SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a solar photovoltaic backplate membrane is with online adjustment rubber coating thickness laminating equipment to carry out the tectorial membrane to solar photovoltaic backplate membrane and handle.
In order to solve the technical problem, the utility model provides a solar photovoltaic backplate membrane is with online adjustment rubber coating thickness laminating equipment, it includes: the gluing device is used for gluing the surface of the solar photovoltaic back panel film; the drying assembly is positioned at the downstream of the gluing device; the protective film corona assembly is used for carrying out corona treatment on the surface of the protective film; the laminating co-extrusion assembly is used for laminating the gluing surface of the solar photovoltaic back panel film with the corona surface of the protective film; the online thickness measuring device is positioned at the downstream of the film-coated co-extrusion assembly; and the control module is electrically connected with the gluing device and the online thickness measuring device and is suitable for controlling the gluing thickness of the gluing device according to the thickness of the film obtained by the online thickness measuring device.
In this embodiment, the glue spreading device includes: a gluing component; the material conveying assembly is used for conveying glue to the gluing assembly; and the thickness adjusting assembly is provided with a scraper blade, and the scraper blade and the solar photovoltaic back panel film keep a certain distance so as to scrape off redundant glue after the solar photovoltaic back panel film is coated with glue.
In this embodiment, the glue application assembly includes: the conveying roller is used for conveying the solar photovoltaic back panel film; the surface of the gluing guide roller is used for receiving the glue conveyed by the material conveying assembly; the gluing guide rollers are arranged on one side of the conveying roller in parallel so as to paint glue on the surface of the gluing guide rollers on the surface of the solar photovoltaic back panel film on the conveying roller.
In this embodiment, the doctor blade is disposed along the width direction of the solar photovoltaic back sheet film; the thickness adjustment assembly further includes: the scraper blade lifting mechanism is arranged on the scraper blade and used for driving the scraper blade to lift so as to adjust the distance from the scraper blade to the surface of the solar photovoltaic back panel film.
In this embodiment, the doctor blade elevation mechanism includes: the two scraper blade telescopic shafts are respectively arranged at two ends of the scraper blade; the scraper blade telescopic shaft driver is electrically connected with the control module, arranged on the scraper blade telescopic shaft and used for driving the scraper blade telescopic shaft to stretch and retract so as to drive the scraper blade to lift; the control module is suitable for controlling the scraper blade telescopic shaft driver to drive the corresponding scraper blade telescopic shaft to lift according to the film thickness obtained by the online thickness measuring device so as to drive the scraper blade to lift, namely, the thickness of the glue layer is adjusted.
In this embodiment, the surface of rubber coating deflector roll evenly is provided with latticed recess.
In this embodiment, the defeated material subassembly includes: a glue bucket; and the glue outlet spray head assembly is connected with the glue barrel, is positioned above the gluing guide roller, is arranged along the length direction of the gluing guide roller, and is used for spraying glue on the gluing guide roller.
In this embodiment, the glue spreading assembly further includes: a mounting frame; the glue spreading guide roller and the glue outlet spray head assembly are connected with the mounting frame through a telescopic shaft; and the telescopic shaft is provided with a driver.
In this embodiment, defeated material subassembly still includes: the glue containing disc is positioned below the scraper blade and used for receiving the redundant glue at the gluing guide roller and the scraper blade; and the material return pipe is connected with the glue containing disc and the glue bucket and is suitable for returning the glue in the glue containing disc to the glue bucket.
The utility model has the advantages that the online coating thickness adjusting laminating equipment for the solar photovoltaic back panel film can obtain the thickness of the film measured by the online thickness measuring device in real time through the control module, and then control the coating thickness of the coating device according to the thickness value, thereby realizing the function of online coating thickness adjustment; the film coating of the solar photovoltaic back panel film is realized through the mutual matching of the drying assembly, the protective film corona assembly and the film coating co-extrusion assembly.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and drawings.
In order to make the aforementioned and other objects, features and advantages of the present invention comprehensible, preferred embodiments accompanied with figures are described in detail below.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the technical solutions in the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic structural diagram of the on-line glue thickness adjusting laminating equipment for the solar photovoltaic back panel film of the present invention;
fig. 2 is a schematic structural diagram of a gluing device of the on-line gluing thickness adjusting laminating equipment for the solar photovoltaic back panel film of the utility model;
fig. 3 is the utility model discloses a solar photovoltaic backplate membrane is with the structural sketch of the rubber coating deflector roll of online adjustment rubber coating thickness laminating equipment.
In the figure:
the gluing device 1, the gluing component 11, the conveying roller 111, the gluing guide roller 112, the latticed groove 1121, the material conveying component 12, the glue barrel 121, the glue outlet nozzle component 122, the glue containing disc 123, the material return pipe 124, the thickness adjusting component 13, the scraper 131, the scraper lifting mechanism 132, the scraper telescopic shaft 1321, the scraper telescopic shaft driver 1322, the mounting frame 133, the telescopic shaft 134, the driver 135, the drying component 2, the protective film corona component 3, the film laminating co-extrusion component 4 and the online thickness measuring device 5.
