CN214142881U

CN214142881U - Full-automatic jig dyeing machine for jean fabric production

Info

Publication number: CN214142881U
Application number: CN202022803487.0U
Authority: CN
Inventors: 邝棣添
Original assignee: Kaiping Benda Textile Co ltd
Current assignee: Kaiping Benda Textile Co ltd
Priority date: 2020-11-28
Filing date: 2020-11-28
Publication date: 2021-09-07
Anticipated expiration: 2030-11-28

Abstract

The utility model discloses a full-automatic jig dyeing machine for jean fabric production, which comprises a cylinder body, a heating plate, a water storage tank and a liquid storage tank, the inner wall of the bottom of the cylinder body is fixedly connected with a heating plate, the inside of the cylinder body is symmetrically provided with extrusion devices for extruding dip-dyed fabric corresponding to two sides of the heating plate, the full-automatic jig dyeing machine for producing the jean fabric, the dye liquor is fully and evenly stirred under the action of the stirring device, the fully and evenly stirred dye liquor is attached to the surface of the denim fabric after the denim fabric is introduced into the dip-dyeing tank by the dip-dyeing device, meanwhile, under the action of the extrusion device, the jean fabric is fully contacted with the dye liquor, the cloth dyeing quality is improved, because the concentration of the dye liquor is lower and lower in the dip dyeing process, the dye liquor can be continuously supplemented through the speed control device, the relative balance of the concentration is ensured, the serious head-tail color difference condition can not be generated, and the problems of uneven dyeing and large head-tail color difference of the fabric are solved.

Description

Full-automatic jig dyeing machine for jean fabric production

Technical Field

The utility model relates to a jig dyeing machine technical field specifically is a full-automatic jig dyeing machine for jean fabric production.

Background

The jeans begin to be popular in China until the sixties and seventies of the 20 th century, the jeans are developed along with the development of the jeans, if the development history of the jeans is traced, the jeans are expected to have more than a hundred years, and after undergoing a shower bath for a hundred years, the jeans have a long time and are large in market, and because the jeans fabric and the clothes are suitable for being worn by the old and the young, the jeans have strong universality, the jeans become one of fashionable clothes favored by consumers of home and abroad clothes for a long time. It can be said that when the jeans wear is raised in China, thousands of consumers in China can cut the love of her in spring, summer, autumn and winter.

When the existing jean fabric dyeing device is used for dyeing jean fabric, the concentration of dye liquor is lower and lower along with the dyeing process, if the dye liquor is added manually, the color difference before and after the dye liquor is added is large, the appearance is affected, and the dye liquor needs to be fully stirred after being added, so that the dyeing process is troublesome.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a can add full-automatic jig dyeing machine of dye liquor and stirring automatically to solve the problem that provides among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a full-automatic jig dyeing machine for production of cowboy fabric, includes barrel, hot plate, aqua storage tank and reservoir, barrel bottom inner wall fixedly connected with hot plate, the inside hot plate bilateral symmetry that corresponds of barrel is equipped with the extrusion device that is used for the extrusion dip-dyeing surface fabric, the inside extrusion device top that corresponds of barrel is equipped with the dip-dyeing device that makes cowboy fabric get into the dip-dyeing pond dyeing, the inside hot plate top that corresponds of barrel is equipped with the agitating unit that makes the dye liquor stirring, barrel top one side fixed mounting has the aqua storage tank, and barrel top opposite side fixed mounting has the reservoir, aqua storage tank and reservoir bottom correspond the quick device of accuse that agitating unit bilateral symmetry is equipped with the control liquid velocity of flow.

Preferably, agitating unit includes first casing, first motor and puddler, the inside fixed mounting of first casing has first motor, the barrel top fixedly connected with puddler is passed to first motor output.

