CN214112993U

CN214112993U - Automatic film covering device for steel wire binding without surface mark

Info

Publication number: CN214112993U
Application number: CN202023083056.8U
Authority: CN
Inventors: 许志国; 许伟
Original assignee: Nanjing Lizhixing Welding Material Co ltd
Current assignee: Nanjing Lizhixing Welding Material Co ltd
Priority date: 2020-12-18
Filing date: 2020-12-18
Publication date: 2021-09-03
Anticipated expiration: 2030-12-18

Abstract

The application relates to an automatic film covering device for steel wire bundling without surface marks, and relates to the technical field of steel wire film covering; the main technical scheme includes that the steel wire automatic film covering device comprises a film covering frame, a film covering box and a film covering assembly, wherein the film covering box is arranged on the film covering frame and is used for allowing a steel wire to pass through, the film covering assembly is arranged in the film covering box and is used for automatically covering the steel wire with a film, an oil storage cavity is formed in the film covering box, one side of the film covering assembly extends into the oil storage cavity, and a winding assembly for automatically winding the steel wire is arranged on the film covering frame; the steel wire laminating machine automatically finishes the steel wire laminating, improves the automation degree of the whole laminating process, and is favorable for improving the laminating efficiency of the steel wire.

Description

Automatic film covering device for steel wire binding without surface mark

Technical Field

The application relates to the technical field of steel wire tectorial membrane, especially relates to an automatic tectorial membrane device of steel wire is tied up to no trace in surface.

Background

The binding is to bind a plurality of unpackaged or packed goods together, the steel wire is a metal piece often used for binding, and before the steel wire is bound, a film needs to be formed on the surface of the steel wire, so that the abrasion of the steel wire to the outer surface of the goods is reduced.

The utility model discloses a chinese utility model patent of grant bulletin number CN203991096U discloses a simple and easy welding wire oiling station, including the layer board, be equipped with the riser on the layer board, seted up the wire casing or crossed the line hole on the riser respectively, be equipped with the oiling cloth on the layer board, be equipped with the oil cup on the layer board, be equipped with out oil nozzle on the oil cup, go out oil nozzle and scribble the setting of oiling cloth towards.

In view of the above-mentioned related technologies, the inventor believes that when the above-mentioned equipment is used to process the surface of a steel wire, the steel wire needs to be manually passed through an oiling cloth each time, then the oil in an oil cup is dropped on the oiling cloth by using an oil outlet nozzle, and when the steel wire passes through the oiling cloth, the oil is attached to the steel wire to complete the processing; but because the fat liquoring cloth belongs to flexible material, when the steel wire was passing the fat liquoring cloth, promote the fat liquoring cloth easily and take place to remove, lead to staff need frequently adjust the fat liquoring cloth in the course of working, lead to whole course of working's degree of automation to be lower.

SUMMERY OF THE UTILITY MODEL

In order to improve the lower problem of degree of automation in the steel wire course of working, this application provides a steel wire's automatic tectorial membrane device is tied up to no trace in surface.

The application provides an automatic tectorial membrane device of steel wire is tied up to no trace in surface adopts following technical scheme:

the utility model provides a steel wire's automatic tectorial membrane device is tied up to no trace in surface, includes the tectorial membrane frame, sets up on the tectorial membrane frame and supply the tectorial membrane box that the steel wire passed and set up in the tectorial membrane box and be used for carrying out the tectorial membrane subassembly of tectorial membrane to the steel wire is automatic, be equipped with the oil storage cavity in the tectorial membrane box, one side of tectorial membrane subassembly stretches into in the oil storage cavity, be equipped with the rolling subassembly of automatic rolling steel wire on the tectorial membrane frame.

Through adopting above-mentioned technical scheme, when carrying out the tectorial membrane to the steel wire, put into the oil that forms the film on the steel wire surface in the oil storage cavity earlier, pass the steel wire again and cover the diaphragm capsule and be connected with the rolling subassembly, utilize rolling subassembly pulling steel wire constantly to pass and cover the diaphragm capsule, when the steel wire passed and covers the diaphragm capsule, the oil that the tectorial membrane subassembly will store up in the oil cavity is attached to the steel wire on the surface, thereby form the film on the steel wire surface, the steel wire of accomplishing the tectorial membrane wears out the tectorial membrane box rolling in the rolling subassembly, with this automatic tectorial membrane of accomplishing the steel wire, improve the degree of automation of whole tectorial membrane process, thereby be favorable to improving the tectorial membrane efficiency of steel wire.

