CN214132866U - Automatic sorting device for solar cell modules - Google Patents
Automatic sorting device for solar cell modules Download PDFInfo
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- CN214132866U CN214132866U CN202022704756.8U CN202022704756U CN214132866U CN 214132866 U CN214132866 U CN 214132866U CN 202022704756 U CN202022704756 U CN 202022704756U CN 214132866 U CN214132866 U CN 214132866U
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Abstract
The utility model discloses an automatic sorting device for solar cell modules, which comprises a travelling frame, wherein a feeding station, a testing station, a sorting station and a waste storage station are sequentially arranged below the travelling frame along the length direction of the travelling frame; an X-axis transmission module is arranged at the upper part of the travelling frame, and a Z-axis transmission module matched with the X-axis transmission module in a sliding way is arranged at the upper part of the X-axis transmission module; during the use, Z axle transmission module is under the drive of X axle transmission module, and along Z axle transmission module length direction at the rack top round trip movement, reciprocal in material loading station, test station, letter sorting station and waste material deposit the station, realize the automatic feeding, test and the letter sorting operation to the solar module that awaits measuring. The utility model has the advantages that: labour saving and time saving, work efficiency is high, and simple structure, compactness can effectively practice thrift the interior usage space of scene, and the convenience is reformed transform the upgrading to the structure in the later stage.
Description
Technical Field
The utility model relates to a photovoltaic module technical field, specific saying so relates to a solar module automatic sorting device.
Background
At present, for some small and medium-sized manufacturers of 'nonstandard solar cell modules', most of procedures can only be finished by manual operation because the produced solar modules are different in size and cannot adopt an automatic production mode; the performance test of the battery assembly is an important part in the production of the non-standard solar battery assembly, the general assembly test link needs three processes of feeding, testing and sorting, and if manual operation is adopted, the process is time-consuming and labor-consuming.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a solar module automatic sorting device small-size, labour saving and time saving and manufacturing cost are than low for solve the problem that exists among the background art.
In order to achieve the purpose, the utility model adopts the following technical scheme:
an automatic sorting device for solar cell modules comprises a travelling frame, wherein a feeding station, a testing station, a sorting station and a waste storage station are sequentially arranged below the travelling frame along the length direction of the travelling frame; an X-axis transmission module is arranged at the upper part of the travelling frame, and a Z-axis transmission module matched with the X-axis transmission module in a sliding way is arranged at the upper part of the X-axis transmission module; during the use, Z axle transmission module is under the drive of X axle transmission module, and along X axle transmission module length direction at the rack top round trip movement, reciprocates in material loading station, test station, letter sorting station and waste material and deposits the station, realizes the automatic feeding, test and the letter sorting operation to the solar module that awaits measuring.
According to the technical scheme, the feeding station is provided with a movable feeding vehicle used for placing the solar cell modules to be tested, the testing station is provided with a module tester used for testing the IV characteristics of the solar cell modules to be tested, the sorting station is provided with a movable sorting vehicle used for placing the solar cell modules qualified in the IV characteristic test, and the waste storage station is provided with an object carrying table used for placing the solar cell modules unqualified in the IV characteristic test.
In the technical scheme, a PLC controller is further arranged in front of the objective table and is respectively electrically connected with the component tester, the X-axis transmission module and the Z-axis transmission module.
In the technical scheme, the X-axis transmission module comprises an X-axis transmission beam, two X-axis linear sliding rails, an X-axis linear rack, an X-axis connecting block, an X-axis transmission motor and an X-axis transmission motor gear; the X-axis transmission cross beam is fixed on a cross beam of the traveling frame, the two X-axis linear sliding rails are arranged on the X-axis transmission cross beam in parallel, the X-axis linear rack is arranged between the two X-axis linear sliding rails, the X-axis connecting block stretches across the front of the two X-axis linear sliding rails and is connected with the two X-axis linear sliding rails in a sliding fit manner through the correspondence of the X-axis sliding block, the X-axis transmission motor is fixed on the X-axis connecting block and is electrically connected with the PLC, the X-axis transmission motor gear is fixed on a crankshaft of the X-axis transmission motor, and the crankshaft of the X-axis transmission motor penetrates through the X-axis connecting block to stretch between the two X-axis linear sliding rails and is connected with the X-axis linear rack in a meshed manner through the X-axis transmission motor gear.
