CN214126743U

CN214126743U - Full-automatic composite calender

Info

Publication number: CN214126743U
Application number: CN202022846384.2U
Authority: CN
Inventors: 贾蔚; 王辉; 李晓楠; 乔田; 李全伟; 姜玲
Original assignee: Xinxiang Food Machinery Co ltd
Current assignee: Xinxiang Food Machinery Co ltd
Priority date: 2020-12-01
Filing date: 2020-12-01
Publication date: 2021-09-07
Anticipated expiration: 2030-12-01

Abstract

The utility model discloses a full-automatic composite calender, which comprises a frame, an automatic surface plugging system, parallel rolling surface rollers, a double-layer horizontal conveying component, an automatic adjusting system, a double-layer lifting conveying component and a composite calender, wherein the frame bottom plate is provided with the automatic surface plugging system and the double-layer horizontal conveying component, two groups of parallel rolling surface rollers are arranged between two groups of plugging plates in the automatic surface plugging system, the left and right ends of the two groups of parallel rolling surface rollers are respectively provided with the automatic adjusting system, the right side of the double-layer horizontal conveying component is provided with the double-layer lifting conveying component, the right side of the double-layer lifting conveying component is provided with the composite calender, the device is very widely applied in a quick-frozen food processing production line, the application of the automatic adjusting system for the roller clearance can realize accurate clearance, random adjustment and convenient and rapid operation, not only replaces manual operation, and releases human from heavy physical labor, meanwhile, the pollution of dough can be reduced, and the full-automatic working mode of the equipment is realized.

Description

Full-automatic composite calender

Technical Field

The utility model relates to a food production machinery technical field specifically is a full-automatic compound calender.

Background

The calender is a machine which is arranged by two or more than two rollers according to a certain form, presses and stretches rubber or plastic into a film with a certain thickness and surface shape at a certain temperature, and can carry out rubberizing on fiber curtain canvas or steel cord fabric, and the calender can be divided into two rollers, three rollers, four rollers, five rollers and the like according to the number of the rollers; the precision calender can be divided into an L shape, a T shape, an F shape, a Z shape, an S shape and the like according to the arrangement mode of the rollers, the common calender mainly comprises the rollers, a rack, a roller spacing adjusting device, a roller temperature adjusting device, a transmission device, a lubricating system, a control system and the like, and the precision calender is additionally provided with a device for ensuring the calendering precision besides main parts and devices of the common calender.

Disclosure of Invention

The to-be-solved technical problem of the utility model is to overcome current defect, provide a full-automatic compound calender, through electron eye, compound ripple roll and automatic regulating system, can effectively solve the problem in the background art.

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a full-automatic compound calender, which comprises a frame, fill in the face system voluntarily, the parallel roll face roll, double-deck horizontal transport subassembly, automatic regulating system, double-deck promotion conveying assembly and compound calender, be equipped with on the frame bottom plate and fill in face system voluntarily and double-deck horizontal transport subassembly, be equipped with two sets of parallel roll face rolls between two sets of stopper panels in the automatic face system of filling in, both ends all are equipped with automatic regulating system about two sets of parallel roll face rolls, and double-deck horizontal transport subassembly right side is equipped with double-deck promotion conveying assembly, double-deck promotion conveying assembly right side is equipped with compound calender.

Furthermore, the frame includes bottom plate and casing, and is equipped with trapezoidal stopper face mouth above the casing in the frame.

Further, automatic stopper face system includes motor reducer, and motor reducer output shaft passes through the bearing and is connected with link mechanism, and link mechanism cross-section is U type structure, and both ends all are equipped with the stopper panel about link mechanism.

Furthermore, the parallel rolling surface roller comprises a roller motor, and an output shaft of the roller motor is connected with the roller through a meshing gear.

Further, double-deck horizontal conveyor subassembly includes bearing structure, and the bearing structure upper end is passed through the bolt and is connected with the horizontal conveyor frame, and horizontal conveyor frame lower extreme is equipped with horizontal conveyor motor, and horizontal conveyor motor output shaft passes through the conveyer belt among the horizontal conveyor and is connected with the driving roller, and two sets of driving rollers are located horizontal conveyor both ends.