Preferably, the speed control device comprises a second casing, a second motor, a disc, a first connecting rod and a water pipe, wherein the water storage tank and the bottom of the liquid storage tank are fixedly connected with the water pipe, the water pipe is fixedly connected with the second casing on one side of the surface of the water pipe, the second motor is fixedly arranged inside the second casing, the output end of the second motor is fixedly connected with one end of the first connecting rod, the other end of the first connecting rod is rotatably connected with the inner wall of the water pipe through a rotating shaft, and the disc is fixedly sleeved on the surface of the first connecting rod.

Preferably, the dip-dyeing device includes conveying roller, wind-up roll, fabric guide roll, third casing and third motor, barrel surface one side fixed mounting has the third casing, the inside fixed mounting of third casing has the third motor, the third motor penetrates the one end of barrel inner wall fixedly connected with wind-up roll, the wind-up roll other end rotates through pivot and barrel inner wall to be connected, the opposite side that the barrel corresponds the wind-up roll is equipped with the conveying roller, the conveying roller both ends are rotated through pivot and barrel inner wall and are connected, the inside stirring rod bottom bilateral symmetry that corresponds of barrel is equipped with the fabric guide roll, the fabric guide roll both ends are rotated through pivot and barrel inner wall and are connected.

Preferably, extrusion device includes triangle mounting bracket, cylinder, driven gear, second connecting rod and driving gear, the barrel bottom corresponds hot plate bilateral symmetry fixed mounting and has triangle mounting bracket, both sides one side that the triangle mounting bracket is close to the fabric guide roll rotates through the pivot and is connected with the second connecting rod, the fixed cover in second connecting rod surface has connect the cylinder, the fixed cover in second connecting rod surface correspondence cylinder bilateral symmetry has connect driven gear, both sides one side meshing that driven gear is close to the fabric guide roll is connected with the driving gear, the fixed cover of driving gear is fixed and is connect on the fabric guide roll surface.

Preferably, a safety valve is fixedly mounted at the top of the cylinder body corresponding to one side of the first case.

Compared with the prior art, the beneficial effects of the utility model are that:

the utility model discloses open first motor when the device uses, first motor drives the stirring rod and rotates, make the dye liquor stirring evenly, get into denim fabric by the right side opening, get into the dip-dyeing pond dyeing under the conveying roller effect, open the third motor simultaneously, the third motor drives the guide roll through the wind-up roll and rotates, the guide roll drives driven gear through the driving gear that the surface meshing is connected and rotates, driven gear drives the cylinder through the second connecting rod and rotates, extrude the denim fabric of process, make denim fabric and dye liquor contact more thoroughly, improve dyeing quality, under the cooperation of guide roll and wind-up roll, draw the denim fabric after the dip-dyeing from the left side opening, in the process of dip-dyeing, open the second motor, the second motor drives the carousel through first connecting rod and rotates, realize the adjustment of automatic dye liquor or clear water velocity that adds, guarantee that dye liquor concentration is relatively stable, the dyed fabric has no serious head-tail color difference, and the fully automatic jig dyeing machine for producing jean fabric has the advantages that the dye liquor is fully and uniformly stirred under the action of the stirring device, the jean fabric is introduced into the dip dyeing tank by the dip dyeing device, the fully and uniformly stirred dye liquor is attached to the surface of the jean fabric, and meanwhile, the jean fabric is fully contacted with the dye liquor under the action of the extruding device, so that the fabric dyeing quality is improved.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of the overall side structure of the present invention;

FIG. 3 is a schematic structural view of the stirring mechanism of the present invention;

FIG. 4 is a schematic structural view of the speed control mechanism of the present invention;

fig. 5 is a schematic view of the overall top structure of the present invention.