Optionally, the tectorial membrane subassembly is including setting up the tectorial membrane motor on the tectorial membrane box, rotating the drive shaft of connection on the tectorial membrane box and setting up the tectorial membrane board in the tectorial membrane box, the tectorial membrane motor with the drive shaft is connected, be fixed with the tectorial membrane axle on the side of tectorial membrane board, the end wall of tectorial membrane axle stretch out the tectorial membrane box and with the drive shaft is connected, the tectorial membrane axle with the tectorial membrane box rotates to be connected, one side of tectorial membrane board stretches into in the oil storage cavity, the tectorial membrane board is kept away from one side of tectorial membrane axle is fixed with a plurality of tectorial membrane brush hair, the tectorial membrane brush hair is inconsistent with the steel wire.

Through adopting above-mentioned technical scheme, when the steel wire passes the tectorial membrane box, start the tectorial membrane motor, the tectorial membrane motor drives the drive shaft and rotates, the drive shaft drives the tectorial membrane axle and rotates, the tectorial membrane axle drives the tectorial membrane board and rotates, the tectorial membrane board drives the tectorial membrane brush hair and rotates, when the tectorial membrane brush hair is located the oil storage cavity, oil in the oil storage cavity is attached to on the tectorial membrane brush hair, the tectorial membrane brush hair takes oil to rotate again, when the tectorial membrane brush hair contacts with the steel wire, oil coating is on the steel wire surface smoothly, accomplish the tectorial membrane to the steel wire with this automation.

Optionally, an oil return plate is arranged on the film covering frame, a baffle is arranged on the top wall of the oil return plate in a fitted manner, the oil return plate is located between the film covering box and the winding assembly, and the oil return plate is located below the steel wire.

Through adopting above-mentioned technical scheme, wear out after covering the diaphragm capsule when the steel wire, when the fluid on steel wire surface low falls, on falling back the oil board, the direction of movement of fluid is restricted to the baffle to this both is favorable to carrying out recycle to oil, also is favorable to reducing fluid and drops subaerial and causes the possibility of polluting to operational environment.

Optionally, the top wall of the capsule covering box is provided with an observation port.

Through adopting above-mentioned technical scheme, look over the tectorial membrane state of seeing the steel wire through the inspection eye.

Optionally, a cover for closing the viewing port is hinged to the viewing port.

Through adopting above-mentioned technical scheme, seal the viewing aperture through the closing cap, restrict the migration range of fluid, reduce fluid and leave the possibility of covering the diaphragm capsule through the viewing aperture at the tectorial membrane in-process.

Optionally, the winding assembly comprises a winding motor arranged on the film covering frame, a winding shaft rotatably connected to the film covering frame and a winding disc fixed on the winding shaft, and the winding motor is connected with the winding shaft through a winding belt.

Through adopting above-mentioned technical scheme, when the rolling steel wire, start the rolling motor, the rolling motor drives the rolling belt and rotates, and the rolling belt drives the rolling axle and rotates, and the rolling axle drives the rolling dish and takes place to rotate, thereby the rolling dish pulling steel wire winding is on the rolling dish, the rolling of automatic completion steel wire.

Optionally, be equipped with spacing on the tectorial membrane frame, spacing be located the rolling dish with between the tectorial membrane box, one side that spacing is close to the tectorial membrane box is rotated and is connected with the leading wheel, one side that spacing is close to the rolling dish is equipped with spacing round.

Through adopting above-mentioned technical scheme, when the steel wire rolling, pass the steel wire between leading wheel and the spacing round again the winding on the rolling dish to this increases the spacing effect to the steel wire, reduces the possibility that the steel wire took place to rock at the rolling in-process.

Optionally, a guide groove for the steel wire to pass through is formed in the peripheral wall of the guide wheel.

Through adopting above-mentioned technical scheme, the guide way increases the spacing effect to the steel wire, reduces the steel wire and the possibility that the leading wheel breaks away from in the rolling process.

