CN214109865U - Bevel gear deburring device - Google Patents
Bevel gear deburring device Download PDFInfo
- Publication number
- CN214109865U CN214109865U CN202022678583.7U CN202022678583U CN214109865U CN 214109865 U CN214109865 U CN 214109865U CN 202022678583 U CN202022678583 U CN 202022678583U CN 214109865 U CN214109865 U CN 214109865U
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- bevel gear
- plate
- disc
- lifting mechanism
- control switch
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- 230000007246 mechanism Effects 0.000 claims abstract description 35
- 238000005498 polishing Methods 0.000 claims description 13
- 230000005611 electricity Effects 0.000 claims description 6
- 230000008878 coupling Effects 0.000 claims description 2
- 238000010168 coupling process Methods 0.000 claims description 2
- 238000005859 coupling reaction Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 2
- 210000003781 tooth socket Anatomy 0.000 description 5
- 238000003754 machining Methods 0.000 description 4
- 125000004122 cyclic group Chemical group 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000005242 forging Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 229910001651 emery Inorganic materials 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The utility model discloses a bevel gear deburring device, which comprises a bottom plate, a driving mechanism and a lifting mechanism; a bottom plate: four corners of the upper surface of the U-shaped plate are provided with fixing holes, the left side of the upper surface of the bottom plate is provided with an upright post, the right side of the upper surface of the bottom plate is provided with a U-shaped plate, the right side of the upper surface of the U-shaped plate is fixedly connected with the lower surface of the supporting plate through uniformly arranged supporting columns, the upper surface of the supporting plate is rotatably connected with a rotating disc through a first bearing, and the center of the upper surface of the rotating disc is provided with a bevel gear through a bolt; a driving mechanism: the U-shaped plate is arranged on the surface of the U-shaped plate; a lifting mechanism: the lifting mechanism is arranged on the right side surface of the upright post and the upper end of the upright post respectively, a grinding motor is arranged on the right side of the lower surface of the lifting mechanism through a connecting block, and a grinding wheel is arranged on an output shaft of the grinding motor; wherein: the bevel gear deburring device is characterized by further comprising a control switch group, wherein the control switch group is arranged in the middle of the upper surface of the bottom plate, and the bevel gear deburring device is good in deburring effect and high in efficiency.
Description
Technical Field
The utility model relates to a gear machining technical field specifically is a bevel gear burring device.
Background
The bevel gear part is a common automobile part, the bevel gear is mainly used for transmission of two crossed shafts, an included angle between the two shafts is usually 90 degrees and can also be smaller than 90 degrees, and at the present stage, the processing process of the bevel gear roughly comprises three links of hot die forging, cold finishing and machining, wherein: the basic outline of a product can be finished through hot die forging and cold finishing, the bevel gear part of the bevel gear is cut by a cutting tool to finish the final forming of the bevel gear part in machining, burrs are easily left at the tooth large end of the bevel gear part by the cutting tool in the machining process, manual grinding is generally adopted in the prior art for removing the burrs, burrs at the end of each tooth socket can be removed one by one through a file for manual grinding, the grinding speed is low, and the grinding quality can be different depending on people and the burrs can be removed in a missing mode.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is to overcome current defect, provide a bevel gear burring device, the burring is efficient and get rid of high quality, can effectively solve the problem in the background art.
In order to achieve the above object, the utility model provides a following technical scheme: a bevel gear deburring device comprises a bottom plate, a driving mechanism and a lifting mechanism;
a bottom plate: four corners of the upper surface of the U-shaped plate are provided with fixing holes, the left side of the upper surface of the bottom plate is provided with an upright post, the right side of the upper surface of the bottom plate is provided with a U-shaped plate, the right side of the upper surface of the U-shaped plate is fixedly connected with the lower surface of the supporting plate through uniformly arranged supporting columns, the upper surface of the supporting plate is rotatably connected with a rotating disc through a first bearing, and the center of the upper surface of the rotating disc is provided with a bevel gear through a bolt;
a driving mechanism: the U-shaped plate is arranged on the surface of the U-shaped plate;
a lifting mechanism: the lifting mechanism is arranged on the right side surface of the upright post and the upper end of the upright post respectively, a grinding motor is arranged on the right side of the lower surface of the lifting mechanism through a connecting block, and a grinding wheel is arranged on an output shaft of the grinding motor;
wherein: the automatic deburring machine is characterized by further comprising a control switch group, the control switch group is arranged in the middle of the upper surface of the base plate, the input end of the polishing motor is electrically connected with the output end of the control switch group, the input end of the control switch group is electrically connected with an external power supply, one motor can simultaneously drive the polishing wheel to move and the bevel gear to rotate, the synchronism of operation can be guaranteed not to conflict, only one tooth groove is rotated at each time, burrs are sequentially removed from a single tooth groove, the deburring quality is guaranteed, and along with the rotation of the disc, burrs of each tooth groove of the bevel gear can be polished by the polishing wheel in a reciprocating mode.
