CN214142047U - Sludge conveying device with solidification function - Google Patents

Abstract

The utility model discloses a mud conveyor with solidification function, including preliminary treatment case, agitator tank, the conveying structure of paving, solidification structure, conveying structure, first conveying strap and second conveying strap, install the protective housing in the middle of the preliminary treatment roof portion, the flocculating agent case is installed on preliminary treatment roof portion right side, the agitator tank is located the right side below of preliminary treatment case, install second stirring leaf in the agitator tank, the conveying structure of paving is located agitator tank right side below, the solidification structure is located the right side of the conveying structure of paving, pass through the roller seat to the compression roller and install inside solidification structure. This sludge conveying device with solidification function is equipped with the agitator tank, and the second motor at agitator tank back drives the second stirring leaf in the agitator tank and rotates, will stir from the mud that preliminary treatment case fell into the agitator tank, prevents to produce great mud piece, and the mud through the stirring is discharged from the second discharge gate and is spread the left side of conveying structure, the going on of the follow-up process of being convenient for.

Description

Sludge conveying device with solidification function

Technical Field

The utility model relates to a sludge conveying device technical field specifically is sludge conveying device with solidification function.

Background

Sludge is a pollutant mixed by water and soil or other impurities, a large amount of sludge is often generated in the industrial production process, the existence of the sludge enables roads to be muddy and is not beneficial to the running of transport vehicles, and meanwhile, the discharged excessive sludge has great damage to the natural environment.

The operation of solidification can't be realized to mud to current mud conveyer, still needs further solidification treatment after transporting away mud, so need a device can transport away mud, can carry out the processing of solidification to mud, prevents that mud from causing secondary pollution's device.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a sludge conveying device with solidification function to solve the current sludge transportation device that provides in the above-mentioned background art and can't realize the operation of solidification to mud, still need further solidification treatment's problem after transporting away mud.

In order to achieve the above object, the utility model provides a following technical scheme: the sludge conveying device with the solidification function comprises a pretreatment box, a stirring box, a paving and conveying structure, a solidification structure, a conveying structure, a first conveying cloth belt and a second conveying cloth belt,

the pretreatment tank comprises an inlet pipe, a protective shell, a flocculating agent tank, an outlet pipe, a first discharge port, an electromagnetic valve, a first motor, a flow guide pipe and a first stirring blade, wherein the inlet pipe penetrates through the left side of the top of the pretreatment tank, the protective shell is installed in the middle of the top of the pretreatment tank, the flocculating agent tank is installed on the right side of the top of the pretreatment tank, the flocculating agent tank is connected with the pretreatment tank through the flow guide pipe, the outlet pipe is installed on the left side of the pretreatment tank, and the first discharge port is formed in the bottom of the pretreatment tank;

the stirring box comprises a second discharge hole, a second stirring blade, a second motor and a motor base, the stirring box is positioned at the lower right side of the pretreatment box, the second discharge hole is formed in the lower right side of the stirring box, the second stirring blade is installed in the stirring box, and a rotating shaft of the second stirring blade penetrates through the rear wall of the stirring box and is connected with an output shaft of the second motor;

the paving and conveying structure comprises side baffles, comb plates, a third motor, a first transmission belt and first transmission rollers, the paving and conveying structure is positioned at the right lower part of the stirring box, the number of the first transmission rollers is two, the first transmission rollers are fixed on the ground through supports, the side baffles are arranged at the front and rear parts and the left end of the paving and conveying structure through the supports, and the baffles and the comb plates are arranged in the side baffles;

solidification structure, solidification structure is including closing the roller, to compression roller, fourth motor, roller axle bed, turn to the roller, separate the roller and scrape the flitch, solidification structure is located the right side of paving the conveying structure, close the roller and pass through the roller axle bed and install the left side middle part at solidification structure, pass through the roller axle bed to the compression roller and install inside solidification structure, turn to the roller and be equipped with a plurality ofly, and turn to the roller and install respectively inside, the top left and right sides and below at solidification structure, close roller and downside to the roller core through the roller axle bed of compression roller and with the output shaft of fourth motor, the separation roller is respectively installed to the downside on the solidification structure right side, the downside the flitch is scraped in the below of separation roller is installed.

Preferably, install first motor in the protective housing, and the output shaft of first motor runs through the top and the first stirring leaf of preliminary treatment case and is connected.

