CN214141026U

CN214141026U - Automatic line cake aligning equipment

Info

Publication number: CN214141026U
Application number: CN202022565588.9U
Authority: CN
Inventors: 叶霖
Original assignee: Qingdao Ingenious United Smart Manufacturing Equipment Co ltd
Current assignee: Qingdao Ingenious United Smart Manufacturing Equipment Co ltd
Priority date: 2020-11-09
Filing date: 2020-11-09
Publication date: 2021-09-07
Anticipated expiration: 2030-11-09

Abstract

The utility model discloses an automatic neat equipment of beating of line cake relates to line cake winding technical field, including mounting panel and a line cake section of thick bamboo, a line cake section of thick bamboo is in the bottom department of mounting panel, and the mounting groove has been seted up at the outer wall top of mounting panel, and the outer wall top of mounting panel is provided with four-axis manipulator through mounting groove and bolt installation. This automatic neat equipment of beating of line cake, through the four-axis manipulator, moving motor, the drive belt, the lift cylinder, bearing compression roller and fixed plate, can realize carrying out the suitable strike that lasts to the line cake, avoid the line cake to take place the inflation, in leading to subsequent production process, the actual size and the winding standard of line cake are not up to standard, the neat efficiency of beating has been improved, this automatic neat equipment of beating of line cake, through diameter measurement device, inside and outside radial measurement sensor, lift cylinder and moving motor, can realize the real-time measurement to the line cake, along with the progress of production, carry out the position to beating of line cake and carry out real-time adjustment, improve the automatic work precision of beating neat equipment of this line cake.

Description

Automatic line cake aligning equipment

Technical Field

The utility model relates to a line cake winding technical field specifically is automatic neat equipment of beating of line cake.

Background

In the present cake production process, the winding that needs carry out the cable to the cake section of thick bamboo through spooling equipment is accomodate, conveniently in subsequent use and transportation, carries out stable protection to the circuit, avoids taking place the scraping to the cable.

But at actual wire winding in-process, often can be because spooling equipment's removal precision is limited, the elasticity degree that has the cable is inconsistent inevitable, subsequent circuit has been caused and has taken place to swell, can cause wire-wound pleasing to the eye degree not good on the one hand, in addition on the one hand can lead to wire cake wire-wound length inconsistent, in actual production process, often adopt the artifical mode of beating to rectify, this type of correction mode efficiency is lower, and the effect of rectifying is also not good, secondly at actual correction in-process, often rely on workman's inspection, can't accomplish standardized production, the size of having made the wire cake can't accomplish standardized production, and then influence actual production quality.

SUMMERY OF THE UTILITY MODEL

The utility model provides an automatic neat equipment of beating of line cake, through the four-axis manipulator, the moving motor, the drive belt, the lift cylinder, bearing compression roller and fixed plate, can realize carrying out the suitable strike that lasts to the line cake, avoid the line cake to take place the inflation, lead to in the subsequent production process, the actual size and the winding standard of line cake are not up to standard, the efficiency of beating neat is improved, through diameter measurement device, inside and outside radial measuring transducer, lift cylinder and moving motor, can realize the real-time measurement to the line cake, along with the progress of production, to beating of line cake neat carry out the position and carry out real-time adjustment, improve the automatic work precision of beating neat equipment of this line cake.

In order to achieve the above purpose, the utility model discloses a following technical scheme realizes: the automatic line cake aligning device comprises a mounting plate and a line cake barrel, wherein the line cake barrel is arranged at the bottom of the mounting plate, a mounting groove is formed in the top of the outer wall of the mounting plate, a four-shaft mechanical arm is arranged at the top of the outer wall of the mounting plate through the mounting groove and a bolt, a lifting cylinder is arranged at the outer wall of the mounting plate through the bolt, a moving plate is fixedly arranged at the bottom of the outer wall of the lifting cylinder through a connecting rod, a horizontal plate is fixedly arranged on the outer wall of the moving plate through the bolt, bearing compression rollers are slidably embedded in two sides of the outer wall of the mounting plate through sliding grooves, a moving motor is arranged on one side of the outer wall of the horizontal plate through the bolt, a driving wheel is rotatably arranged on one side of the top of the outer wall of the horizontal plate through the connecting rod, a driving belt is arranged at the output end of the moving motor through a driving concave wheel and a winding belt, and one end of the driving belt is wound on the inner side of the driving wheel, and a fixed plate is fixedly arranged on one side of the outer wall of the driving belt, a moving block is arranged on one side of the outer wall of the fixed plate through a bolt, an aligning cylinder is arranged at the bottom of the outer wall of the moving block through a bolt, a moving slide rail is arranged on one side of the outer wall of the horizontal plate through a bolt, and the outer wall of the moving slide rail is slidably sleeved on the inner wall of the moving block.