Detailed Description
To make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and obviously, the described embodiments are some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Examples
As shown in fig. 1, the embodiment provides an online glue thickness adjusting laminating device for a solar photovoltaic back panel film, which includes: the gluing device 1 is used for gluing the surface of the solar photovoltaic back panel film; the drying component 2 is positioned at the downstream of the gluing device 1; the protective film corona component 3 is used for carrying out corona treatment on the surface of the protective film; the laminating co-extrusion component 4 is used for laminating the gluing surface of the solar photovoltaic back panel film with the corona surface of the protective film; the online thickness measuring device 5 is positioned at the downstream of the film laminating co-extrusion component 4; and the control module is electrically connected with the gluing device 1 and the online thickness measuring device 5 and is suitable for controlling the gluing thickness of the gluing device 1 according to the thickness of the film obtained by the online thickness measuring device 5.
In the embodiment, the online coating thickness adjusting laminating equipment for the solar photovoltaic back panel film obtains the thickness of the film measured by the online thickness measuring device 5 in real time through the control module, and controls the coating thickness of the coating device 1 according to the thickness value, so that the function of online coating thickness adjusting is realized; the film coating of the solar photovoltaic back panel film is realized through the mutual matching of the drying component 2, the protective film corona component 3 and the film coating co-extrusion component 4.
As shown in fig. 2, in this embodiment, optionally, the glue spreading device 1 includes: a gluing component 11; the material conveying component 12 is used for conveying glue to the gluing component 11; and a thickness adjusting assembly 13 provided with a scraper blade 131, wherein the scraper blade 131 keeps a certain distance from the solar photovoltaic back panel film to scrape off the excessive glue of the solar photovoltaic back panel film after gluing.
In this embodiment, glue received from the material conveying assembly 12 is applied to the solar photovoltaic back panel film through the glue applying assembly 11, so that the automatic glue applying function is realized, the film coating treatment is facilitated, and the thickness of the glue layer on the solar photovoltaic back panel film can be adjusted through the thickness adjusting assembly 13.
In this embodiment, optionally, the glue applying assembly 11 includes: a conveying roller 111 for conveying the solar photovoltaic back panel film; and a gluing guide roller 112, the surface of which is used for receiving the glue conveyed by the material conveying component 12; the gluing guide rollers 112 are arranged on one side of the conveying roller 111 in parallel, so that the glue on the surface of the gluing guide rollers is smeared on the surface of the solar photovoltaic back panel film on the conveying roller 111.
In this embodiment, the conveying roller 111 drives the solar photovoltaic back panel film to convey stably, and the glue guide roller 112 rolls the glue received on the surface onto the solar photovoltaic back panel film uniformly, so that the function of automatic gluing is realized.
In this embodiment, optionally, the scraper blade 131 is arranged along the width direction of the solar photovoltaic back panel film; the thickness adjusting assembly 13 further includes: and a doctor blade lifting mechanism 132 disposed on the doctor blade 131, for driving the doctor blade 131 to lift and lower, so as to adjust the distance from the doctor blade 131 to the film surface of the solar photovoltaic back panel.
In this embodiment, the solar photovoltaic back panel film passes through from between scraper 131 and the conveying roller 111, and scraper 131 sets up along the length direction of conveying roller 111, adjusts the interval on scraper 131 to the solar photovoltaic back panel film surface through scraper elevating system 132, can control the thickness of solar photovoltaic back panel film rubberizing glue layer, has guaranteed the uniformity of glue layer thickness, makes the whole thickness behind the solar photovoltaic back panel film tectorial membrane keep unanimous.
In this embodiment, the doctor blade lifting mechanism 132 may optionally include: two doctor blade telescopic shafts 1321 provided at both ends of the doctor blade 131, respectively; the scraper blade telescopic shaft driver 1322 is electrically connected with the control module, is arranged on the scraper blade telescopic shaft 1321 and is used for driving the scraper blade telescopic shaft 1321 to stretch and retract so as to drive the scraper blade 131 to lift; the control module is adapted to control the scraper blade telescopic shaft driver 1322 to drive the corresponding scraper blade telescopic shaft 1321 to ascend and descend according to the film thickness obtained by the online thickness measuring device 5, so as to drive the scraper blade 131 to ascend and descend, i.e., to adjust the thickness of the glue layer.
In this embodiment, the scraper telescopic shaft driver 1322 can be a servo motor, and the scraper telescopic shaft 1321 corresponding to the two ends of the scraper 131 is driven to stretch by the scraper telescopic shaft driver 1322 so as to drive the scraper 131 to go up and down, thereby realizing the function of adjusting the distance between the scraper 131 and the surface of the solar photovoltaic back plate film, and being capable of accurately controlling the thickness of the glue layer on the solar photovoltaic back plate film.