In the technical scheme, a first photoelectric sensor and a second photoelectric sensor are further arranged on the lower portion of the X-axis transmission beam and above the feeding station; a third photoelectric sensor and a fourth photoelectric sensor are further arranged at the lower part of the X-axis transmission beam and above the testing station; a fifth photoelectric sensor and a sixth photoelectric sensor are further arranged at the lower part of the X-axis transmission beam and above the sorting station; a seventh photoelectric sensor and an eighth photoelectric sensor are further arranged at the lower part of the X-axis transmission beam and above the waste storage station; the first photoelectric sensor, the second photoelectric sensor, the third photoelectric sensor, the fourth photoelectric sensor, the fifth photoelectric sensor, the sixth photoelectric sensor, the seventh photoelectric sensor and the eighth photoelectric sensor are all electrically connected with the PLC.
In the above technical solution, the Z-axis transmission module includes a Z-axis connection block A, Z-axis linear slide rail, a Z-axis transmission motor, a belt transmission module, a Z-axis connection block B, Z-axis profile A, Z-axis profile B, a probe module and a suction cup module; the Z-axis linear slide rail is connected to an X-axis connecting block of the X-axis transmission module through a Z-axis connecting block A; the Z-axis transmission motor is arranged at the upper part of the belt transmission module and is electrically connected with the PLC; the belt transmission module is arranged on the Z-axis linear slide rail and is in transmission connection with the Z-axis connection block B, the Z-axis connection block B stretches across the Z-axis linear slide rail and is connected with the Z-axis linear slide rail in a sliding fit mode through the Z-axis slider, one end of the Z-axis section bar A is fixed to the Z-axis connection block B, the other end of the Z-axis section bar A is fixed to the Z-axis section bar B, the Z-axis section bar B is horizontally and transversely arranged below the Z-axis section bar A and located below an X-axis transmission cross beam of the X-axis transmission module, and the probe module and the sucker module are arranged at the bottom of the Z-axis section bar B and face towards the solar cell module to be detected.
In the technical scheme, a ninth photoelectric sensor and a tenth photoelectric sensor are sequentially arranged at one end of the Z-axis linear slide rail close to the Z-axis transmission motor, and an eleventh photoelectric sensor is arranged at one end of the Z-axis linear slide rail close to the Z-axis section bar B; the left side and the right side of the Z-axis section bar B are respectively provided with a twelfth photoelectric sensor and a first contact sensor; and the ninth photoelectric sensor, the tenth photoelectric sensor, the eleventh photoelectric sensor, the twelfth photoelectric sensor and the first contact sensor are electrically connected with the PLC.
In the technical scheme, the belt transmission module comprises a first synchronous belt, a first synchronous driving gear, a first synchronous belt driven gear, a second synchronous belt, a second synchronous driving gear, a second synchronous belt driven gear, a first gear seat and a second gear seat;
the first gear seat and the second gear seat are respectively fixed at the upper end and the lower end of the Z-axis linear slide rail, the second synchronous driving gear is arranged inside the first gear seat, the second synchronous belt driven gear is arranged inside the second gear seat, the second synchronous driving gear is in transmission connection with the second synchronous belt driven gear through a second synchronous belt, and the second synchronous belt is in locking connection with the Z-axis slide block;
the first synchronous driving gear is arranged on a crankshaft of the Z-axis transmission motor, a base of the Z-axis transmission motor is arranged on the first gear seat, and the first synchronous belt driven gear is arranged outside the first gear seat and is in transmission connection with the first synchronous driving gear through a first synchronous belt.
In the technical scheme, the probe module comprises a probe connecting seat and a plurality of test probes, one end of the probe connecting seat is fixed on the Z-axis section bar B, the other end of the probe connecting seat is connected with the plurality of test probes, and each test probe is electrically connected with the component tester.
Among the above-mentioned technical scheme, the sucking disc module contains a plurality of sucking disc connecting seat and a plurality of vacuum chuck, a plurality of sucking disc connecting seat be the interval and set firmly Z axle section bar B bottom, and every sucking disc connecting seat corresponds and links to each other with two vacuum chucks, every vacuum chuck all corresponds and links to each other with vacuum generator, vacuum generator with the PLC controller electricity is connected.