In summary, the present application includes at least one of the following beneficial technical effects:

1. when steel wires are coated, the steel wires firstly penetrate through a film coating box and are connected with a winding assembly, then the winding assembly continuously pulls the steel wires to penetrate through the film coating box, after the steel wires enter the film coating box, the coating assembly is used for assisting the oil in an oil storage cavity on the surfaces of the steel wires, the steel wires penetrate through the film coating box after oil is adhered to the surfaces of the steel wires, and the steel wires are wound by the winding assembly, so that the film coating of the steel wires is automatically completed, the possibility of manual participation is reduced, the automation degree of steel wire film coating is improved, and the film coating efficiency of the steel wires is improved;

2. when the steel wire leaves the film covering box and oil on the surface of the steel wire drops, the oil drops on the oil return plate for recovery, the baffle limits the moving range of the oil, the possibility of oil waste is reduced, and the possibility of environmental pollution caused by the oil dropping on the ground is reduced;

3. when steel wires are coated, the steel wire coating condition in the coating box is observed through the observation port in real time, and the steel wire coating process is conveniently controlled.

Drawings

FIG. 1 is a schematic view of the overall structure of an automated film covering device for surface traceless bundling of steel wires according to an embodiment of the present application.

FIG. 2 is a schematic view of the structure of the bellows, the sealing plate and the membrane assembly according to the embodiment of the present application.

FIG. 3 is a schematic cross-sectional view of the cassette and the membrane module of FIG. 2.

FIG. 4 is a schematic structural diagram of a film covering frame, a film covering box and a winding assembly in the embodiment of the present application.

Fig. 5 is an enlarged view of a portion a in fig. 4.

Description of reference numerals: 1. a film covering frame; 11. coating a membrane box; 111. film coating holes; 112. an oil storage cavity; 113. a viewing port; 114. sealing the cover; 12. an oil return plate; 121. a baffle plate; 13. a limiting frame; 131. a guide wheel; 132. a limiting wheel; 133. a guide groove; 2. a film covering assembly; 21. a film covering motor; 22. a drive shaft; 221. a drive bevel gear; 23. a film coating plate; 24. a film coating shaft; 241. a driven bevel gear; 25. film-coated bristles; 3. a winding component; 31. a winding motor; 311. a driving wheel; 32. a winding shaft; 321. a driven wheel; 322. a hand wheel; 33. a winding disc; 34. and (6) winding the belt.

Detailed Description

The present application is described in further detail below with reference to figures 1-5.

The embodiment of the application discloses automatic tectorial membrane device of steel wire is tied up to no trace in surface.

Referring to fig. 1 and 2, the automatic film covering device for wrapping steel wires without surface marks comprises a film covering frame 1, a film covering box 11 is welded on the film covering frame 1, and film covering holes 111 for the steel wires to pass through are formed in opposite side surfaces of the film covering box 11 in a penetrating mode.

Referring to fig. 2 and 3, an oil storage cavity 112 is arranged in the film covering box 11, the film covering hole 111 is located above the oil storage cavity 112, a film covering assembly 2 for automatically covering a steel wire is arranged on the film covering box 11, and one side of the film covering assembly 2 extends into the oil storage cavity 112.

Referring to fig. 1 and 2, a winding assembly 3 for automatically winding a steel wire is arranged on a film covering frame 1, an oil return plate 12 is welded on the film covering frame 1, the oil return plate 12 is located between a film covering box 11 and the winding assembly 3, the oil return plate 12 is arranged along the horizontal direction, a baffle 121 is welded on the top wall of the oil return plate 12, and the baffle 121 is annularly arranged along the circumferential direction of the oil return plate 12; when a steel wire is coated with a film, the steel wire firstly passes through the film coating hole 111 and passes through the film coating box 11, the steel wire passes through the film coating box 11 and then is connected with the winding assembly 3, the winding assembly 3 is utilized to drive the steel wire to move, the steel wire continuously enters the film coating box 11 through the film coating hole 111, the film coating assembly 2 is utilized to coat oil in the oil storage cavity 112 on the outer surface of the steel wire to form an oil film, the steel wire drives the oil film to leave the film coating box 11 through the film coating hole 111, the oil of the oil film drops on the oil return plate 12, the baffle 121 limits the movement of the oil, the recovery of the oil is completed, the steel wire is automatically wound through the winding assembly 3 after passing through the oil return plate 12, the film coating of the steel wire is automatically completed, the automation degree of the steel wire film coating is improved, and the film coating efficiency of the steel wire is improved.

Referring to fig. 2, a tensioning mechanism for tensioning the steel wire may be arranged outside the film covering frame 1, so as to tension the steel wire when the steel wire enters the film covering box 11, thereby reducing influence on the film covering quality of the steel wire due to the steel wire being in a loose state.