Furthermore, the automatic regulating system comprises a servo motor, an output shaft of the servo motor is connected with a worm gear, and a worm gear shaft in the worm gear is provided with a regulating screw.

Further, double-deck promotion conveying subassembly includes the support frame, and the support frame upper end is equipped with promotes conveyor, promotes conveyor and is the tilt state, and promotes the horizontal conveyor in conveyor left end and the double-deck horizontal conveyor subassembly corresponding, promotes the conveyer belt among the conveyor and passes through the driving roller and be connected with promotion conveying motor, and the support frame right side is equipped with electron eye one.

Further, compound calender includes the base, is equipped with compound ripple roll in the base top casing, and compound ripple roll below is equipped with corresponding individual layer and promotes conveying component, and individual layer promotes conveying component right-hand member lower surface and is equipped with electron eye two.

Compared with the prior art, the beneficial effects of the utility model are that: this full-automatic compound calender has following benefit:

1. the utility model discloses on set up automatic stopper face system, driven link mechanism operation through motor reducer, be two sets of stopper panels and insert in turn respectively in the middle of two sets of rolls to during dough or face wadding get into the roll, guaranteed to have sufficient dough in the roll, can make the face area of rolling out more closely knit do not have cavity and mashed limit.

2. The utility model discloses on set up the parallel face roll of rolling, through the relative gear rotation between the roll motor drives two sets of parallel face rolls of rolling, two sets of parallel face rolls of rolling can roll out two face areas simultaneously, and two face areas that the rolling goes out can superpose naturally.

3. The utility model discloses on set up automatic regulating system, driven worm gear through servo motor and rotated, and through the adjusting screw on the worm gear, steerable realization is automatic accurate clearance between the regulation roll, convenient and fast.

4. The utility model discloses on set up the compound ripple roll, through being connected with the motor and making the compound ripple roll rotate, adjusted the clearance between the roll for two-layer face area can compound into one deck face area after passing, the ripple roll is for better messenger's two-layer face area is compound, can make the face area have lateral extension simultaneously.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of a structural part of the present invention;

FIG. 3 is a schematic view of the double-layer lifting conveying assembly of the present invention;

fig. 4 is the schematic view of the structural composite calender of the present invention.

In the figure: the automatic double-layer lifting and conveying device comprises a machine frame 1, an automatic surface plugging system 2, a parallel surface rolling roller 3, a double-layer horizontal conveying assembly 4, an automatic adjusting system 5, a double-layer lifting and conveying assembly 6, a composite calender 7, a motor speed reducer 8, a link mechanism 9, a plug panel 10, a roller motor 11, a roller 12, a driving roller 13, a supporting structure 14, a horizontal conveying device 15, a horizontal conveying motor 16, an adjusting screw 17, a worm gear 18, a servo motor 19, a supporting frame 20, a lifting and conveying device 21, a lifting and conveying motor 22, a first electronic eye 23, a composite corrugated roller 24, a base 25, a single-layer lifting and conveying assembly 26 and a second electronic eye 27.

Detailed Description

The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, rather than all embodiments, and all other embodiments obtained by a person of ordinary skill in the art without creative work belong to the protection scope of the present invention based on the embodiments of the present invention.