Compared with the prior art, the utility model has the advantages that: 1) the labor is saved, the workload which originally needs 3 operators to complete can be easily completed by only one operator; 2) the working efficiency is high, and can be improved by about 3 times compared with the traditional manual operation; 3) the structure is simple, the transportation can be disassembled, and the transportation cost and the later-stage modification and upgrading (such as increasing the grading quantity) cost can be effectively saved; 4) adopt portable skip design, the mobility is strong, can make main part equipment place at will, to the solar module manufacture factory that degree of automation is not high, both can play the effect that promotes transportation speed, can play the effect of practicing thrift usable space in the mill again.
Drawings
Fig. 1 is a schematic structural diagram of an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of the X-axis transmission module shown in FIG. 1;
FIG. 3 is a schematic view of the Z-axis transmission module of FIG. 1;
FIG. 4 is an enlarged view of node A of FIG. 3;
FIG. 5 is a schematic view of the Z-axis transmission module shown in FIG. 1 from another perspective;
FIG. 6 is an enlarged view of the node B of FIG. 5;
FIG. 7 is an enlarged view of node C of FIG. 5;
description of reference numerals: 1. a traveling frame; 2. moving the feeding vehicle; 3. a component tester; 4. moving a sorting vehicle; 5. an object stage; 6. an X-axis transmission module; 6.1, an X-axis transmission beam; 6.2, an X-axis linear slide rail; 6.3, an X-axis linear rack; 6.4, an X-axis connecting block; 6.5, an X-axis transmission motor; 6.6, an X-axis slide block; 6.7, a first photoelectric sensor; 6.8, a second photosensor; 6.9, a third photosensor; 6.10, a fourth photosensor; 6.11, a fifth photosensor; 6.12, a sixth photosensor; 6.13, a seventh photosensor; 6.14, eighth photosensor; 7. a Z-axis transmission module; 7.1, connecting a Z shaft with a block A; 7.2, a Z-axis linear slide rail; 7.3, a Z-axis transmission motor; 7.4, a belt transmission module; 7.4a, a first synchronous belt; 7.4b, a first synchronous driving gear; 7.4c, a first synchronous belt driven gear; 7.4d, a first gear seat; 7.4e, a second gear seat; 7.5, Z-axis slide block; 7.6, connecting the Z shaft with a block B; 7.7, Z-axis section bar A; 7.8, Z-axis section bar B; 7.9, a probe module; 7.9a, a probe connecting seat; 7.9b, test probes; 7.10a, a sucker connecting seat; 7.10b, vacuum chuck; 7.10, a sucker module; 7.11, a ninth photosensor; 7.12, a tenth photosensor; 7.13, an eleventh photosensor; 7.14, a twelfth photosensor; 7.15, a first contact sensor; 8. a PLC controller.
Detailed Description
In order to make the technical means, the creation features, the achievement purposes and the functions of the present invention easy to understand and understand, how to implement the present invention is further explained below with reference to the accompanying drawings and the detailed description.
Referring to fig. 1, the automatic sorting device for solar cell modules provided by the utility model comprises a row frame 1, wherein a feeding station, a testing station, a sorting station and a waste storage station are sequentially arranged below the row frame 1 along the length direction of the row frame 1; an X-axis transmission module 6 is arranged at the upper part of the travelling frame 1, and a Z-axis transmission module 7 matched with the X-axis transmission module 6 in a sliding way is arranged at the upper part of the X-axis transmission module 6; during the use, Z axle transmission module 7 is under the drive of X axle transmission module 6, and along 6 length direction of X axle transmission module at the side of the crane 1 top round trip movement, reciprocates in material loading station, test station, letter sorting station and waste material and deposits the station, realizes automatic feeding, test and the letter sorting operation to the solar module that awaits measuring.
As a specific embodiment of the present invention: referring to fig. 1, a movable feeding vehicle 2 for placing solar cell modules to be tested is arranged at a feeding station below a travelling frame 1, a module tester 3 for testing the IV characteristics of the solar cell modules to be tested is arranged at a testing station, a movable sorting vehicle 4 for placing solar cell modules qualified in the IV characteristic test is arranged at a sorting station, and an objective table 5 for placing solar cell modules unqualified in the IV characteristic test is arranged at a waste storage station; a PLC controller 8 is provided in front of the stage 5, and the PLC controller 8 is electrically connected to the component tester 3, the X-axis transmission module 6, and the Z-axis transmission module 7, respectively.