Furthermore, the outer wall of the horizontal plate is provided with a wrapping plate through a bolt, and the inner wall of the wrapping plate is provided with an anti-collision spring piece configured with a compression switch.

Further, diameter measurement device includes mounting bracket and inside and outside radial measurement sensor, the outer wall top department of the outer wall top that sets up in inside and outside radial measurement sensor is fixed to outer wall one side of mounting bracket, the one end of mounting bracket is passed through the connecting rod and is fixed to be set up in the outer wall one side department of mounting panel.

Further, the line cake cylinder is arranged right below the aligning cylinder.

Furthermore, a power control cabinet configuration industrial personal computer is arranged on one side of the outer wall of the four-axis manipulator through a bottom plate and bolts.

Furthermore, the outer wall of the mounting plate is fixedly provided with a laser safety grating through a connecting rod.

The utility model provides an automatic neat equipment of beating of line cake. The method has the following beneficial effects:

(1) this line cake is automatic beats neat equipment, through four-axis manipulator, moving motor, drive belt, lift cylinder, bearing compression roller and fixed plate, can realize carrying out suitable strike that lasts to the line cake, avoid the line cake to take place the inflation, lead to in the subsequent production process, the actual size and the winding standard of line cake are not up to standard, have improved and have beaten neat efficiency.

(2) This line cake is automatic beats neat equipment, through diameter measuring device, inside and outside radial measuring transducer, lift cylinder and moving motor, can realize the real-time measurement to the line cake, along with the progress of production, beat neat to the line cake and carry out the position and carry out real-time adjustment, improve this line cake and beat neat equipment's work precision voluntarily.

Drawings

Fig. 1 is a perspective view of the present invention;

fig. 2 is a schematic perspective view of the lifting cylinder of the present invention;

fig. 3 is a schematic perspective view of the moving motor of the present invention;

fig. 4 is a schematic perspective view of the diameter measuring device of the present invention;

fig. 5 is a schematic perspective view of the wrapping sheet of the present invention;

fig. 6 is a schematic perspective view of the wire cake drum of the present invention;

fig. 7 is a schematic perspective view of the bearing press roller of the present invention.

In the figure: 1. mounting a plate; 2. a diameter measuring device; 3. a wrapping sheet; 4. mounting grooves; 5. A lifting cylinder; 6. moving the plate; 7. a horizontal plate; 8. a bearing press roll; 9. a moving block; 10. A driving wheel; 11. a fixing plate; 12. a moving motor; 13. moving the slide rail; 14. a mounting frame; 15. an inner and outer radial measurement sensor; 16. the anti-collision spring part is provided with a compression switch; 17. a wire cake drum; 18. a laser safety grid; 19. a four-axis manipulator; 20. the power control cabinet is provided with an industrial personal computer; 101. a transmission belt; 102. and (5) aligning the cylinders.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.

Examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary and intended to be used for explaining the present invention, and should not be construed as limiting the present invention.