Preferably, the water outlet pipe, the first discharge hole and the flow guide pipe are all provided with electromagnetic valves.

Preferably, the second motor is fixedly installed at the back of the stirring box through a motor base.

Preferably, the third motor is connected with the shaft core of the left first transmission roller through a first transmission belt.

Preferably, the pair of compression rollers is provided with a plurality of groups, and the distance between the upper and lower rollers on the right side of the pair of compression rollers is smaller.

Preferably, the conveying structure comprises a fifth motor, a second transmission belt and a second transmission roller, the conveying structure is located on the right side of the curing structure, the second transmission roller is installed in the conveying structure, the front end of the shaft core of the second transmission roller is connected with the output shaft of the fifth motor through the second transmission belt, a support is installed below the conveying structure, and the conveying structure inclines towards the upper rear side.

Preferably, the first conveying belt sequentially passes through the first conveying roller, the combining roller, the counter pressing roller, the inner turning roller, the lower separating roller and the lower turning roller and then returns to the first conveying roller to form a closed loop.

Preferably, the second conveying cloth belt sequentially passes through the combination roller, the counter-pressing roller, the inner turning roller, the upper separating roller and the top turning roller and then returns to the combination roller to form a closed loop.

Compared with the prior art, the beneficial effects of the utility model are that: the sludge conveying device with the solidification function comprises a sludge conveying device,

(1) the device is provided with a pretreatment box, the pretreatment box is positioned at the top of the left side of the device, the pretreatment box is used for carrying out preliminary mud-water separation on sludge to be treated through a flocculating agent box arranged on the right side above the pretreatment box, a first motor and a first stirring blade are used for mixing the sludge and a flocculating agent in the pretreatment box, the mixture is kept stand for a period of time after the completion of the mixing to wait for the preliminary separation of mud-water, and then water and sludge are respectively discharged out of the device through a water outlet pipe and a first discharge pipe, so that the subsequent processes can be conveniently carried out;

(2) the stirring box is arranged, a second motor at the back of the stirring box drives a second stirring blade in the stirring box to rotate, sludge falling into the stirring box from the pretreatment box is stirred, a large mud block is prevented from being generated, the subsequent extrusion and solidification processes are prevented, and the stirred slurry is discharged into the left side of the paving and conveying structure from a second discharge port, so that the subsequent processes can be conveniently carried out;

(3) the slurry falling into the leveling conveying structure from the stirring box is paved on the first conveying cloth belt under the action of the baffle plate, and the comb plate further uniformly paves the slurry on the first conveying cloth belt, so that the slurry is prevented from being stacked together in the subsequent extrusion type dehydration process, and the dehydration effect is prevented from being reduced;

(4) the device is provided with a roller combination, a pair of compression rollers and a steering roller, each roller in a curing structure is fixedly installed through a roller shaft seat, the roller combination has the effects that a first conveying cloth belt and a second conveying cloth belt are attached together and wrap slurry inside, the first conveying cloth belt and the second conveying cloth belt are integrally extruded out of the slurry inside through the compression rollers, meanwhile, multiple groups of compression rollers are arranged, and the gaps between the compression rollers on the right side are smaller, so that the compression is sufficient;

(5) be provided with the separation roller, scrape flitch and conveying structure, the separation roller separates first conveying strap and second conveying strap, scrapes the flitch and scrapes the mud piece of the solidification on with first conveying strap down, and the mud piece falls into conveying structure, transports the mud piece to the upper back through the drive of fifth motor, and the loading of being convenient for is transported.

Drawings

FIG. 1 is a schematic front view of the present invention;

FIG. 2 is a schematic sectional view of the pretreatment tank of the present invention;

FIG. 3 is a left side sectional view of the stirring tank of the present invention;

FIG. 4 is an enlarged schematic view of the structure at the position A of the present invention;

FIG. 5 is a schematic structural view of the side baffle, baffle and comb plate of the present invention;

fig. 6 is a schematic diagram of the right-view structure of the conveying structure of the present invention.