Specifically, in this embodiment, referring to fig. 2, the X-axis transmission module 6 includes an X-axis transmission beam 6.1, two X-axis linear sliding rails 6.2, an X-axis linear rack 6.3, an X-axis connection block 6.4, an X-axis transmission motor 6.5, and an X-axis transmission motor gear; the X-axis transmission cross beam 6.1 is fixed on a cross beam of the traveling frame 1, the two X-axis linear sliding rails 6.2 are arranged on the front side of the X-axis transmission cross beam 6.1 in parallel, the X-axis linear rack 6.3 is arranged between the two X-axis linear sliding rails 6.2, the X-axis connecting block 6.4 stretches across the front of the two X-axis linear sliding rails 6.2 and is connected with the two X-axis linear sliding rails 6.2 in a sliding fit mode through the X-axis sliding blocks 6.6, the X-axis transmission motor 6.5 is fixed on the X-axis connecting block 6.4 and is electrically connected with the PLC 8, the X-axis transmission motor gear is fixed on a machine shaft of the X-axis transmission motor 6.5, and a machine shaft of the X-axis transmission motor 6.5 penetrates through the X-axis connecting block 6.4 to stretch between the two X-axis linear sliding rails 6.2 and is meshed with the X-axis linear rack 6.3 through the X-axis transmission motor gear.
Specifically, in this embodiment, referring to fig. 2, a first photoelectric sensor 6.7 and a second photoelectric sensor 6.8 are further disposed below the X-axis transmission beam 6.1 and above the loading station; a third photoelectric sensor 6.9 and a fourth photoelectric sensor 6.10 are also arranged at the lower part of the X-axis transmission beam 6.1 and above the test station; a fifth photoelectric sensor 6.11 and a sixth photoelectric sensor 6.12 are also arranged at the lower part of the X-axis transmission beam 6.1 and above the sorting station; a seventh photoelectric sensor 6.13 and an eighth photoelectric sensor 6.14 are also arranged at the lower part of the X-axis transmission beam 6.1 and above the waste storage station; the first photoelectric sensor 6.7, the second photoelectric sensor 6.8, the third photoelectric sensor 6.9, the fourth photoelectric sensor 6.10, the fifth photoelectric sensor 6.11, the sixth photoelectric sensor 6.12, the seventh photoelectric sensor 6.13 and the eighth photoelectric sensor 6.14 are all electrically connected with the PLC controller 8.
Specifically, in this embodiment, referring to fig. 3 and 5, the Z-axis transmission module 7 includes a Z-axis connection block a7.1, a Z-axis linear slide rail 7.2, a Z-axis transmission motor 7.3, a belt transmission module 7.4, a Z-axis connection block B7.6, a Z-axis profile a7.7, a Z-axis profile B7.8, a probe module 7.9, and a suction cup module 7.10; the Z-axis linear slide rail 7.2 is connected to an X-axis connecting block 6.4 of the X-axis transmission module 6 through a Z-axis connecting block A7.1; the Z-axis transmission motor 7.3 is arranged at the upper part of the belt transmission module 7.4 and is electrically connected with the PLC 8; the belt transmission module 7.4 is arranged on the Z-axis linear slide rail 7.2 and is in transmission connection with the Z-axis connection block B7.6, the Z-axis connection block B7.6 stretches across the Z-axis linear slide rail 7.2 and is in sliding fit connection with the Z-axis linear slide rail 7.2 through the Z-axis slider 7.5, one end of the Z-axis section bar A7.7 is fixed on the Z-axis connection block B7.6, the other end of the Z-axis section bar B7.8 is fixed on the Z-axis section bar B7.8, the Z-axis section bar B7.8 is horizontally arranged below the Z-axis section bar A7.7 and is located below an X-axis transmission cross beam 6.1 of the X-axis transmission module 6, and the probe module 7.9 and the sucker module 7.10 are both arranged at the bottom of the Z-axis section bar B7.8 and face towards the solar cell module to be detected.
Specifically, in the present embodiment, as shown in fig. 4 and 6, a ninth photosensor 7.11, a tenth photosensor 7.12 and an eleventh photosensor 7.13 are further disposed on the Z-axis linear slide rail 7.2; a ninth photoelectric sensor 7.11 and a tenth photoelectric sensor 7.12 are sequentially arranged at one end of the Z-axis linear slide rail 7.2 close to the Z-axis transmission motor 7.3, and an eleventh photoelectric sensor 7.13 is arranged at one end of the Z-axis linear slide rail 7.2 close to the Z-axis section bar B7.8; the ninth photosensor 7.11, the tenth photosensor 7.12 and the eleventh photosensor 7.13 are all electrically connected to the PLC controller 8.