Referring to fig. 1-7, the present invention provides a technical solution: an automatic line cake aligning device comprises a mounting plate 1 and a line cake barrel 17, wherein the line cake barrel 17 is arranged at the bottom of the mounting plate 1, a mounting groove 4 is formed in the top of the outer wall of the mounting plate 1, a four-shaft mechanical arm 19 is arranged at the top of the outer wall of the mounting plate 1 through the mounting groove 4 and a bolt, a lifting cylinder 5 is arranged at the outer wall of the mounting plate 1 through the bolt, a moving plate 6 is fixedly arranged at the bottom of the outer wall of the lifting cylinder 5 through a connecting rod, a horizontal plate 7 is fixedly arranged on the outer wall of the moving plate 6 through the bolt, bearing press rollers 8 are slidably embedded in two sides of the outer wall of the mounting plate 1 through sliding grooves, a moving motor 12 is arranged on one side of the outer wall of the horizontal plate 7 through the bolt, a driving wheel 10 is rotatably arranged on one side of the top of the outer wall of the horizontal plate 7 through the connecting rod, a driving belt 101 is arranged at the output end of the moving motor 12 through a driving concave wheel and a winding wheel, and one end of the driving belt 101 is arranged at the inner side of the driving wheel 10, and a fixed plate 11 is fixedly arranged on one side of the outer wall of the transmission belt 101, a moving block 9 is arranged on one side of the outer wall of the fixed plate 11 through bolts, an aligning cylinder 102 is arranged at the bottom of the outer wall of the moving block 9 through bolts, a moving slide rail 13 is arranged on one side of the outer wall of the horizontal plate 7 through bolts, and the outer wall of the moving slide rail 13 is slidably sleeved on the inner wall of the moving block 9.

In this embodiment: through the mounting groove 4, the installation and disassembly of the mounting plate 1 and the four-axis manipulator 19 can be conveniently and stably carried out by a worker, the maintenance and disassembly efficiency is improved, the bearing compression roller 8 can be stably and continuously and properly extruded through the lifting cylinder 5, the expansion and stacking of cables caused by limited winding precision are avoided, the moving block 9 can be stably moved through the moving motor 12, the driving belt 101 and the fixing plate 11, the aligning cylinder 102 can be stably moved to a specified working position conveniently, the side surface of the cables can be knocked through the aligning cylinder 102, the phenomenon that the winding uniformity of the cables is not up to standard, the final winding uniformity is not up to standard due to the irregular winding of the cables is avoided, the movable knocking head can be moved to a knocking position along the radial direction according to detection data, the knocking force is transmitted to a cable cake through the floatable pressure plate, and the knocking frequency and the knocking force are adjustable and controllable, and specific data, a plurality of groups of data are set according to the process test result, and an operator can select the data according to different coil structure forms.

Specifically, the outer wall of the horizontal plate 7 is provided with a wrapping plate 3 through bolt installation, and the inner wall of the wrapping plate 3 is provided with an anti-collision spring piece configuration compression switch 16.

In this embodiment: the anti-collision spring piece is provided with the pressing switch 16, so that the equipment can collide with the line cake in the aligning process, and the operation safety is improved.

Specifically, diameter measuring device 2 includes mounting bracket 14 and inside and outside radial measurement sensor 15, and the outer wall one side of mounting bracket 14 is fixed to be set up in the outer wall top department of inside and outside radial measurement sensor 15, and the one end of mounting bracket 14 passes through the fixed outer wall one side department that sets up in mounting bracket 1 of connecting rod.

In this embodiment: through the inner and outer radial measuring sensors 15, nondestructive measurement such as laser is required for a measuring system, the selection of measuring points is reasonable, interference factors such as a supporting strip cushion block and the like are automatically identified and eliminated, the installation height of the measuring point of an inner diameter measuring instrument is higher than the height of a winding cake, the distance between the end face of the supporting strip is automatically identified and measured, at least two points are measured by an outer diameter measuring instrument, the sizes of the formed wire cakes at the winding part and the lower part can be simultaneously measured, three measured distance values and an automatically calculated wire cake width-direction value are displayed, and nondestructive detection is adopted for measuring the flatness of the wire cakes.

Specifically, the cake wire drum 17 is located right below the aligning cylinder 102.

In this embodiment: the working position of the line cake cylinder 102 can be conveniently and quickly adjusted by the line cake cylinder 17 which is positioned right below the line cake cylinder 102.

Specifically, a power control cabinet configuration industrial personal computer 20 is arranged on one side of the outer wall of the four-axis manipulator 19 through a bottom plate and bolts.

In this embodiment: the industrial personal computer 20 is configured through the power control cabinet, so that a user can operate the device quickly.

Specifically, the outer wall of the mounting plate 1 is fixedly provided with a laser safety grating 18 through a connecting rod.

In this embodiment: through the laser safety grid 18, the measuring frequency of the laser measuring instrument can be set, the alarm range can be set, and the over-tolerance alarm function is achieved.