Further, actuating mechanism includes driving motor, disc and cyclic annular arch, driving motor passes through the spliced pole and sets up in the lower surface left side of U template, and the disc passes through the second bearing to be connected with the upper surface rotation of U template, and the lower surface center pin of disc extends the lower surface of U template and through shaft coupling and driving motor's output shaft fixed connection, and the upper surface edge of disc is equipped with cyclic annular arch, and driving motor's input electricity connection control switch group's output provides power for the rotation of bevel gear and the removal of the wheel of polishing.
Further, lifting mechanism includes slide, traveller, wheel, rectangle post and spherical arch, the slide sets up in the right flank of stand, and sliding connection has the traveller in the slide opening of slide, and the lower extreme of traveller rotates through the second pivot and is connected with the wheel, and the wheel sets up with cyclic annular protruding cooperation, and the upper end of stand rotates through first pivot and is connected with the rectangle post, and the spherical arch that the traveller upper surface set up corresponds with the spherical groove position of rectangle post, and the lower surface right side of rectangle post is passed through the connecting block and is connected with polishing motor's last fixed surface, can drive the emery wheel of polishing and the separation of bevel gear.
The bevel gear is arranged on the outer arc surface of the circular disc, the tooth-shaped bulge corresponds to the annular bulge, the gear is arranged at the lower end of the outer surface of the circular shaft of the rotating disc, and the gear and the bevel gear are consistent in tooth number and can drive the bevel gear to rotate.
Further, still include rectangular plate and spring, the rectangular plate sets up in the left surface of stand, and the spring sets up between the upper surface of rectangular plate and the lower surface of rectangle post, can drive the rectangle post and reset, guarantees the effect of polishing.
Compared with the prior art, the beneficial effects of the utility model are that: this bevel gear burring device has following benefit:
the control switch group is controlled, the grinding motor operates, the output shaft of the grinding motor rotates to drive the grinding wheel to rotate, the grinding wheel is in contact with burrs at the end of a tooth socket of the bevel gear, the burrs are ground by the rotating grinding wheel, the driving motor operates, the output shaft of the driving motor rotates to drive the disc to rotate, the annular bulge rotates around the axis of the disc, the annular bulge is in contact with the wheel, the wheel moves upwards under the limitation of the sliding seat and the sliding column, the sliding column slides upwards along the sliding seat, the spherical bulge moves upwards, the right end of the rectangular column rotates upwards along the first rotating shaft at the upper end of the upright column, the grinding motor and the grinding wheel rotate upwards along the first rotating shaft at the upper end of the upright column, the grinding wheel is higher than the tooth height of the bevel gear, the spring is pressed downwards at the left end of the rectangular column, the tooth-shaped bulge rotates the toggle gear, the rotating disc rotates, the bevel gear rotates, and the bevel gear rotates for the distance of one tooth socket because only one tooth-shaped bulge exists, the polishing plate is positioned above the tooth groove of the next bevel gear, when the wheel is not contacted with the annular bulge, the compressed spring drives the left end of the rectangular column to rotate upwards along the first rotating shaft at the upper end of the upright column, the polishing wheel polishes burrs at the end of the next tooth groove of the bevel gear in the same way, the tooth-shaped bulge and the annular bulge can be driven to move along with the rotation of the disc, thereby synchronously driving the grinding wheel to be separated from the bevel gear and the bevel gear to rotate, ensuring that each tooth socket can be ground, simultaneously driving the grinding wheel to move and the bevel gear to rotate by one motor, ensuring that the synchronism of the operation does not conflict, and only one tooth groove is rotated each time, the burr is removed from a single tooth groove in sequence, the deburring quality is ensured, and the grinding wheel can grind the burrs at the end of each tooth groove of the bevel gear in a reciprocating motion along with the rotation of the disc without damaging the surfaces of the teeth.
Drawings
FIG. 1 is a schematic structural view of the present invention;
fig. 2 is a schematic view of the front plan structure of the present invention.