Specifically, in the present embodiment, as shown in fig. 7, a twelfth photosensor 7.14 and a first contact sensor 7.15 are further provided on the Z-axis profile B7.8; the twelfth photoelectric sensor 7.1 and the first contact sensor 7.15 are respectively arranged on the left side and the right side of the Z-axis section bar B7.8 and are electrically connected with the PLC 8.
Specifically, in the present embodiment, referring to fig. 5, the belt transmission module 7.4 includes a first synchronous belt 7.4a, a first synchronous driving gear 7.4b, a first synchronous belt driven gear 7.4c, a second synchronous belt (not output in the figure), a second synchronous driving gear (not output in the figure), a second synchronous belt driven gear (not output in the figure), a first gear seat 7.4d and a second gear seat 7.4 e; the first gear seat 7.4d and the second gear seat 7.4e are respectively fixed at the upper end and the lower end of the Z-axis linear slide rail 7.2, the second synchronous driving gear is arranged inside the first gear seat 7.4d, the second synchronous belt driven gear is arranged inside the second gear seat 7.4e, the second synchronous driving gear is in transmission connection with the second synchronous belt driven gear through a second synchronous belt, and the second synchronous belt is in locking connection with the Z-axis slide block 7.5; the first synchronous driving gear 7.4b is arranged on a crankshaft of the Z-axis transmission motor 7.3, a base of the Z-axis transmission motor 7.3 is arranged on a first gear seat 7.4d, and the first synchronous belt driven gear 7.4c is arranged outside the first gear seat 7.4d and is in transmission connection with the first synchronous driving gear 7.4b through a first synchronous belt 7.4 a.
Specifically, in this embodiment, referring to fig. 5, the probe module 7.9 includes a probe connection seat 7.9a and a plurality of test probes 7.9B, one end of the probe connection seat 7.9a is fixed on the Z-axis section bar B7.8, the other end is connected to the plurality of test probes 7.9B, and each test probe 7.9B is electrically connected to the device tester 3.
Specifically, in this embodiment, referring to fig. 5 and 7, the suction cup module 7.10 includes a plurality of suction cup connection seats 7.10a and a plurality of vacuum suction cups 7.10B, the plurality of suction cup connection seats 7.10a are fixed at the bottom of the Z-axis profile B7.8 at intervals, each suction cup connection seat 7.10a is correspondingly connected with two vacuum suction cups 7.10B, each vacuum suction cup 7.10B is correspondingly connected with a vacuum generator, and the vacuum generator is electrically connected with the PLC controller 8.
The following takes the above-mentioned embodiment as an example, specifically explains the utility model provides a solar module automatic sorting device how to realize the automatic feeding, test and the letter sorting operation to the solar module that awaits measuring, its operation process specifically as follows:
step one, feeding: stacking solar cell modules to be tested on a movable feeding vehicle 2 in an aligned mode, and then pushing the solar cell modules to a feeding station positioned below a traveling frame 1; then, the PLC 8 controls an X-axis transmission motor 6.5 of the X-axis transmission module 6 to work, the X-axis transmission motor 6.5 drives an X-axis transmission motor gear to move leftwards along an X-axis linear rack 6.3, and when the second photoelectric sensor 6.8 is triggered, the X-axis transmission motor 6.5 stops working, and at the moment, the X-axis transmission module 6 just moves to a feeding station and is positioned right above the moving feeding vehicle 2; then, a Z-axis transmission motor 7.3 of the Z-axis transmission module 7 is controlled to work through a PLC 8, a belt transmission module 7.4 is driven to work through the Z-axis transmission motor 7.3, a Z-axis sliding block 7.5 is driven by the belt transmission module 7.4 to drive a Z-axis connecting block B7.6 and a Z-axis section bar B7.8 to move downwards along a Z-axis linear sliding rail 7.2, when the Z-axis connecting block B7.6 moves downwards and triggers a twelfth photoelectric sensor 7.14, the Z-axis connecting block B7.6 starts to move downwards in a speed reducing mode, when a first contact sensor 7.15 is triggered, the Z-axis connecting block B7.6 stops moving downwards, then a vacuum sucker 7.10B of a sucker module 7.10 is controlled by the PLC 8 to start vacuum adsorption work, and meanwhile, a test probe 7.9B of the probe module 7.9 is also just pressed down to a positive electrode and a negative electrode of a solar cell module to be tested; in the process of starting vacuum adsorption by the vacuum chuck 7.10B, real-time negative pressure detection is carried out by the PLC 8, when a reasonable negative pressure value is reached, a Z-axis transmission motor 7.3 of the Z-axis transmission module is started again to work, a Z-axis sliding block 7.5 drives a Z-axis connecting block B7.6 and a Z-axis section bar B7.8 to move upwards along a Z-axis linear sliding rail 7.2, the solar cell component to be detected adsorbed by the vacuum chuck 7.10B moves upwards to a tenth photoelectric sensor 7.12 to trigger and then stops operating, and at the moment, the feeding operation of the solar cell component to be detected is completed;