When the device is used, the power control cabinet is provided with an industrial personal computer 20 starting device, the aligning cylinder 102 is ensured to be positioned right above the line cake barrel 17, then the winding device is used for winding a cable on the line cake barrel 17, the inner and outer radial measuring sensors 15 are used for measuring the outer diameter of a line in real time, then the position of the aligning cylinder 102 is adjusted through the movable motor 12, the transmission belt 101, the transmission wheel 10, the fixing plate 11, the movable slide rail 13 and the movable block 9, the aligning cylinder 102 is ensured to be positioned at a set working position, then the lifting cylinder 5 is started, so that the bearing press roller 8 always performs stable floating extrusion on the line cake, when the winding machine works, the inner and outer diameters are continuously measured, the working position of the aligning cylinder 102 is adjusted in real time according to the measuring result, and after the winding of the line cake is finished, the final measurement is performed through the inner and outer radial measuring sensors 15, information is transmitted, the industrial personal computer 20 is configured through the power control cabinet, the four-axis manipulator 19 is moved away, during operation, a person needs to be detected through the laser safety grating 18, the person is prevented from mistakenly entering a working area, and the line cake can be prevented from colliding with equipment by configuring the compression switch 16 through the anti-collision spring piece.

The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.

Claims

1. Automatic neat equipment of beating of line cake, including mounting panel (1) and line cake section of thick bamboo (17), line cake section of thick bamboo (17) are in the bottom department of mounting panel (1), its characterized in that: the mounting plate is characterized in that a mounting groove (4) is formed in the top of the outer wall of the mounting plate (1), a four-axis mechanical arm (19) is arranged on the top of the outer wall of the mounting plate (1) through the mounting groove (4) and a bolt, a lifting cylinder (5) is arranged on the outer wall of the mounting plate (1) through the bolt, a movable plate (6) is fixedly arranged at the bottom of the outer wall of the lifting cylinder (5) through a connecting rod, a horizontal plate (7) is fixedly arranged on the outer wall of the movable plate (6) through the bolt, bearing compression rollers (8) are slidably embedded in two sides of the outer wall of the mounting plate (1) through sliding grooves, a movable motor (12) is arranged on one side of the outer wall of the horizontal plate (7) through the bolt, a driving wheel (10) is rotatably arranged on one side of the top of the outer wall of the horizontal plate (7) through the connecting rod, and a driving belt (101) is arranged at the output end of the movable motor (12) through a driving concave wheel and a winding manner, one end of the driving belt (101) is wound on the inner side of the driving wheel (10), a fixing plate (11) is fixedly arranged on one side of the outer wall of the driving belt (101), a moving block (9) is arranged on one side of the outer wall of the fixing plate (11) through a bolt, an aligning cylinder (102) is arranged at the bottom of the outer wall of the moving block (9) through a bolt, a moving slide rail (13) is arranged on one side of the outer wall of the horizontal plate (7) through a bolt, and the outer wall of the moving slide rail (13) is sleeved on the inner wall of the moving block (9) in a sliding mode.

2. The apparatus for automatically aligning cake strings according to claim 1, wherein: the outer wall of the horizontal plate (7) is provided with a wrapping plate (3) through a bolt, and the inner wall of the wrapping plate (3) is provided with an anti-collision spring piece configuration compression switch (16).

3. The apparatus for automatically aligning cake strings according to claim 2, wherein: diameter measuring device (2) include mounting bracket (14) and inside and outside radial measurement sensor (15), the outer wall top department of setting in inside and outside radial measurement sensor (15) is fixed in outer wall one side of mounting bracket (14), the one end of mounting bracket (14) is passed through the connecting rod and is fixed to be set up in outer wall one side department of mounting panel (1).

4. The apparatus for automatically aligning cake strings according to claim 3, wherein: the line cake drum (17) is positioned right below the aligning cylinder (102).

5. The apparatus for automatically aligning cake strings according to claim 4, wherein: and a power control cabinet configuration industrial personal computer (20) is arranged on one side of the outer wall of the four-axis manipulator (19) through a bottom plate and bolts.

6. The apparatus for automatically aligning cake strings according to claim 5, wherein: the outer wall of the mounting plate (1) is fixedly provided with a laser safety grating (18) through a connecting rod.