Referring to fig. 2, an observation port 113 is arranged on the top wall of the film covering box 11, a sealing cover 114 is hinged at the observation port 113, the sealing cover 114 can be hinged with the film covering box 11 through a torsion spring, and the cross-sectional area of the sealing cover 114 is larger than that of the observation port 113; the observation port 113 is opened by rotating the sealing cover 114, so that a worker can conveniently monitor the steel wire film covering condition in the film covering box 11 in real time, and the sealing cover 114 reduces the possibility that oil splashes through the observation port 113 when the steel wire is covered with a film.

Referring to fig. 3, the film covering assembly 2 includes a film covering motor 21, a driving shaft 22 and a film covering plate 23, the film covering motor 21 is fixed on the outer side wall of the film covering box 11 through bolts, the film covering motor 21 adopts a speed reduction motor, the driving shaft 22 is rotatably connected on the outer side wall of the film covering box 11, the end wall of the driving shaft 22 is fixedly connected with a motor shaft of the film covering motor 21, a plurality of driving bevel gears 221 are arranged on the driving shaft 22, film covering shafts 24 are rotatably connected on the side surfaces of the film covering box 11, the number of the film covering shafts 24 is consistent with that of the driving bevel gears 221, the plurality of film covering shafts 24 correspond to the plurality of driving bevel gears 221 one to one, one end of the film covering shafts 24 extends out of the film covering box 11, and one end of the film covering shaft 24 extending out of the film covering box 11 is welded with a driven bevel gear 241 engaged with the driving bevel gears 221.

Referring to fig. 3, the film-coated plates 23 are welded at one end of the film-coated shaft 24, which is far away from the drive bevel gear 221, the cross section of the film-coated plate 23 is circular, one side of the film-coated plate 23 extends into the oil storage cavity 112, the number of the film-coated plates 23 is consistent with that of the film-coated shafts 24, a plurality of film-coated plates 23 correspond to a plurality of film-coated shafts 24 one by one, and a plurality of film-coated bristles 25 are fixed at one end of the film-coated plate 23, which is far away from the film-coated shafts 24; after the steel wire enters the film covering box 11, the film covering motor 21 is started, the film covering motor 21 drives the driving shaft 22 to rotate, the driving shaft 22 drives the driving bevel gear 221 to rotate, the driving bevel gear 221 drives the driven bevel gear 241 to rotate, the driven bevel gear 241 drives the film covering shaft 24 to rotate, the film covering shaft 24 drives the film covering plate 23 to rotate, the film covering plate 23 firstly drives the film covering bristles 25 to enter the oil storage cavity 112, after oil in the oil storage cavity 112 is attached to the film covering bristles 25, the film covering plate 23 then drives the film covering bristles 25 to be close to the steel wire, and after the film covering bristles 25 are in contact with the steel wire, the oil is smoothly coated on the steel wire, so that the film covering processing of the steel wire is automatically completed.

Referring to fig. 4 and 5, the film covering frame 1 is provided with a limiting frame 13, the limiting frame 13 is located between the film covering box 11 and the winding assembly 3, the side surfaces of the limiting frame 13 are respectively and rotatably connected with a guide wheel 131 and a limiting wheel 132, the guide wheel 131 is located on one side of the limiting frame 13 close to the film covering box 11, the limiting wheel 132 is located on one end of the limiting frame 13 close to the winding assembly 3, and the peripheral wall of the guide wheel 131 is provided with a guide groove 133 for a steel wire to pass through.

Referring to fig. 5, the winding assembly 3 includes a winding motor 31, a winding shaft 32 and a winding disc 33, the winding motor 31 is fixed on the film covering frame 1 through a bolt, the winding motor 31 is located below the oil return plate 12, a driving wheel 311 is fixed on a motor shaft of the winding motor 31, a winding belt 34 is sleeved on the driving wheel 311, the winding shaft 32 is rotatably connected to the film covering frame 1, a driven wheel 321 is welded on an end wall of the winding shaft 32, one end of the winding belt 34 far away from the driving wheel 311 is sleeved on the driven wheel 321, the winding disc 33 is fixed on the winding shaft 32, and the winding disc 33 is arranged opposite to the guide wheel 131; when the steel wire is wound, the steel wire penetrates into the guide groove 133, penetrates through a gap between the guide wheel 131 and the limiting wheel 132 and then is wound on the winding disc 33, the winding motor 31 is started again, the winding motor 31 drives the driving wheel 311 to rotate, the driving wheel 311 drives the winding belt 34 to rotate, the winding belt 34 drives the driven wheel 321 to rotate, the driven wheel 321 drives the winding shaft 32 to rotate, and the winding shaft 32 drives the winding disc 33 to rotate, so that the winding of the steel wire is automatically completed.

