CN214131223U

CN214131223U - Energy-efficient compulsory mixer

Info

Publication number: CN214131223U
Application number: CN202022438177.3U
Authority: CN
Inventors: 张群; 安士军; 张加强; 刘睿; 安宁; 曹太娟; 安顺
Original assignee: Shandong Hengan Metallurgical Engineering Co ltd
Current assignee: Shandong Hengan Metallurgical Engineering Co ltd
Priority date: 2020-10-27
Filing date: 2020-10-27
Publication date: 2021-09-07
Anticipated expiration: 2030-10-27

Abstract

The application relates to a high-efficiency energy-saving forced mixer which comprises a base, a rotary table rotationally connected to the base, a plurality of charging barrels arranged on the rotary table, a driving device arranged on the base and used for driving the rotary table to rotate and a mixing device arranged on the base; the charging barrels are arranged in a hollow shell with an opening at the top, the plurality of charging barrels are distributed along the circumferential direction of the rotating axis of the rotating disc, and the charging barrels are detachably connected with the rotating disc; the stirring device is positioned above one of the charging barrels, and the base is also provided with a lifting device which is used for driving the stirring device to move to one side of the charging barrel. This application has the sustainable stirring of agitating unit when making the storage bucket material loading and the ejection of compact, improve equipment's production efficiency makes the operation of equipment energy-efficient more effect.

Description

Energy-efficient compulsory mixer

Technical Field

The application relates to the field of building construction agitated vessel, especially relates to a high-efficient energy-saving compulsory mixer.

Background

The forced mixer is used as a building construction mechanical device, is often used for mixing raw materials required by construction in engineering construction and enables the raw materials to achieve the effect of uniform mixing, and needs to pause the device after the stirring is finished, discharge and clean and feed again.

Aiming at the related technologies, the inventor thinks that the forced mixer has more time from the discharging process after the mixing is finished to the re-feeding and mixing process, so that the progress of the engineering construction is delayed to a certain extent, and the task of the engineering construction is not conveniently and efficiently finished.

SUMMERY OF THE UTILITY MODEL

In order to improve the working efficiency of the forced mixer. The application provides a high-efficient energy-saving forced mixer.

The application provides a high-efficient energy-saving forced mixer adopts following technical scheme:

the utility model provides a high-efficient energy-conserving compulsory mixer which characterized in that: the device comprises a base, a rotary table rotationally connected to the base, a plurality of charging barrels arranged on the rotary table, a driving device arranged on the base and used for driving the rotary table to rotate, and a stirring device arranged on the base; the charging barrels are arranged in a shell with a hollow inner part and an opening at the top, the plurality of charging barrels are distributed along the circumferential direction of the rotating axis of the rotating disc, and the charging barrels are detachably connected with the rotating disc; the stirring device is positioned above one of the charging barrels, and the base is also provided with a lifting device which is used for driving the stirring device to move to one side of the charging barrel.

By adopting the technical scheme, after the working personnel add construction raw materials into the charging basket, a plurality of charging baskets are placed on the turntable, the driving device drives the turntable to rotate to move the charging basket to the position below the stirring device, the stirring device is driven by the lifting device to move to one side close to the charging basket, and the lifting device drives the stirring device to move to the direction far away from the charging basket until the stirring device is positioned in the charging basket and uniformly stirs various raw materials in the charging basket; after agitating unit left the storage bucket completely, the switch-on drive arrangement power, drive arrangement drives the carousel promptly and rotates, and then drive on the carousel and keep away from agitating unit by the storage bucket of stirring, move other storage buckets that are not stirred to the agitating unit below simultaneously, it is close to the storage bucket to immediately drive agitating unit through elevating gear again, stir raw materials in the storage bucket of below, repeat above-mentioned step and can continue stirring work, the staff will have been taken off the carousel by the storage bucket of stirring and carry out the ejection of compact, and put again the storage bucket that is not stirred, the stirring efficiency of equipment has effectively been improved, make the operation of equipment more high-efficient.