step two, testing: starting an X-axis transmission module 6 to work, driving a Z-axis transmission module 7 which adsorbs a solar cell module to be detected in the first step to move rightwards through the X-axis transmission module 6, operating at a reduced speed after triggering a second photoelectric sensor 6.8, and stopping operation after triggering a third photoelectric sensor 6.9; when the PLC controller 8 detects a trigger signal of the third photoelectric sensor 6.9, the control component tester 3 starts testing, analyzes the performance of the solar cell component to be tested, classifies the solar cell component to be tested into qualified and unqualified according to the performance value preset by the system, and transmits a signal to the PLC controller 8;
step three, sorting: when the component tester 3 judges that the solar cell component to be tested is qualified, the X-axis transmission module 6 is started to work, the Z-axis transmission module 7 is driven by the X-axis transmission module 6 to drive the solar cell component qualified for testing to move rightwards, the speed is reduced after the fifth photoelectric sensor 6.11 is triggered, and the operation is stopped after the sixth photoelectric sensor 6.12 is triggered; then starting a Z-axis transmission module 7 to work, driving a Z-axis connecting block B7.6, a Z-axis section material B7.8 and a solar cell module which is adsorbed by a vacuum chuck 7.10B and qualified in test to run downwards along a Z-axis linear slide rail 7.2 through a Z-axis sliding block 7.5 until a first contact sensor 7.15 is triggered, then closing the vacuum chuck 7.10B, and placing the solar cell module qualified in test on a mobile sorting vehicle 4;
when the component tester 3 judges that the solar cell component to be tested is unqualified, the X-axis transmission module 6 is started to work, the Z-axis transmission module 7 is driven by the X-axis transmission module 6 to drive the solar cell component which is unqualified to move rightwards, the speed is reduced after the seventh photoelectric sensor 6.13 is triggered, and the operation is stopped after the eighth photoelectric sensor 6.14 is triggered; then starting a Z-axis transmission module 7 to work, driving a Z-axis connecting block B7.6, a Z-axis section material B7.8 and a solar cell module which is adsorbed by a vacuum chuck 7.10B and passes the test to run downwards along a Z-axis linear slide rail 7.2 through a Z-axis sliding block 7.5 until a first contact sensor 7.15 is triggered, then closing the vacuum chuck 7.10B, and placing the solar cell module which passes the test on an objective table 5;
fourthly, returning: after the letter sorting is accomplished, start Z axle transmission module 7 work again, through driving Z axle connecting block B7.6 and Z axle section bar B7.8 through Z axle slider 7.5 and upwards move along Z axle linear slide rail 7.2, stop until triggering ten photoelectric sensor 7.12 after, start X axle transmission module 6 work after that, drive Z axle transmission module 7 and move left along X axle linear slide rail 6.2, and the deceleration operation after triggering second photoelectric sensor 6.8, stop after triggering first photoelectric sensor 6.7, X axle transmission module 6 drives Z axle transmission module 7 and has moved the material loading station this moment promptly.
And fifthly, repeating the first step to the fourth step until the solar cell module to be detected on the movable feeding vehicle 2 is detected completely, or the number of the qualified modules on the movable sorting vehicle 4 and the unqualified modules on the objective table 5 reaches the upper limit, and stopping detection.
Finally, the above description is only the embodiments of the present invention, not limiting the scope of the present invention, all the equivalent structures or equivalent processes that are used in the specification and the attached drawings or directly or indirectly applied to other related technical fields are included in the patent protection scope of the present invention.