In the figure: 1. a barrel; 2. heating plates; 3. a dip dyeing device; 31. a conveying roller; 32. a wind-up roll; 33. A cloth guide roller; 34. a third housing; 35. a third motor; 4. a speed control device; 41. a second housing; 42. A second motor; 43. a disc; 44. a first connecting rod; 45. a water pipe; 5. a stirring device; 51. a first housing; 52. a first motor; 53. a stirring rod; 6. a water storage tank; 7. a liquid storage tank; 8. a safety valve; 9. An extrusion device; 91. a triangular mounting rack; 92. a drum; 93. a driven gear; 94. a second connecting rod; 95. A drive gear.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1, the denim fabric dyeing machine comprises a cylinder body 1, a heating plate 2, a water storage tank 6 and a liquid storage tank 7, wherein the heating plate 2 is fixedly connected to the inner wall of the bottom of the cylinder body 1, extruding devices 9 for extruding dip-dyed fabric are symmetrically arranged in the cylinder body 1 corresponding to two sides of the heating plate 2, a dip-dyeing device 3 for enabling denim fabric to enter the dip-dyeing tank for dyeing is arranged in the cylinder body 1 corresponding to the top of the extruding device 9, a stirring device 5 for uniformly stirring dyeing liquid is arranged in the cylinder body 1 corresponding to the top of the heating plate 2, the water storage tank 6 is fixedly arranged on one side of the top of the cylinder body 1, the liquid storage tank 7 is fixedly arranged on the other side of the top of the cylinder body 1, speed control devices 4 for controlling liquid flow rate are symmetrically arranged at the bottoms of the water storage tank 6 and the liquid storage tank 7 corresponding to two sides of the stirring device 5, the dyeing liquid is fully and uniformly stirred under the action of the stirring device 5, after the denim fabric is introduced into the dip-dyeing tank, the dye liquor that fully homogenizes is attached to the denim fabric surface, makes the denim fabric abundant and the dye liquor contact under the effect of extrusion device 9 simultaneously, improves the cloth dyeing quality, because in the dip-dyeing process, dye liquor concentration can be more and more low, can supply the dye liquor constantly through accuse quick-witted 4, guarantees that the concentration is balanced relatively, can not produce the serious condition of end to end colour difference.

Referring to fig. 1 and 3, the stirring device 5 includes a first housing 51, a first motor 52 and a stirring rod 53, the first motor 52 is fixedly installed inside the first housing 51, an output end of the first motor 52 penetrates through the top of the cylinder 1 and is fixedly connected with the stirring rod 53, the first motor 52 is turned on, and the first motor 52 drives the stirring rod 53 to rotate, so that the dye liquor is uniformly stirred, and the dye liquor is prevented from precipitating and affecting the dip dyeing effect.

Referring to fig. 1 and 4, the speed control device 4 includes a second housing 41, a second motor 42, a disc 43, a first connecting rod 44 and a water pipe 45, the bottoms of the water storage tank 6 and the liquid storage tank 7 are both fixedly connected with the water pipe 45, one side of the surfaces of the two water pipes 45 is both fixedly connected with the second housing 41, the second motor 42 is fixedly installed inside the second housing 41, the output end of the second motor 42 is fixedly connected with one end of the first connecting rod 44, the other end of the first connecting rod 44 is rotatably connected with the inner wall of the water pipe 45 through a rotating shaft, the disc 43 is fixedly connected to the surface of the first connecting rod 44, the second motor 42 is started, and the disc 43 is driven by the second motor 42 through the first connecting rod 44 to rotate, so as to adjust the speed of automatically adding the dye liquor or cleaning water.