Optionally, the driving device comprises a rotating shaft for driving the rotating disc to rotate, a first motor fixedly arranged on the base and a speed reducer arranged between the rotating shaft and the first motor, the speed reducer is connected with the rotating shaft, one end of the rotating shaft is rotatably connected with the base, and the other end of the rotating shaft is fixedly connected with the rotating disc.

Through adopting above-mentioned technical scheme, the staff starts first motor, drives the axis of rotation through the reduction gear speed reduction after and rotates, and then drives the rotation of carousel, and the staff of being convenient for regulates and control carousel pivoted speed.

Optionally, be provided with the bottom plate on the base, be provided with the ring rail on the bottom plate, sliding connection has a plurality of sliders on the ring rail, the slider distributes along the circumference of carousel pivoted axis, just slider and carousel fixed connection.

By adopting the technical scheme, the sliding block plays a supporting role in the rotating disc, and drives the sliding block to slide on the annular guide rail when the rotating disc rotates, so that the stability of the rotating disc in the rotating process is effectively improved.

Optionally, a plurality of limiting grooves are formed in the rotating disc in the circumferential direction of the rotating axis of the rotating disc, and the charging bucket is placed in the limiting grooves.

Through adopting above-mentioned technical scheme, storage bucket and spacing groove one-to-one, the staff puts into the spacing inslot with the storage bucket, and spacing inslot wall promotes the storage bucket along with the carousel motion when the carousel rotates, makes the removal of storage bucket convenient more high-efficient, has strengthened the stability of storage bucket removal in-process.

Optionally, the stirring device includes a flat plate disposed above the charging basket, a stirring shaft rotatably connected below the flat plate, a second motor fixedly disposed above the flat plate and connected to the stirring shaft, and a stirring blade fixedly disposed on the stirring shaft.

Through adopting above-mentioned technical scheme, start the second motor and drive dull and stereotyped below (mixing) shaft and rotate, can drive stirring vane and rotate, realize the effect of stirring construction raw materials, make the stirring process energy-efficient more.

Optionally, the stirring blade comprises a plurality of transverse plates, the transverse plates are fixedly arranged on the stirring shaft, and a vertical plate is fixedly arranged at one end, far away from the stirring shaft, of each transverse plate.

Through adopting above-mentioned technical scheme, when the (mixing) shaft rotated, diaphragm, riser all fully contacted with the construction raw materials, made the stirring more abundant even, improved the stirring efficiency of equipment effectively.

Optionally, the lifting device includes a hydraulic cylinder disposed on the base, a cylinder body of the hydraulic cylinder is fixedly connected to the bottom plate, and one end of the piston rod is fixedly connected to the flat plate.

Through adopting above-mentioned technical scheme, the staff passes through the dull and stereotyped lift of pneumatic cylinder control, and then control agitating unit is close to or keeps away from the storage bucket, and pneumatic cylinder simple structure just maintains the convenience, makes agitating unit's lift more high-efficient.

Optionally, the lifting device further comprises a pneumatic spring arranged on the base, a cylinder body of the pneumatic spring is fixedly connected with the bottom plate, and a piston rod is fixedly connected with the flat plate.

Through adopting above-mentioned technical scheme, the pneumatic cylinder drives pneumatic spring extension or shrink when the dull and stereotyped lift of control, and pneumatic spring extension or shrink back play the supporting role to the dull and stereotyped, make elevating gear's lift process more stable.

In summary, the present application includes at least one of the following beneficial technical effects:

1. a plurality of charging barrels can be placed on the turntable at the same time, after the stirring device finishes stirring one charging barrel, the next charging barrel can be stirred immediately through the rotation of the turntable, and the stirring device can also stir other charging barrels while the charging barrels discharge, so that the time of the stirring device occupied in the discharging process is saved, and the working efficiency of the equipment is improved;

2. the lifting device can lift or lower the height of the stirring device to enable the stirring device to be close to or far away from the charging basket, the lifting device lifts the stirring device to be far away from the charging basket after the stirring of one charging basket is completed, and when the next charging basket rotates to the position below the stirring device, the lifting device lowers the stirring device to enable the stirring device to enter the charging basket for stirring, so that the stirring efficiency of raw materials is improved, and the operation of equipment is more efficient;

3. be provided with the ring rail on the base, be provided with a plurality of sliders on the ring rail, and slider and carousel fixed connection and play the supporting role to the carousel, when the carousel rotated simultaneously, the slider slided on the ring rail along with the carousel rotation, made the rotation of carousel more steady, guaranteed the stability of equipment operation process.

