416, a transition base 414, a cross beam 410, a spring 421, a lead screw 426, a hoop 417, a rubber disc 418, a supporting plate 419, a high-pressure rotary nozzle 422, a sliding guide rod 41, a support rod 42, a roller 44, front and rear elastic members 45, left and right elastic members 46, and a holding elastic member 48; one side of the face plate 413 is connected to the housing support 412 and the cross 420, and the other side of the face plate 413 is connected to the housing 415, the collar 416, the transition seat 414, and the universal wheel 424; a spring 421 and lead screw 426 are mounted between the collar 416 and the face plate 413; a ferrule 417 is attached to the ferrule 416, and a rubber disc 418 and a retainer 419 are attached to the ferrule 417; the high-pressure rotary sprayer 422 is fixed on the shell 415; the four-way joint 420 is provided with three sewage inlets and one sewage outlet, the shell 415 is provided with three sewage outlets, the sewage outlets and the sewage inlets are respectively and correspondingly communicated, and the sewage outlets are communicated with the sewage inlet pipe 34 of the vacuum suction recovery device 52; one end of the beam 410 is connected with the shell supporting seat 412, and the other end of the beam 410 is connected with the support rod 42; the roller 44 is installed between the sliding guide rod 41 and the stay 42, and the front and rear elastic members 45 are installed between the sliding guide rod 41 and the stay 42; the holding spring 48 is installed between the panel 413 and the beam 410; the left and right elastic pieces 46 are installed between the stay 42 and the cross beam 410; the ultra high pressure pump 14 and the high pressure rotary sprayer 422 are connected by the generating line 54.
In this embodiment, the panel 413 is used to fixedly mount other components of the retractable lateral support cleaning device; the shell support base 412 is used for realizing the hinge joint between the panel 413 and the beam 410; a rotating shaft 411 is fixed at the joint of the shell supporting seat 412 and the cross beam 410;
the cross beam 410 is connected with the shell support seat 412 and the stay bar 42 respectively; a stay bar pin 49 is fixed between the cross beam 410 and the stay bar 42 and is used for realizing the hinge joint of the cross beam and the stay bar;
the high-pressure rotary sprayer 422 is fixed on the shell 415; the included angle between the water outlet hole of the nozzle on the high-pressure rotating nozzle 422 and the rotating shaft is 20 degrees, and the nozzle circularly moves around the rotating shaft under the reaction force of the ultrahigh-pressure water jet;
the four-way joint 420 is connected with the shell 415 and used for realizing the inlet and outlet of sewage; the four-way joint 420 and the shell 415 are connected through a steel wire hose 425;
a ferrule 416 is used to effect the seal; in order to further improve the sealing performance, a sealing rubber 423 is further fixed outside the shell 415;
the roller 44 is used for realizing the extension and contraction of the support rod 42 in the slide guide rod 41;
the elastic direction of the front and rear elastic members 45 is consistent with the movement direction of the stay 42; the front and rear elastic members 45 are connected with front and rear spring rods 43;
left and right elastic pull rods 46 are fixed on the stay 42, and the left and right elastic pull rods 46 are connected with left and right elastic pieces 47.
The recovery type steel substrate surface cleaning system can effectively clean rusts on the metal surface, effectively classify and treat produced wastes, effectively recover produced sewage, and is safe and reliable in operation and high in rust removal efficiency.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. The recycling type steel substrate surface cleaning system is characterized by comprising an ultrahigh pressure generating device, a vacuum suction recycling device and a lateral cleaning device; the ultra-high pressure generating device is connected with the lateral cleaning device through a generating pipeline, and the lateral cleaning device is connected with the vacuum suction recovery device;
the ultrahigh pressure generating device comprises an underframe, a transition water tank, a water replenishing switch valve, a booster pump, a primary filter, a secondary filter, an ultrahigh pressure pump, a coupling, a motor, an air compressor, a generating control box and a housing; the transition water tank is arranged on the bottom frame, the water replenishing switch valve is arranged on a water inlet pipeline of the transition water tank, and the water replenishing switch valve is connected with the generation control box; the transition water tank is connected with the booster pump through a hose, the booster pump is connected with the primary filter through a hose, and the primary filter is connected with the secondary filter through a hose; the secondary filter is connected with the ultra-high pressure pump through a hose, and the ultra-high pressure pump is connected with the motor through the coupler; the generation control box is fixed on the underframe, the air compressor is fixed on the underframe, and the air compressor, the transition water tank, the booster pump and the ultra-high pressure pump are respectively connected with the generation control box; the cover is fixed on the underframe and covers the transition water tank, the booster pump, the primary filter, the secondary filter, the ultra-high pressure pump, the coupler, the motor, the air compressor and the control box inside the transition water tank, the booster pump, the primary filter, the secondary filter, the ultra-high pressure pump, the coupler, the motor, the air compressor and the control box;
the vacuum suction recovery device comprises a rack, a vacuum box, a vacuum pump, a sewage pump, a solid waste filter bag, a recovery control box, an air filtering device, an access door and a vacuum meter; the vacuum box is fixed on the rack, the vacuum pump and the sewage pump are positioned on the side surface of the vacuum box, the vacuum box is connected with the vacuum pump, and the sewage pump is connected with the vacuum box; the solid waste filter bag is positioned inside the vacuum box; the recovery control box is fixed on the rack and is connected with the vacuum pump and the sewage pump; the outlet of the sewage pump is connected with a sewage valve and a sewage pipe, and the vacuum box is connected with a sewage inlet pipe; the air filtering device is arranged above the inside of the vacuum box and is positioned in front of an air inlet of the vacuum pump; the solid waste filter bag is positioned below the sewage inlet pipe; the access door is arranged on the side surface of the vacuum box; the vacuum meter is fixed at the upper end of the vacuum box;
the lateral cleaning device comprises a panel, a shell supporting seat, a four-way joint, a shell, a ferrule, a transition seat, a universal wheel, a cross beam, a spring, a guide screw, a hoop, a rubber disc, a supporting plate, a plurality of high-pressure rotating nozzles, a sliding guide rod, a supporting rod, a roller, a front elastic part, a rear elastic part, a left elastic part, a right elastic part and a retaining elastic part; one side of the panel is connected with the shell supporting seat and the four-way joint, and the other side of the panel is connected with the shell, the ferrule, the transition seat and the universal wheel; the spring and the lead screw are mounted between the ferrule and the face plate; the hoop is connected to the sleeve, and the rubber disc and the supporting plate are connected to the hoop; the high-pressure rotary spray head is fixed on the shell; the four-way joint is provided with three sewage inlets and one sewage outlet, the shell is provided with three sewage outlets, the sewage outlets and the sewage inlets are respectively and correspondingly communicated, and the sewage outlets are communicated with a sewage inlet pipe of the vacuum suction recovery device; one end of the cross beam is connected with the shell supporting seat, and the other end of the cross beam is connected with the support rod; the roller is arranged between the sliding guide rod and the support rod, and the front elastic part and the rear elastic part are arranged between the sliding guide rod and the support rod; the holding elastic piece is arranged between the panel and the cross beam; the left elastic piece and the right elastic piece are arranged between the stay bar and the cross beam; the ultra-high pressure pump is connected with the high-pressure rotary sprayer through the generating pipeline.