Claims (10)
1. The utility model provides a solar module automatic sorting device which characterized in that: the device comprises a travelling frame (1), wherein a feeding station, a testing station, a sorting station and a waste storage station are sequentially arranged below the travelling frame (1) along the length direction of the travelling frame (1); an X-axis transmission module (6) is arranged at the upper part of the travelling frame (1), and a Z-axis transmission module (7) matched with the X-axis transmission module in a sliding way is arranged at the upper part of the X-axis transmission module (6);
during the use, Z axle transmission module (7) under the drive of X axle transmission module (6), along X axle transmission module (6) length direction at truss (1) top round trip movement, reciprocate in material loading station, test station, letter sorting station and waste material storage station, realize the automatic feeding, test and the letter sorting operation to the solar module that awaits measuring.
2. The automatic sorting apparatus of solar cell modules according to claim 1, wherein: the solar battery pack sorting system is characterized in that a movable feeding trolley (2) used for placing solar battery packs to be tested is arranged on the feeding station, a pack tester (3) used for testing the IV characteristics of the solar battery packs to be tested is arranged on the testing station, a movable sorting trolley (4) used for placing solar battery packs qualified in the IV characteristic test is arranged on the sorting station, and an object stage (5) used for placing solar battery packs unqualified in the IV characteristic test is arranged on the waste storage station.
3. The automatic sorting device of the solar cell module according to claim 2, wherein: the front of the objective table (5) is also provided with a PLC (programmable logic controller) (8), and the PLC (8) is respectively electrically connected with the component tester (3), the X-axis transmission module (6) and the Z-axis transmission module (7).
4. The automatic sorting device of the solar cell module according to claim 3, wherein: the X-axis transmission module (6) comprises an X-axis transmission beam (6.1), two X-axis linear sliding rails (6.2), an X-axis linear rack (6.3), an X-axis connecting block (6.4), an X-axis transmission motor (6.5) and an X-axis transmission motor gear;
the X-axis transmission cross beam (6.1) is fixed on a cross beam of the traveling frame (1), the two X-axis linear sliding rails (6.2) are arranged on the X-axis transmission cross beam (6.1) in parallel, the X-axis linear rack (6.3) is arranged between the two X-axis linear sliding rails (6.2), the X-axis connecting block (6.4) stretches across the front of the two X-axis linear sliding rails (6.2) and is correspondingly connected with the two X-axis linear sliding rails (6.2) in a sliding fit manner through an X-axis sliding block (6.6), the X-axis transmission motor (6.5) is fixed on the X-axis connecting block (6.4) and is electrically connected with the PLC (8), the X-axis transmission motor gear is fixed on a machine shaft of the X-axis transmission motor (6.5), the machine shaft of the X-axis transmission motor (6.5) penetrates through the X-axis connecting block (6.4) and extends between the two X-axis linear sliding rails (6.2), and is meshed and connected with the X-axis linear rack (6.3) through an X-axis transmission motor gear.
5. The automatic sorting device of the solar cell module according to claim 4, wherein: a first photoelectric sensor (6.7) and a second photoelectric sensor (6.8) are further arranged at the lower part of the X-axis transmission beam (6.1) and above the feeding station;
a third photoelectric sensor (6.9) and a fourth photoelectric sensor (6.10) are further arranged at the lower part of the X-axis transmission beam (6.1) and above the testing station;
a fifth photoelectric sensor (6.11) and a sixth photoelectric sensor (6.12) are further arranged at the lower part of the X-axis transmission beam (6.1) and above the sorting station;
a seventh photoelectric sensor (6.13) and an eighth photoelectric sensor (6.14) are further arranged at the lower part of the X-axis transmission beam (6.1) and above the waste storage station;
the first photoelectric sensor (6.7), the second photoelectric sensor (6.8), the third photoelectric sensor (6.9), the fourth photoelectric sensor (6.10), the fifth photoelectric sensor (6.11), the sixth photoelectric sensor (6.12), the seventh photoelectric sensor (6.13) and the eighth photoelectric sensor (6.14) are all electrically connected with the PLC (8).