Drawings

FIG. 1 is a schematic diagram of a blender according to an embodiment of the present application;

FIG. 2 is a view showing a positional relationship between a turntable and a driving device;

FIG. 3 is a partial exploded view showing the connection of the charging basket and the turntable;

FIG. 4 is an enlarged schematic view showing a portion A of FIG. 2;

fig. 5 is a partial sectional view showing the stirring device.

Description of reference numerals: 1. a base; 11. a base plate; 12. an annular guide rail; 13. a slider; 2. a turntable; 21. a charging bucket; 22. a limiting groove; 3. a drive device; 31. a rotating shaft; 32. a speed reducer; 33. a first motor; 4. a stirring device; 41. a flat plate; 42. a stirring shaft; 43. a second motor; 44. a stirring blade; 441. a transverse plate; 442. a vertical plate; 5. a lifting device; 51. a hydraulic cylinder; 52. a pneumatic spring.

Detailed Description

The present application is described in further detail below with reference to figures 1-5.

The embodiment of the application discloses energy-efficient compulsory mixer. Referring to fig. 1 and 2, the stirring machine comprises a base 1, wherein a turntable 2 is rotatably connected to the base 1, the turntable 2 is a horizontally placed circular plate, a plurality of charging barrels 21 are uniformly arranged on the turntable 2 along the circumferential direction of the turntable 2, and the charging barrels 21 are arranged in a cylindrical shape with a hollow interior and an open top; a limiting groove 22 matched with the charging bucket 21 is further formed in the turntable 2, and the charging bucket 21 is placed in the corresponding limiting groove 22; still be provided with on the base 1 and be used for driving 2 pivoted drive arrangement 3 and agitating unit 4 of carousel, agitating unit 4 is located the top of a plurality of storage buckets 21, is provided with elevating gear 5 between agitating unit 4 and the base 1, and elevating gear 5 can drive agitating unit 4 and get into or keep away from storage bucket 21.

Referring to fig. 1 and 2, after the working personnel add the construction raw materials into the plurality of material barrels 21 respectively, the plurality of material barrels 21 are placed into corresponding limiting grooves 22 on the rotary table 2, the lifting device 5 is controlled to enable the stirring device 4 to enter the material barrels 21, the stirring device 4 stirs the raw materials in the material barrels, after the stirring is completed, the lifting device 5 drives the stirring device 4 to be away from the material barrels 21, the driving device 3 drives the rotary table 2 to rotate, the material barrels 21 which are not stirred are moved to the position below the stirring device 4, the stirred material barrels 21 are moved to be away from the stirring device 4, the working personnel take down the stirred material barrels 21 to discharge the materials and place the non-stirred material barrels 21 into the limiting grooves 22, the time margin during discharging and feeding of the material barrels 21 can be saved by repeating the steps, and the stirring efficiency of the equipment is effectively improved.

Referring to fig. 2 and 3, the base 1 includes a bottom plate 11, the bottom plate 11 is a horizontally disposed rectangular plate, the bottom plate 11 is further provided with an annular guide rail 12, the axis of the annular guide rail 12 coincides with the axis of the rotary table 2, the annular guide rail 12 is provided with a plurality of sliding blocks 13, the sliding blocks 13 are slidably connected with the annular guide rail 12, the sliding blocks 13 are fixedly connected with the rotary table 2, and the sliding blocks 13 are uniformly distributed along the circumferential direction of the rotary table 2; when the driving device 3 drives the rotating disc 2 to rotate, the sliding block 13 is driven by the rotating disc 2 to slide on the annular guide rail 12, so that the stability of the rotating disc 2 in the rotating process is better ensured.