In the figure: 1. the pretreatment box comprises a pretreatment box body 101, a feeding pipe 102, a protective shell 103, a flocculating agent box 104, a water outlet pipe 105, a first discharge port 106, an electromagnetic valve 107, a first motor 108, a guide pipe 109, a first stirring blade 2, a stirring box 201, a second discharge port 202, a second stirring blade 203, a second motor 204, a motor base 3, a paving and conveying structure 301, a side baffle 302, a baffle plate 303, a comb plate 304, a third motor 305, a first transmission belt 306, a first transmission roller 4, a solidification structure 401, a combination roller 402, a counter-pressing roller 403, a fourth motor 404, a roller base 405, a steering roller 406, a separation roller 407, a scraping plate 5, a conveying structure 501, a fifth motor 502, a second transmission belt 503, a second transmission roller 6, a support 7, a first transmission cloth belt 8 and a second transmission cloth belt.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-6, the present invention provides a technical solution: a sludge conveying device with a solidification function is shown in figures 1 and 2, a pretreatment tank 1 comprises a feeding pipe 101, a protective shell 102, a flocculant tank 103, a water outlet pipe 104, a first discharge port 105, an electromagnetic valve 106, a first motor 107, a flow guide pipe 108 and a first stirring blade 109, the feeding pipe 101 penetrates through the left side of the top of the pretreatment tank 1, the protective shell 102 is installed in the middle of the top of the pretreatment tank 1, the first motor 107 is installed in the protective shell 102, an output shaft of the first motor 107 penetrates through the top of the pretreatment tank 1 and is connected with the first stirring blade 109, sufficient mixing and reaction of sludge and a flocculant in the pretreatment tank 1 are facilitated, the flocculant tank 103 is installed on the right side of the top of the pretreatment tank 1, the flocculant tank 103 is connected with the pretreatment tank 1 through the flow guide pipe 108, the water outlet pipe 104 is installed on the left side of the pretreatment tank 1, the first discharge port 105, all install solenoid valve 106 on first discharge gate 105 and the honeycomb duct 108, be favorable to the closure and the opening of each pipe fitting, agitator tank 2 includes second discharge gate 201, second stirring leaf 202, second motor 203 and motor cabinet 204, agitator tank 2 is located the right side below of preliminary treatment case 1, agitator tank 2 right side below is equipped with second discharge gate 201, install second stirring leaf 202 in agitator tank 2, and the pivot of second stirring leaf 202 runs through the rear wall of agitator tank 2 and the output shaft of second motor 203, second motor 203 passes through motor cabinet 204 fixed mounting at agitator tank 2 back, the rigidity of the second motor 203 of being convenient for.

As shown in fig. 4, 5 and 6, the paving and conveying structure 3 includes a side baffle 301, a baffle 302, a comb plate 303, a third motor 304, a first driving belt 305 and a first conveying roller 306, the paving and conveying structure 3 is located at the lower right of the stirring tank 2, two first conveying rollers 306 are provided, the first conveying rollers 306 are fixed on the ground through brackets 6, the third motor 304 is connected with the shaft core of the left first conveying roller 306 through the first driving belt 305, and is beneficial to driving the first conveying roller 306 to rotate through the third motor 304, the side baffle 301 is mounted at the front, rear and left ends of the paving and conveying structure 3 through the brackets 6, the baffle 302 and the comb plate 303 are mounted in the side baffle 301, the curing structure 4 includes a combining roller 401, a counter-pressing roller 402, a fourth motor 403, a roller base 404, a turning roller 405, a separating roller 406 and a scraping plate 407, the curing structure 4 is located at the right of the paving and conveying structure 3, the combination roller 401 is installed in the middle of the left side of the curing structure 4 through a roller shaft seat 404, the opposite pressing roller 402 is installed in the curing structure 4 through a roller shaft seat 404, multiple groups of opposite pressing rollers 402 are arranged, the distance between the upper roller and the lower roller, which are closer to the right side of the opposite pressing roller 402, is smaller, so that the slurry can be squeezed and dewatered sufficiently, and the curing process is completed, multiple turning rollers 405 are arranged, the turning rollers 405 are respectively installed in the curing structure 4, on the left side and the right side of the top and below, the roller shaft cores of the combination roller 401 and the lower opposite pressing roller 402 penetrate through the roller shaft seat 404 and are connected with an output shaft of a fourth motor 403, the upper side and the lower side of the right side of the curing structure 4 are respectively provided with a separation roller 406, a scraper plate 407 is installed below the lower side separation roller 406, the conveying structure 5 comprises a fifth motor 501, a second transmission belt 502 and a second transmission roller 503, the conveying structure 5 is located on the right side of the curing structure 4, and a second transmission roller 503 is installed in the conveying structure 5, the shaft core of the second transmission roller 503 at the front end is connected with the output shaft of the fifth motor 501 through a second transmission belt 502, a bracket 6 is arranged below the transmission structure 5, and the conveying structure 5 inclines towards the upper rear part, so that the solidified mud block is conveniently conveyed, the first conveying cloth belt 7 sequentially passes through the first conveying rolling shaft 306, the combination roller 401, the counter pressing roller 402, the inner steering roller 405, the lower separation roller 406 and the lower steering roller 405 and then returns to the first conveying rolling shaft 306 to form a closed ring, so that the first conveying cloth belt 7 is favorable for driving the mud to move in the solidifying structure, the second conveying cloth belt 8 sequentially passes through the combination roller 401, the counter pressing roller 402, the inner steering roller 405, the upper separation roller 406 and the top steering roller 405 and then returns to the combination roller 401 to form a closed ring, so that the second conveying cloth belt 8 is favorable for wrapping the mud in the first conveying cloth belt 7, and the dewatering and solidifying processes are conveniently carried out.