Referring to fig. 1 and 2, the dip dyeing device 3 includes a delivery roller 31, a wind-up roller 32, a cloth guide roller 33, a third housing 34 and a third motor 35, the third housing 34 is fixedly installed on one side of the surface of the cylinder 1, the third motor 35 is fixedly installed inside the third housing 34, the third motor 35 penetrates through one end of the wind-up roller 32 fixedly connected to the inner wall of the cylinder 1, the other end of the wind-up roller 32 is rotatably connected to the inner wall of the cylinder 1 through a rotating shaft, the delivery roller 31 is installed on the other side of the cylinder 1 corresponding to the wind-up roller 32, both ends of the delivery roller 31 are rotatably connected to the inner wall of the cylinder 1 through a rotating shaft, the cloth guide rollers 33 are symmetrically installed on both sides of the bottom of the stirring rod 53 inside the cylinder 1, both ends of the cloth guide roller 33 are rotatably connected to the inner wall of the cylinder 1 through a rotating shaft, the delivery roller 31 introduces the denim fabric entering from the right opening into the dip dyeing tank, under the cooperation effect of the cloth guide rollers 33 and the wind-up roller 32, the jean fabric after dip dyeing is led out from the left opening, so that the dyeing of the jean fabric is realized.

Referring to fig. 1 and 2, the extruding device 9 includes a triangular mounting frame 91, a drum 92, a driven gear 93, a second connecting rod 94 and a driving gear 95, the triangular mounting frame 91 is symmetrically and fixedly mounted at the bottom of the drum 1 corresponding to two sides of the heating plate 2, one side of the triangular mounting frame 91 at two sides close to the cloth guide roller 33 is rotatably connected with the second connecting rod 94 through a rotating shaft, the drum 92 is fixedly sleeved on the surface of the second connecting rod 94, the driven gear 93 is symmetrically and fixedly sleeved on the surface of the drum 92 corresponding to two sides of the drum 92, one side of the driven gear 93 at two sides close to the cloth guide roller 33 is engaged and connected with the driving gear 95, the driving gear 95 is fixedly sleeved on the surface of the cloth guide roller 33, when the denim fabric passes through the dyeing bath, the third motor 35 is started, the third motor 35 drives the cloth guide roller 33 to rotate through the winding roller 32, the cloth guide roller 33 drives the driven gear 93 to rotate through the driving gear 95 engaged and connected with the surface, the driven gear 93 drives the roller 92 to rotate through the second connecting rod 94, so that the transmission effect among the wind-up roller 32, the cloth guide roller 33 and the roller 92 is realized, the denim fabric passing through is extruded, the denim fabric is contacted with the dye solution more thoroughly, and the dyeing quality is improved.

Referring to fig. 5, a safety valve 8 is fixedly installed at a side of the top of the cylinder 1 corresponding to the first housing 51, and when the air pressure in the cylinder exceeds a safety value, the safety valve 8 exhausts air to make the device safely used.

In the scheme, when the device is used, the first motor 52 is started, the first motor 52 drives the stirring rod 53 to rotate, so that the dye liquor is stirred uniformly, the denim fabric enters from the right opening and enters into the dip dyeing tank for dyeing under the action of the conveying roller 31, the third motor 35 is started simultaneously, the third motor 35 drives the cloth guide roller 33 to rotate through the winding roller 32, the cloth guide roller 33 drives the driven gear 93 to rotate through the driving gear 95 in surface meshing connection, the driven gear 93 drives the roller 92 to rotate through the second connecting rod 94, the denim fabric passing through is extruded, the denim fabric after dip dyeing is led out from the left opening under the matching action of the cloth guide roller 33 and the winding roller 32, the full-automatic jig dyeing machine for producing the denim fabric fully homogenizes the dye liquor under the action of the stirring device 5, and the fully homogenizes dye liquor is attached to the surface of the denim fabric after the dip dyeing device 3 introduces the denim fabric into the dip dyeing tank, meanwhile, under the action of the extrusion device 9, the denim fabric is fully contacted with the dye liquor, the cloth dyeing quality is improved, and as the dye liquor concentration is lower and lower in the dip dyeing process, the dye liquor can be continuously supplemented through the speed control device 4, the concentration is ensured to be relatively balanced, the serious head-tail color difference condition cannot be generated, and the problems of uneven dyeing and large head-tail color difference of the fabric are solved.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a full-automatic jig dyeing machine for jean fabric production, includes barrel (1), hot plate (2), aqua storage tank (6) and reservoir (7), its characterized in that: barrel (1) bottom inner wall fixedly connected with hot plate (2), barrel (1) inside corresponds hot plate (2) bilateral symmetry and is equipped with extrusion device (9) that are used for the extrusion dip-dye surface fabric, barrel (1) inside corresponds extrusion device (9) top and is equipped with dip-dye device (3) that make cowboy's surface fabric get into the dip-dye pond dyeing, barrel (1) inside corresponds hot plate (2) top and is equipped with agitating unit (5) that make the dye liquor stirring, barrel (1) top one side fixed mounting has aqua storage tank (6), and barrel (1) top opposite side fixed mounting has reservoir (7), aqua storage tank (6) and reservoir (7) bottom correspond agitating unit (5) bilateral symmetry and are equipped with accuse quick-mounting (4) of the control fluid velocity of flow.