Referring to fig. 4, the driving device 3 includes a rotating shaft 31, a speed reducer 32 connected to the rotating shaft 31, and a first motor 33 fixed on the bottom plate 11, the rotating shaft 31 is cylindrical, and the axis coincides with the axis of the turntable 2, one end of the rotating shaft 31 along the axial direction thereof is rotatably connected to the bottom plate 11, and the other end is fixedly connected to the turntable 2, the speed reducer 32 is connected to the rotating shaft 31, the first motor 33 is connected to the speed reducer 32, and the first motor 33 and the speed reducer 32 are located inside the annular guide rail 12; when the turntable 2 needs to be driven to rotate, the power supply of the first motor 33 is switched on, the rotation shaft 31 is driven to rotate after being decelerated by the speed reducer 32, and then the turntable 2 is driven to rotate, so that the rotation of the turntable 2 is more stable and convenient.

Referring to fig. 4, the stirring device 4 includes a flat plate 41 disposed above the turntable 2, the flat plate 41 is a horizontally disposed rectangular plate, the flat plate 41 is provided with a stirring shaft 42 near the side surface of the turntable 2, the stirring shaft 42 is disposed in a cylindrical shape, the axis of the stirring shaft 42 is perpendicular to the flat plate 41, and the stirring shaft 42 is rotatably connected to the flat plate 41; a second motor 43 is fixedly arranged on the side surface of the flat plate 41 away from the turntable 2, the second motor 43 is connected with a stirring shaft 42, and a stirring blade 44 is fixedly arranged on the stirring shaft 42; when needs stir the raw materials, switch-on second motor 43 power, second motor 43 drives (mixing) shaft 42 and rotates to drive stirring vane 44 and rotate, stir raw materials in the storage bucket, realize the stirring function.

Referring to fig. 5, the stirring blade 44 includes a plurality of transverse plates 441 fixedly arranged on the stirring shaft 42, the plurality of transverse plates 441 are uniformly distributed along the radial direction of the stirring shaft 42, the plurality of transverse plates 441 are symmetrical with respect to the axis of the stirring shaft 42, a vertical plate 442 is fixedly arranged at one end of each transverse plate 441 far away from the stirring shaft 42, the transverse plates 441 are perpendicular to the vertical plates 442, and the connection positions of the transverse plates 441 and the corresponding vertical plates 442 are located in the middle of the vertical plates in the length direction; the transverse plate 441 and the vertical plate 442 increase the contact area of the stirring blades 44 and the raw materials to be stirred, so that the stirring process is more sufficient, the stirring time is saved, and the stirring work can be efficiently completed.

Referring to fig. 5, the lifting device 5 includes two hydraulic cylinders 51, the two hydraulic cylinders 51 are respectively fixed at two ends of the bottom plate 11 in the length direction and are symmetrical along the axis of the turntable 2, and the cylinder body of the hydraulic cylinder 51 is fixedly connected with the bottom plate 11, and the piston rod of the hydraulic cylinder 51 is fixedly connected with the flat plate 41; the lifting device 5 further comprises two pneumatic springs 52, the cylinder bodies of the pneumatic springs 52 are fixedly connected with the bottom plate 11, and the piston rods of the pneumatic springs 52 are fixedly connected with the flat plate 41; the hydraulic cylinder 51 can provide sufficient power for the lifting of the stirring device 4, and the pneumatic spring 52 assists in supporting the stirring device 4, so that the stability of the lifting process of the stirring device 4 is higher; when the raw materials in the charging basket 21 need to be stirred, the worker controls the piston rod of the hydraulic cylinder 51 to contract, the piston rod of the pneumatic spring 52 is driven to contract, the stirring device 4 is lowered into the charging basket 21, and then the power supply of the second motor 43 on the flat plate 41 is switched on to perform subsequent stirring work.