Referring to fig. 1-4, the present invention provides a technical solution: a full-automatic composite calender comprises a frame 1, an automatic dough plugging system 2, parallel dough rolling rollers 3, a double-layer horizontal conveying assembly 4, an automatic adjusting system 5, a double-layer lifting conveying assembly 6 and a composite calender 7, wherein the automatic dough plugging system 2 and the double-layer horizontal conveying assembly 4 are arranged on a bottom plate of the frame 1, two groups of parallel dough rolling rollers 3 are arranged between two groups of dough plugging plates 10 in the automatic dough plugging system 2, the automatic adjusting system 5 is arranged at the left end and the right end of each group of parallel dough rolling rollers 3, the double-layer lifting conveying assembly 6 is arranged on the right side of the double-layer horizontal conveying assembly 4, the composite calender 7 is arranged on the right side of the double-layer lifting conveying assembly 6, the frame 1 comprises a bottom plate and a shell, a trapezoidal dough plugging port is arranged above the shell in the frame 1, dough is conveyed into the device through the dough plugging port above the frame 1, the automatic dough plugging system 2 comprises a speed reducer 8, an output shaft of the motor speed reducer 8 is connected with a connecting rod mechanism 9 through a bearing, the section of the link mechanism 9 is of a U-shaped structure, the left end and the right end of the link mechanism 9 are respectively provided with a plug panel 10, the input end of a motor speed reducer 8 is electrically connected with the output end of an external PLC, the link mechanism 9 is driven to operate by the motor speed reducer 8, so that two sets of plug panels 10 are respectively and alternately inserted between two sets of rollers 12, dough or dough wadding enters the two sets of rollers 12, sufficient dough is ensured between the two sets of rollers 12, but rolled dough belts are more compact without cavities and broken edges, the parallel dough rolling roller 3 comprises a roller motor 11, the output shaft of the roller motor 11 is connected with the rollers 12 through meshing gears, the input end of the roller motor 11 is electrically connected with the output end of the external PLC, the two sets of rollers 12 are driven to rotate by the roller motor 11, the rollers 12 rotate through relative gears, the rollers 12 can better bring in the dough, and the two sets of rollers 12 can simultaneously roll two dough belts, and two rolled flour belts are naturally overlapped, the double-layer horizontal conveying component 4 comprises a supporting structure 14, the upper end of the supporting structure 14 is connected with a rack of a horizontal conveying device 15 through a bolt, a horizontal conveying motor 16 is arranged at the lower end of the rack of the horizontal conveying device 15, an output shaft of the horizontal conveying motor 16 is connected with transmission rollers 13 through a conveyor belt in the horizontal conveying device 15, two groups of transmission rollers 13 are arranged at two ends of the horizontal conveying device 15, an input end of the horizontal conveying motor 16 is electrically connected with an output end of an external PLC, the rolled double-layer flour belts are conveyed through the horizontal conveying device 15 through the horizontal conveying motor 16, the automatic adjusting system 5 comprises a servo motor 19, an output shaft of the servo motor 19 is connected with a worm gear 18, a worm wheel shaft in the worm gear 18 is provided with an adjusting screw rod 17, an input end of the servo motor 19 is electrically connected with an output end of the external PLC, the worm gear 18 is driven to rotate through the servo motor 19, so that the adjusting screw 17 on the worm wheel shaft of the worm gear 18 rotates, so that the gap between the two groups of rollers 12 can be accurately adjusted, the double-layer lifting and conveying assembly 6 comprises a support frame 20, a lifting and conveying device 21 is arranged at the upper end of the support frame 20, the lifting and conveying device 21 is in an inclined state, the left end of the lifting and conveying device 21 corresponds to the horizontal conveying device 15 in the double-layer horizontal conveying assembly 4, a conveying belt in the lifting and conveying device 21 is connected with a lifting and conveying motor 22 through a driving roller, an electronic eye I23 is arranged at the right side of the support frame 20, the input end of the lifting and conveying motor 22 is electrically connected with the output end of an external PLC, the rolled double-layer surface belt is lifted and conveyed to the next procedure through the lifting and conveying motor 22, the composite calender 7 comprises a base 25, a composite corrugated roller 24 is arranged in a shell above the base 25, a corresponding single-layer lifting and conveying assembly 26 is arranged below the composite corrugated roller 24, and the lower surface of the right end of the single-layer lifting conveying assembly 26 is provided with a second electronic eye 27, the composite corrugated roller 24 is electrically driven by a motor, so that a layer of surface belt can be compounded after the two layers of surface belts pass through the composite corrugated roller 24, the composite corrugated roller 24 is used for better compounding the two layers of surface belts, the surface belts can transversely extend, the second electronic eye 27 is used for monitoring the total movement looseness of the surface belts, the smooth operation of the surface belts is ensured, the surface belts are not broken or torn, and the quality of the surface belts is improved.