The working principle is as follows: when the sludge conveying device with the solidification function is used, firstly, slurry with a large water content is input into the pretreatment tank 1 from the feed pipe 101 through the external pump body, then the pump body is closed, then the electromagnetic valve 106 on the draft tube 108 is started to add a flocculating agent into the pretreatment tank 1, then the first motor 107 in the protective shell 102 drives the first stirring blade 109 to rotate, so that the slurry and the flocculating agent are fully mixed and reacted, then the first motor 107 is closed and stands for a period of time, at the moment, water is arranged on the upper layer of the slurry, the water is discharged through the electromagnetic valve 106 on the water outlet pipe 104, then the electromagnetic valve 106 on the first discharge port 105 is opened to input the slurry into the stirring tank 2, the second stirring 202 in the stirring tank 2 is driven by the second motor 203 to rotate, larger sludge blocks in the sludge are crushed, the subsequent extrusion and solidification processes are prevented from being blocked, and then the slurry enters the first conveying belt 7 in the paving and conveying structure 3 through the second discharge port 201, the first conveying belt 7 moves rightwards under the driving of the cooperation of the third motor 304, the first conveying belt 305 and the third motor 306, the baffle plates 302 and the comb plates 303 on the side baffle plates 301 pave slurry on the first conveying belt 7 to prevent the slurry from being accumulated together, then the first conveying belt 7 and the second conveying belt 8 are attached to each other at the position of the combination roller 401 and wrap the slurry, the whole of the first conveying belt 7 and the second conveying belt 8 is extruded by the compression roller 402 to extrude water in the slurry, a plurality of groups of compression rollers 402 are arranged, the compression roller 405 is arranged between the compression rollers 402 of each group to integrally turn the first conveying belt 7 and the second conveying belt 8, the gap between the compression rollers 402 which are more rightward is smaller, so that the slurry is more fully extruded, the combination roller 401 and the compression roller 402 below are driven to rotate by the roller shaft seats 404 arranged on the roller shaft seats 404, the whole of the first conveying belt 7 and the second conveying belt 8 is separated at the separating roller 406, a scraping plate 407 is installed below the separating roller 406 below the separating roller, mud blocks on the first conveying belt 7 are scraped, the mud blocks fall into the conveying structure 5, the second conveying roller 503 in the conveying structure 5 is driven by the fifth motor 501 to rotate, the mud blocks are conveyed backwards, the whole conveying structure 5 inclines towards the upper rear part, and therefore the mud block loading and conveying are facilitated.

The terms "central," "longitudinal," "lateral," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientation or positional relationship indicated in the drawings for ease of description, but are not intended to indicate or imply that the device or element so referred to must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the scope of the invention.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.

Claims (9)

1. Sludge conveying device with solidification function, including pretreatment tank (1), agitator tank (2), the conveying structure (3) of laying flat, solidification structure (4), conveying structure (5), first conveying strap (7) and second conveying strap (8), its characterized in that:

the pretreatment tank (1), the pretreatment tank (1) comprises a feeding pipe (101), a protective shell (102), a flocculating agent tank (103), a water outlet pipe (104), a first discharge hole (105), an electromagnetic valve (106), a first motor (107), a flow guide pipe (108) and a first stirring blade (109), the feeding pipe (101) penetrates through the left side of the top of the pretreatment tank (1), the protective shell (102) is installed in the middle of the top of the pretreatment tank (1), the flocculating agent tank (103) is installed on the right side of the top of the pretreatment tank (1), the flocculating agent tank (103) is connected with the pretreatment tank (1) through the flow guide pipe (108), the water outlet pipe (104) is installed on the left side of the pretreatment tank (1), and the first discharge hole (105) is formed in the bottom of the pretreatment tank (1);