The application embodiment of the high-efficiency energy-saving forced mixer has the implementation principle that: the staff places a plurality of buckets 21 in spacing groove 22 on carousel 2, control elevating gear 5 and reduce and stretch into bucket 21 with stirring vane 44, start second motor 43, make stirring vane 44 fully stir the raw materials of will being under construction, stop second motor 43, control elevating gear 5 again and rise and make stirring vane 44 upwards keep away from bucket 21, switch-on drive arrangement 3 power, control carousel 2 rotates, make stirred even bucket 21 keep away from stirring vane 44, simultaneously not stopped driving motor behind stirring vane 44 below is removed to stirred bucket 21, carry out the ejection of compact to stirred bucket 21, and control stirring vane 44 through elevating gear 5 and stir not stirred bucket 21, the stirring efficiency of equipment has been improved effectively, make the operation of equipment more high-efficient.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims

1. The utility model provides a high-efficient energy-conserving compulsory mixer which characterized in that: comprises a base (1), a turntable (2) rotationally connected to the base (1), a plurality of charging barrels (21) arranged on the turntable (2), a driving device (3) arranged on the base (1) and used for driving the turntable (2) to rotate, and a stirring device (4) arranged on the base (1); the charging barrels (21) are arranged in a hollow shell with an opening at the top, the plurality of charging barrels (21) are distributed along the circumferential direction of the rotating axis of the rotating disc (2), and the charging barrels (21) are detachably connected with the rotating disc (2); the stirring device (4) is positioned above one of the charging barrels (21), and the base (1) is also provided with a lifting device (5) for driving the stirring device (4) to move towards one side of the charging barrel (21).

2. An energy efficient forced mixer as defined in claim 1, wherein: drive arrangement (3) including be used for driving carousel (2) pivoted axis of rotation (31), set firmly first motor (33) on base (1) and set up reduction gear (32) between axis of rotation (31) and first motor (33), reduction gear (32) are connected with axis of rotation (31), axis of rotation (31) one end is rotated with base (1) and is connected, the other end and carousel (2) fixed connection.

3. An energy efficient forced mixer as defined in claim 1, wherein: be provided with bottom plate (11) on base (1), be provided with ring rail (12) on bottom plate (11), sliding connection has a plurality of sliders (13) on ring rail (12), the circumference distribution of carousel (2) pivoted axis is followed in slider (13), just slider (13) and carousel (2) fixed connection.

4. An energy efficient forced mixer as defined in claim 1, wherein: a plurality of limiting grooves (22) are formed in the circumferential direction of the rotating axis of the rotating disc (2), and the charging bucket (21) is placed in the limiting grooves (22).

5. A high efficiency energy saving forced mixer as defined in claim 3 wherein: agitating unit (4) including set up dull and stereotyped (41) in storage bucket (21) top, rotate (mixing) shaft (42) of connecting in dull and stereotyped (41) below, set firmly second motor (43) above dull and stereotyped (41) and be connected with (mixing) shaft (42) and set firmly stirring vane (44) on (mixing) shaft (42), stirring vane (44) are located inside storage bucket (21).

6. An energy efficient forced mixer as defined in claim 5 wherein: stirring vane (44) include a plurality of diaphragm (441), diaphragm (441) set firmly on (mixing) shaft (42), and each diaphragm (441) keep away from and all set firmly riser (442) with (mixing) shaft (42) connection one end.

7. An energy efficient forced mixer as defined in claim 5 wherein: the lifting device (5) comprises a hydraulic cylinder (51) arranged on the base (1), the cylinder body of the hydraulic cylinder (51) is fixedly connected with the bottom plate (11), and one end of a piston rod is fixedly connected with the flat plate (41).

8. An energy efficient forced mixer as defined in claim 7 wherein: the lifting device (5) further comprises a pneumatic spring (52) arranged on the base (1), a cylinder body of the pneumatic spring (52) is fixedly connected with the bottom plate (11), and a piston rod of the pneumatic spring (52) is fixedly connected with the flat plate (41).