When in use:

the device adopts frequency conversion speed regulation and PLC control, dough is stuffed into an automatic dough stuffing system 2 through a dough stuffing port above a rack 1, a link mechanism 9 is driven to move through a motor speed reducer 8, so that two groups of dough stuffing plates 10 are respectively and alternately inserted between two groups of rollers 12, and then the dough or dough wadding enters the two groups of rollers 12, so that sufficient dough is ensured between the two groups of rollers 12, but the rolled dough belts are more compact without cavities and edges, then the two groups of rollers 12 are driven to rotate through a roller motor 11, the rollers 12 roll the brought dough into two dough belts simultaneously, the two rolled dough belts are naturally superposed, the two superposed dough belts are conveyed to a double-layer lifting conveying assembly 6 through a double-layer horizontal conveying assembly 4, then the double-layer dough belts are conveyed to a composite calender 7 through a lifting conveying motor 22, a composite corrugated roller 24 in the composite calender 7 is driven by the motor, the compound ripple roll 24 is electrically driven by a motor, so that two layers of surface belts can be compounded into one layer of surface belt after passing through the compound ripple roll 24, the compound ripple roll 24 is used for better compounding the two layers of surface belts, meanwhile, the surface belts can transversely extend, the electronic eye II 27 is used for monitoring the total movement and the looseness of the surface belts, the smooth operation of the surface belts is ensured, the surface belts are not broken or torn, the quality of the surface belts is improved, and the full-automatic compound calendering is realized.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a full-automatic compound calender, includes frame (1), automatic stopper face system (2), parallel rolling face roll (3), double-deck horizontal transport subassembly (4), automatic regulating system (5), double-deck promotion conveying component (6) and compound calender (7), its characterized in that: be equipped with on frame (1) the bottom plate and fill in face system (2) and double-deck horizontal transport subassembly (4) voluntarily, fill in being equipped with two sets of parallel rolling face rolls (3) between two sets of stopper panels (10) in the face system (2) voluntarily, both ends all are equipped with automatic regulating system (5) about two sets of parallel rolling face rolls (3), and double-deck horizontal transport subassembly (4) right side is equipped with double-deck promotion conveying assembly (6), double-deck promotion conveying assembly (6) right side is equipped with compound calender (7).

2. The full-automatic composite calender according to claim 1, wherein: the rack (1) comprises a bottom plate and a shell, and a trapezoidal plug face opening is formed in the upper portion of the shell in the rack (1).

3. The full-automatic composite calender according to claim 1, wherein: the automatic plug face system (2) comprises a motor speed reducer (8), an output shaft of the motor speed reducer (8) is connected with a connecting rod mechanism (9) through a bearing, the cross section of the connecting rod mechanism (9) is of a U-shaped structure, and plug face plates (10) are arranged at the left end and the right end of the connecting rod mechanism (9).

4. The full-automatic composite calender according to claim 1, wherein: the parallel rolling surface roller (3) comprises a roller motor (11), and an output shaft of the roller motor (11) is connected with the roller (12) through a meshing gear.

5. The full-automatic composite calender according to claim 1, wherein: double-deck horizontal feed subassembly (4) include bearing structure (14), and bearing structure (14) upper end is passed through the bolt and is connected with horizontal conveyor (15) frame, and horizontal conveyor (15) frame lower extreme is equipped with horizontal transport motor (16), and horizontal transport motor (16) output shaft is connected with driving roller (13) through the conveyer belt in horizontal conveyor (15), and two sets of driving roller (13) are located horizontal conveyor (15) both ends.

6. The full-automatic composite calender according to claim 1, wherein: the automatic adjusting system (5) comprises a servo motor (19), an output shaft of the servo motor (19) is connected with a worm gear (18), and a worm gear shaft in the worm gear (18) is provided with an adjusting screw (17).

7. The full-automatic composite calender according to claim 1, wherein: double-deck promotion conveying component (6) are including support frame (20), and support frame (20) upper end is equipped with promotes conveyor (21), and it is the tilt state to promote conveyor (21), and promotes horizontal conveyor (15) in conveyor (21) left end and the double-deck horizontal transport component (4) corresponding, and the conveyer belt that promotes in conveyor (21) passes through the driving roller to be connected with promotion conveying motor (22), and support frame (20) right side is equipped with electron eye (23).

8. The full-automatic composite calender according to claim 1, wherein: the composite calender (7) comprises a base (25), a composite corrugated roller (24) is arranged in a shell above the base (25), a corresponding single-layer lifting conveying assembly (26) is arranged below the composite corrugated roller (24), and an electronic eye II (27) is arranged on the lower surface of the right end of the single-layer lifting conveying assembly (26).