6. The automatic sorting device of the solar cell module according to claim 4, wherein: the Z-axis transmission module (7) comprises a Z-axis connecting block A (7.1), a Z-axis linear slide rail (7.2), a Z-axis transmission motor (7.3), a belt transmission module (7.4), a Z-axis connecting block B (7.6), a Z-axis profile A (7.7), a Z-axis profile B (7.8), a probe module (7.9) and a sucker module (7.10);
the Z-axis linear slide rail (7.2) is connected to an X-axis connecting block (6.4) of the X-axis transmission module (6) through a Z-axis connecting block A (7.1); the Z-axis transmission motor (7.3) is arranged at the upper part of the belt transmission module (7.4) and is electrically connected with the PLC (8); belt transmission module (7.4) set up on Z axle linear slide rail (7.2), and with Z axle connection piece B (7.6) transmission is connected, Z axle connecting block B (7.6) span on Z axle linear slide rail (7.2) to be connected with Z axle linear slide rail (7.2) looks sliding fit through Z axle slider (7.5), Z axle section bar A (7.7) one end is fixed on Z axle connecting block B (7.6), and the other end is fixed on Z axle section bar B (7.8), Z axle section bar B (7.8) level is violently established Z axle section bar A (7.7) below to be located X axle transmission module (6) X axle transmission crossbeam (6.1) below, probe module (7.9) and sucking disc module (7.10) all set up Z axle section bar B (7.8) bottom, and the solar module that awaits measuring of orientation.
7. The automatic sorting device of the solar cell module according to claim 6, wherein: a ninth photoelectric sensor (7.11) and a tenth photoelectric sensor (7.12) are sequentially arranged at one end of the Z-axis linear slide rail (7.2) close to the Z-axis transmission motor (7.3), and an eleventh photoelectric sensor (7.13) is arranged at one end of the Z-axis linear slide rail (7.2) close to the Z-axis section bar B (7.8); twelfth photoelectric sensors (7.14) and first contact sensors (7.15) are respectively arranged on the left side and the right side of the Z-axis section material B (7.8); the ninth photoelectric sensor (7.11), the tenth photoelectric sensor (7.12), the eleventh photoelectric sensor (7.13), the twelfth photoelectric sensor (7.14) and the first contact sensor (7.15) are all electrically connected with the PLC (8).
8. The automatic sorting device of the solar cell module according to claim 6, wherein: the belt transmission module (7.4) comprises a first synchronous belt (7.4a), a first synchronous driving gear (7.4b), a first synchronous belt driven gear (7.4c), a second synchronous belt, a second synchronous driving gear, a second synchronous belt driven gear, a first gear seat (7.4d) and a second gear seat (7.4 e);
the first gear seat (7.4d) and the second gear seat (7.4e) are respectively fixed at the upper end and the lower end of the Z-axis linear slide rail (7.2), the second synchronous driving gear is arranged inside the first gear seat (7.4d), the second synchronous belt driven gear is arranged inside the second gear seat (7.4e), the second synchronous driving gear is in transmission connection with the second synchronous belt driven gear through a second synchronous belt, and the second synchronous belt is in locking connection with the Z-axis slide block (7.5);
the first synchronous driving gear (7.4b) is arranged on a crankshaft of the Z-axis transmission motor (7.3), a base of the Z-axis transmission motor (7.3) is arranged on the first gear seat (7.4d), and the first synchronous belt driven gear (7.4c) is arranged outside the first gear seat (7.4d) and is in transmission connection with the first synchronous driving gear (7.4b) through a first synchronous belt (7.4 a).
9. The automatic sorting device of the solar cell module according to claim 6, wherein: the probe module (7.9) comprises a probe connecting seat (7.9a) and a plurality of testing probes (7.9B), one end of the probe connecting seat (7.9a) is fixed on the Z-axis section bar B (7.8), the other end of the probe connecting seat is connected with the plurality of testing probes (7.9B), and each testing probe (7.9B) is electrically connected with the component tester (3).
10. The automatic sorting device of the solar cell module according to claim 6, wherein: sucking disc module (7.10) contain a plurality of sucking disc connecting seat (7.10a) and a plurality of vacuum chuck (7.10B), a plurality of sucking disc connecting seat (7.10a) be the interval and set firmly Z axle section bar B (7.8) bottom, and every sucking disc connecting seat (7.10a) correspond and link to each other with two vacuum chuck (7.10B), every vacuum chuck (7.10B) all correspond and link to each other with vacuum generator, vacuum generator with PLC controller (8) electricity is connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022704756.8U CN214132866U (en) | 2020-11-20 | 2020-11-20 | Automatic sorting device for solar cell modules |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022704756.8U CN214132866U (en) | 2020-11-20 | 2020-11-20 | Automatic sorting device for solar cell modules |
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| Publication Number | Publication Date |
|---|---|
| CN214132866U true CN214132866U (en) | 2021-09-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022704756.8U Active CN214132866U (en) | 2020-11-20 | 2020-11-20 | Automatic sorting device for solar cell modules |
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| Country | Link |
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| CN (1) | CN214132866U (en) |
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