Referring to fig. 4, a hand wheel 322 is welded at one end of the winding shaft 32 far away from the driven wheel 321, and the winding shaft 32 is conveniently driven to rotate by operating the hand wheel 322, so that the winding of the steel wire can be conveniently adjusted manually.

The implementation principle of the automatic film covering device for the traceless steel wire bundling on the surface is as follows: when carrying out the tectorial membrane to the steel wire, inject into fluid in oil storage cavity 112 earlier, pass tectorial membrane case 11 and be connected with rolling component 3 with the steel wire again, utilize rolling component 3 pulling steel wire constantly to get into in tectorial membrane case 11, when the steel wire gets into in tectorial membrane case 11, tectorial membrane subassembly 2 carries out the tectorial membrane processing to the steel wire, the steel wire is worn out behind tectorial membrane case 11 after the tectorial membrane, utilize the steel wire rolling after rolling component 3 will accomplish the tectorial membrane, with this automatic tectorial membrane to the steel wire of accomplishing, the degree of automation of improvement steel wire tectorial membrane, thereby improve the tectorial membrane efficiency of steel wire.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims

1. Automatic tectorial membrane device of steel wire is tied up to no trace in surface, its characterized in that: including tectorial membrane frame (1), set up on tectorial membrane frame (1) and supply tectorial membrane box (11) that the steel wire passed and set up in tectorial membrane box (11) and be used for carrying out tectorial membrane subassembly (2) of tectorial membrane to the steel wire is automatic, be equipped with oil storage cavity (112) in tectorial membrane box (11), one side of tectorial membrane subassembly (2) stretches into in oil storage cavity (112), be equipped with rolling subassembly (3) of automatic rolling steel wire on tectorial membrane frame (1).

2. The automatic film-coating device for the surface traceless binding steel wire according to the claim 1, which is characterized in that: tectorial membrane subassembly (2) are including setting up tectorial membrane motor (21), rotation connection drive shaft (22) on tectorial membrane box (11) and setting up tectorial membrane board (23) in tectorial membrane box (11) on tectorial membrane box (11), tectorial membrane motor (21) with drive shaft (22) are connected, be fixed with tectorial membrane axle (24) on the side of tectorial membrane board (23), the end wall of tectorial membrane axle (24) stretch out tectorial membrane box (11) and with drive shaft (22) are connected, tectorial membrane axle (24) with tectorial membrane box (11) rotate to be connected, one side of tectorial membrane board (23) is stretched into in oil storage cavity (112), tectorial membrane board (23) are kept away from one side of tectorial membrane axle (24) is fixed with a plurality of tectorial membrane brush hair (25), tectorial membrane brush hair (25) are inconsistent with the steel wire.

3. The automatic film-coating device for the surface traceless binding steel wire according to the claim 1, which is characterized in that: the film covering frame (1) is provided with an oil return plate (12), a baffle (121) is annularly arranged on the top wall of the oil return plate (12), the oil return plate (12) is located between the film covering frame (11) and the winding assembly (3), and the oil return plate (12) is located below the steel wire.

4. The automatic film-coating device for the surface traceless binding steel wire according to the claim 1, which is characterized in that: an observation port (113) is arranged on the top wall of the film covering box (11).

5. The automatic film-coating device for the surface traceless binding steel wire according to claim 4, wherein: the observation port (113) is hinged with a sealing cover (114) used for sealing the observation port (113).

6. The automatic film-coating device for the surface traceless binding steel wire according to the claim 1, which is characterized in that: rolling subassembly (3) are including setting up rolling motor (31) on tectorial membrane frame (1), rotating wind-up axle (32) of connecting on tectorial membrane frame (1) and fixing wind-up dish (33) on wind-up axle (32), rolling motor (31) with be connected through rolling belt (34) between wind-up axle (32).

7. The automatic film-coating device for the surface traceless binding steel wire according to the claim 6, which is characterized in that: be equipped with spacing (13) on tectorial membrane frame (1), spacing (13) are located rolling dish (33) with between tectorial membrane box (11), one side that spacing (13) are close to tectorial membrane box (11) is rotated and is connected with leading wheel (131), one side that spacing (13) are close to rolling dish (33) is equipped with spacing wheel (132).

8. The automatic film-coating device for the surface traceless binding steel wire according to claim 7, wherein: the peripheral wall of the guide wheel (131) is provided with a guide groove (133) for the steel wire to pass through.