In this embodiment, optionally, the surface of the gluing guide roller 112 is uniformly provided with grid-shaped grooves 1121.
In this embodiment, the material feeding assembly 12 feeds glue to the surface of the glue guide roller 112 on the side away from the feeding roller 111, and the grid-shaped grooves 1121 on the surface of the glue guide roller 112 are adapted to receive the glue and glue the solar photovoltaic back panel film on the feeding roller 111 by the rotation of the glue guide roller 112; the thickness of the glue layer can be roughly adjusted by matching the grid-shaped grooves 1121 with grooves of different depths, i.e., the more dense grid-shaped grooves 1121 with shallow grooves can make the thickness of the glue layer thinner, and the more sparse grid-shaped grooves 1121 with deep grooves can make the thickness of the glue layer thicker.
In this embodiment, optionally, the feeding assembly 12 includes: a glue barrel 121; and a glue outlet nozzle assembly 122 connected to the glue barrel 121, located above the glue spreading guide roller 112 and arranged along the length direction of the glue spreading guide roller 112, for spraying glue to the glue spreading guide roller 112.
In the present embodiment, the glue discharging nozzle assembly 122 is disposed above the glue spreading guide roller 112, and is located on a side of the glue spreading guide roller 112 away from the conveying roller 111, and applies glue to a surface of the glue spreading guide roller 112 away from the conveying roller 111; the rotation of the gluing guide roller 112 drives the glue to glue the surface of the solar photovoltaic back panel film.
In this embodiment, optionally, the glue spreading component 11 further includes: a mounting bracket 133; wherein the glue guide roller 112 and the glue nozzle assembly 122 are connected to the mounting frame 133 through a telescopic shaft 134; the telescopic shaft 134 is provided with a driver 135.
In the present embodiment, the driver 135 drives the telescopic shaft 134 to move up and down to adjust the distance between the conveying roller 111 and the gluing guide roller 112, i.e. to roughly adjust the thickness of the glue layer; the glue outlet nozzle assembly 122 moves along with the glue-applying guide roller 112, so that the position of glue spraying is ensured, and the sudden change of the glue amount received by the glue-applying guide roller 112 caused by the adjustment of the position of the glue-applying guide roller 112 is prevented.
In this embodiment, optionally, the feeding assembly 12 further includes: a glue tray 123 located below the scraper blade 131 for receiving the excess glue at the gluing guide roller 112 and the scraper blade 131; and a material return pipe 124, which is connected with the glue containing disc 123 and the glue barrel 121 and is suitable for returning the glue in the glue containing disc 123 to the glue barrel 121.
In the embodiment, the glue containing tray 123 is used for receiving the redundant glue and returns to the glue bucket 121 through the material return pipe 124 again, so that the glue is always in a flowing state, and the glue is prevented from being solidified, thereby influencing the control of the gluing thickness; because the distance between the scraper blade 131 and the solar photovoltaic back panel film is very small, when the scraper blade 131 touches the solidified glue, the glue around the scraper blade can be driven to fall off together, and the thickness is thinned.
In conclusion, the online coating thickness adjusting laminating equipment for the solar photovoltaic back panel film obtains the thickness of the film measured by the online thickness measuring device 5 in real time through the control module, and controls the coating thickness of the coating device 1 according to the thickness value, so that the function of online coating thickness adjusting is realized; the film coating of the solar photovoltaic back panel film is realized through the mutual matching of the drying component 2, the protective film corona component 3 and the film coating co-extrusion component 4; glue received from the material conveying assembly 12 is smeared on the solar photovoltaic back panel film through the gluing assembly 11, the automatic gluing function is realized, so that the film covering treatment is facilitated, and the thickness of the glue layer on the solar photovoltaic back panel film can be adjusted through the thickness adjusting assembly 13; the solar photovoltaic back panel film passes through between scraper 131 and the conveying roller 111, and scraper 131 sets up along the length direction of conveying roller 111, adjusts the interval of scraper 131 to solar photovoltaic back panel film surface through scraper elevating system 132, can control the thickness of solar photovoltaic back panel film rubberizing glue layer, has guaranteed the uniformity of glue layer thickness, makes the whole thickness behind the solar photovoltaic back panel film laminating keep unanimous.
The components selected for use in the present application (components not illustrated for specific structures) are all common standard components or components known to those skilled in the art, and the structure and principle thereof can be known to those skilled in the art through technical manuals or through routine experimentation.
In the description of the embodiments of the present invention, unless explicitly stated or limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In addition, functional units in the embodiments of the present invention may be integrated into one processing unit, or each unit may exist alone physically, or two or more units are integrated into one unit.
In light of the foregoing, it will be apparent to those skilled in the art from this disclosure that various changes and modifications can be made without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.