2. The full-automatic jig dyeing machine for jean fabric production according to claim 1, characterized in that: agitating unit (5) include first casing (51), first motor (52) and puddler (53), inside fixed mounting of first casing (51) has first motor (52), barrel (1) top fixedly connected with puddler (53) is passed to first motor (52) output.

3. The full-automatic jig dyeing machine for jean fabric production according to claim 2, characterized in that: speed control device (4) include second casing (41), second motor (42), disc (43), head rod (44) and water pipe (45), equal fixedly connected with water pipe (45), two bottom reservoir (6) and reservoir (7) water pipe (45) of equal fixedly connected with second casing (41) in surface one side of water pipe (45), second casing (41) inside fixed mounting has second motor (42), the one end of second motor (42) output end fixedly connected with head rod (44), the head rod (44) other end rotates through pivot and water pipe (45) inner wall to be connected, head rod (44) fixed surface cup has disc (43).

4. The full-automatic jig dyeing machine for jean fabric production according to claim 3, characterized in that: the dip dyeing device (3) comprises a conveying roller (31), a wind-up roller (32), a cloth guide roller (33), a third machine shell (34) and a third motor (35), a third shell (34) is fixedly arranged on one side of the surface of the cylinder body (1), a third motor (35) is fixedly arranged in the third shell (34), the third motor (35) penetrates into the inner wall of the cylinder body (1) and is fixedly connected with one end of a winding roller (32), the other end of the wind-up roll (32) is rotationally connected with the inner wall of the cylinder body (1) through a rotating shaft, the other side of the cylinder (1) corresponding to the winding roller (32) is provided with a conveying roller (31), two ends of the conveying roller (31) are rotationally connected with the inner wall of the cylinder body (1) through a rotating shaft, cloth guide rollers (33) are symmetrically arranged in the cylinder body (1) corresponding to two sides of the bottom of the stirring rod (53), two ends of the cloth guide roller (33) are rotatably connected with the inner wall of the cylinder body (1) through a rotating shaft.

5. The full-automatic jig dyeing machine for jean fabric production according to claim 4, characterized in that: extrusion device (9) include triangle mounting bracket (91), cylinder (92), driven gear (93), second connecting rod (94) and driving gear (95), cylinder (1) bottom corresponds hot plate (2) bilateral symmetry fixed mounting has triangle mounting bracket (91), both sides one side that triangle mounting bracket (91) are close to fabric guide roller (33) is rotated through the pivot and is connected with second connecting rod (94), second connecting rod (94) fixed surface cup joints cylinder (92), second connecting rod (94) surface corresponds the fixed cover of cylinder (92) bilateral symmetry and has been cup jointed driven gear (93), both sides one side meshing that driven gear (93) are close to fabric guide roller (33) is connected with driving gear (95), driving gear (95) are fixed cup joint on fabric guide roller (33) surface.

6. The full-automatic jig dyeing machine for jean fabric production according to claim 1, characterized in that: and a safety valve (8) is fixedly arranged at one side of the top of the cylinder body (1) corresponding to the first machine shell (51).