2. The recovery steel substrate surface cleaning system of claim 1, wherein the chassis is provided with forklift access holes; the transition water tank is provided with a low water level sensor, a high water level sensor, an automatic water replenishing valve and a drain valve, and the low water level sensor and the high water level sensor are connected with the generation control box; a water temperature sensor and a water pressure sensor are arranged on a water inlet pipeline of the ultrahigh pressure pump; a water inlet pressure gauge and an ultrahigh pressure gauge are mounted on a pump head of the ultrahigh pressure pump; a lubricating oil temperature sensor and a lubricating oil pressure sensor are mounted at the power end of the ultra-high pressure pump and are connected with the generation control box; a safety valve and a pressure transmitter are arranged at a water outlet of a pump head of the ultra-high pressure pump; and a pneumatic control regulating valve is arranged on a water outlet of a pump head of the ultrahigh pressure pump, a one-way throttle valve, an electromagnetic air valve and an air source triple piece are arranged on an air inlet of the pneumatic control regulating valve, and the air source triple piece is connected with the air compressor.
3. The recycling-type steel substrate surface cleaning system according to claim 1, wherein the generation control box is provided with a frequency conversion controller, a PLC, a man-machine information exchange screen, a start button, a stop button, a boost button, a buck button, a local control change-over switch, a remote control change-over switch and a remote controller.
4. The steel substrate surface cleaning system of claim 1, wherein the casing is provided with lifting holes, and the casing is provided with hinged side-by-side doors around the periphery thereof and provided with lock catches.
5. The recovery type steel substrate surface cleaning system according to claim 1, wherein the vacuum box and the sewage pump are connected through a hose, and the vacuum box and the vacuum pump are connected through a hose; a high-level sensor and a low-level sensor are arranged outside the vacuum box and are respectively connected with the recovery control box; a movable wheel is arranged below the rack; a solid waste sensor is arranged in the vacuum box and connected with the recovery control box; the access door is provided with an observation window; and a sealing element is arranged at the joint of the access door and the vacuum box.
6. The steel substrate surface recycling system of claim 1, wherein a rotating shaft is fixed at the joint of the shell support seat and the cross beam; the cross beam is respectively connected with the shell supporting seat and the support rod; a stay bar pin is fixed between the cross beam and the stay bar; an included angle between a nozzle water outlet hole on the high-pressure rotary spray head and the rotating shaft is 15-45 degrees; the number of the high-pressure rotary nozzles is 12-15; the four-way joint is connected with the shell through a steel wire hose; and a sealing rubber sheet is fixed outside the shell.
7. The retrieval steel substrate surface cleaning system of claim 1, wherein the front and rear resilient members are connected to front and rear spring tension rods; the support rod is fixed with a left elastic pull rod and a right elastic pull rod which are connected with the left elastic piece and the right elastic piece.
8. The steel substrate surface cleaning system of claim 1, wherein a control device is connected to the lateral cleaning device, the control device being an aerial lift truck or a forklift.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022319221.9U CN214160640U (en) | 2020-10-16 | 2020-10-16 | Recovery type steel substrate surface cleaning system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202022319221.9U CN214160640U (en) | 2020-10-16 | 2020-10-16 | Recovery type steel substrate surface cleaning system |
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| CN214160640U true CN214160640U (en) | 2021-09-10 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112371613A (en) * | 2020-10-16 | 2021-02-19 | 上海沃马－大隆超高压设备有限公司 | Recovery type steel substrate surface cleaning system |
| CN114308834A (en) * | 2022-01-05 | 2022-04-12 | 江南造船(集团)有限责任公司 | Sucking disc device for cleaning surface of plate by ultrahigh-pressure water injection and injection equipment |
-
2020
- 2020-10-16 CN CN202022319221.9U patent/CN214160640U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112371613A (en) * | 2020-10-16 | 2021-02-19 | 上海沃马－大隆超高压设备有限公司 | Recovery type steel substrate surface cleaning system |
| CN114308834A (en) * | 2022-01-05 | 2022-04-12 | 江南造船(集团)有限责任公司 | Sucking disc device for cleaning surface of plate by ultrahigh-pressure water injection and injection equipment |
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