the stirring box (2) comprises a second discharge port (201), a second stirring blade (202), a second motor (203) and a motor base (204), the stirring box (2) is located at the lower right side of the pretreatment box (1), the second discharge port (201) is arranged below the right side of the stirring box (2), the second stirring blade (202) is installed in the stirring box (2), and a rotating shaft of the second stirring blade (202) penetrates through the rear wall of the stirring box (2) and is connected with an output shaft of the second motor (203);

the paving and conveying structure (3) comprises side baffles (301), baffles (302), comb plates (303), a third motor (304), a first transmission belt (305) and first transmission rollers (306), the paving and conveying structure (3) is located at the lower right side of the stirring box (2), the number of the first transmission rollers (306) is two, the first transmission rollers (306) are fixed on the ground through supports (6), the side baffles (301) are installed at the front and back and the left end of the paving and conveying structure (3) through the supports (6), and the baffles (302) and the comb plates (303) are installed in the side baffles (301);

the curing structure (4) comprises a combining roller (401), a counter-pressing roller (402), a fourth motor (403), a roller shaft seat (404), a turning roller (405), a separating roller (406) and a scraping plate (407), the curing structure (4) is positioned on the right side of the paving and conveying structure (3), the combining roller (401) is installed in the middle of the left side of the curing structure (4) through the roller shaft seat (404), the counter-pressing roller (402) is installed inside the curing structure (4) through the roller shaft seat (404), the turning rollers (405) are multiple, the turning rollers (405) are respectively installed inside the curing structure (4), on the left side and the right side of the top and below the top, roller shaft cores of the combining roller (401) and the lower counter-pressing roller (402) penetrate through the roller shaft seat (404) and are connected with an output shaft of the fourth motor (403), the separating roller (406) is respectively installed on the upper side and the lower side of the curing structure (4), a scraping plate (407) is arranged below the separating roller (406) at the lower side.

2. The sludge transporting apparatus with a solidifying function according to claim 1, wherein: install first motor (107) in protective housing (102), and the output shaft of first motor (107) runs through the top of preliminary treatment case (1) and is connected with first stirring leaf (109).

3. The sludge transporting apparatus with a solidifying function according to claim 1, wherein: and the water outlet pipe (104), the first discharge hole (105) and the guide pipe (108) are all provided with electromagnetic valves (106).

4. The sludge transporting apparatus with a solidifying function according to claim 1, wherein: the second motor (203) is fixedly arranged on the back of the stirring box (2) through a motor base (204).

5. The sludge transporting apparatus with a solidifying function according to claim 1, wherein: the third motor (304) is connected with the shaft core of the first transmission roller (306) on the left side through a first transmission belt (305).

6. The sludge transporting apparatus with a solidifying function according to claim 1, wherein: the pair of compression rollers (402) are provided with a plurality of groups, and the distance between the upper roller and the lower roller, which is closer to the right side of the pair of compression rollers (402), is smaller.

7. The sludge transporting apparatus with a solidifying function according to claim 1, wherein: transport structure (5) include fifth motor (501), second drive belt (502) and second conveying roller (503), transport structure (5) are located the right side of solidification structure (4), install second conveying roller (503) in transport structure (5), the front end the axle core of second conveying roller (503) passes through the output shaft of second drive belt (502) with fifth motor (501), support (6) are installed to transport structure (5) below, and transport structure (5) are towards the upper back slope.

8. The sludge transporting apparatus with a solidifying function according to claim 1, wherein: the first conveying cloth belt (7) sequentially passes through the first conveying roller (306), the combining roller (401), the counter pressing roller (402), the turning roller (405) on the inner side, the separating roller (406) below and the turning roller (405) below and then returns to the first conveying roller (306) to form a closed loop.

9. The sludge transporting apparatus with a solidifying function according to claim 1, wherein: the second conveying cloth belt (8) sequentially passes through the combination roller (401), the counter-pressing roller (402), the inner side steering roller (405), the upper separation roller (406) and the top steering roller (405) and then returns to the combination roller (401) to form a closed loop.

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