In the figure: the device comprises a base plate 1, a fixing hole 2, a control switch group 3, a 4U-shaped plate, an upright post 5, a support plate 6, a rotating disk 7, a driving mechanism 8, a driving motor 81, a disk 82, an annular protrusion 83, a lifting mechanism 9, a sliding seat 91, a sliding column 92, a wheel 93, a rectangular column 94, a spherical protrusion 95, a bevel gear 10, a grinding motor 11, a grinding wheel 12, a gear 13, a tooth-shaped protrusion 14, a rectangular plate 15 and a spring 16.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-2, the present invention provides a technical solution: a bevel gear deburring device comprises a bottom plate 1, a driving mechanism 8 and a lifting mechanism 9;
bottom plate 1: four corners of the upper surface of the base plate are provided with fixing holes 2, the base plate 1 provides an installation position for an upper mechanism, the fixing holes 2 facilitate the fixing of the device, the left side of the upper surface of the base plate 1 is provided with an upright post 5, the upright post 5 provides an installation position and a support for the upper mechanism, the right side of the upper surface of the base plate 1 is provided with a U-shaped plate 4, the U-shaped plate 4 provides an installation position and a support for the upper mechanism, the right side of the upper surface of the U-shaped plate 4 is fixedly connected with the lower surface of a supporting plate 6 through uniformly arranged supporting columns, the upper surface of the supporting plate 6 is rotatably connected with a rotating disc 7 through a first bearing, the center of the upper surface of the rotating disc 7 is provided with a bevel gear 10 through a bolt, the bevel gear 10 needing to be deburred is placed at the center of the upper surface of the rotating disc 7, and the bolt penetrates through a through hole of the bevel gear 10 to be fixed with a threaded hole of the rotating disc 7;
the drive mechanism 8: the driving mechanism 8 comprises a driving motor 81, a disc 82 and an annular bulge 83, the driving motor 81 is arranged on the left side of the lower surface of the U-shaped plate 4 through a connecting column, the disc 82 is rotatably connected with the upper surface of the U-shaped plate 4 through a second bearing, the lower surface central shaft of the disc 82 extends out of the lower surface of the U-shaped plate 4 and is fixedly connected with the output shaft of the driving motor 81 through a coupler, the annular bulge 83 is arranged at the edge of the upper surface of the disc 82, the input end of the driving motor 81 is electrically connected with the output end of the control switch group 3, the driving motor 81 runs, the output shaft of the driving motor 81 rotates to drive the disc 82 to rotate, and the annular bulge 83 rotates around the axis of the disc 82;
the lifting mechanism 9: the grinding wheel is arranged on the right side of the upright post 5 and the upper end of the upright post 5 respectively, a grinding motor 11 is arranged on the right side of the lower surface of the lifting mechanism 9 through a connecting block, a grinding wheel 12 is arranged on an output shaft of the grinding motor 11, the lifting mechanism 9 comprises a sliding seat 91, a sliding post 92, a wheel 93, a rectangular post 94 and a spherical bulge 95, the sliding seat 91 is arranged on the right side of the upright post 5, the sliding post 92 is connected in a sliding hole of the sliding seat 91 in a sliding manner, the lower end of the sliding post 92 is rotatably connected with the wheel 93 through a second rotating shaft, the wheel 93 is matched with the annular bulge 83, the rectangular post 94 is rotatably connected with the upper end of the upright post 5 through a first rotating shaft, the spherical bulge 95 arranged on the upper surface of the sliding post 92 corresponds to the spherical groove of the rectangular post 94, the right side of the lower surface of the rectangular post 94 is fixedly connected with the upper surface of the grinding motor 11 through the connecting block, the annular bulge 83 is contacted with the wheel 93, the wheel 93 moves up under the limitation of the sliding seat 91 and the sliding post 92, the sliding column 92 slides upwards along the sliding seat 91, the spherical bulge 95 moves upwards, the right end of the rectangular column 94 rotates upwards along the first rotating shaft at the upper end of the upright post 5, the grinding motor 11 and the grinding wheel 12 rotate upwards along the first rotating shaft at the upper end of the upright post 5, and then the grinding wheel 12 is higher than the teeth of the bevel gear 10;
wherein: the bevel gear mechanism further comprises a gear 13 and a tooth-shaped bulge 14, wherein the tooth-shaped bulge 14 is arranged on the outer arc surface of the disc 82, the tooth-shaped bulge 14 corresponds to the annular bulge 83 in position, the gear 13 is arranged at the lower end of the outer surface of the circular shaft of the rotating disc 7, the gear 13 and the bevel gear 10 are consistent in tooth number, the tooth-shaped bulge 14 drives the gear 13 to rotate, the rotating disc 7 rotates, the bevel gear 10 rotates, and the bevel gear 10 rotates by the distance of one tooth groove because only one tooth-shaped bulge 14 is arranged;
wherein: the vertical column structure further comprises a rectangular plate 15 and a spring 16, wherein the rectangular plate 15 is arranged on the left side face of the vertical column 5, the spring 16 is arranged between the upper surface of the rectangular plate 15 and the lower surface of the rectangular column 94, the' rectangular plate 15 supports the spring 16, the spring 16 is pressed down by the left end of the rectangular column 94, and the compressed spring 16 drives the left end of the rectangular column 94 to rotate upwards along the first rotating shaft at the upper end of the vertical column 5;
wherein: still include control switch group 3, control switch group 3 sets up in the upper surface middle part of bottom plate 1, and the output of control switch group 3 is connected to the input electricity of motor 11 of polishing, and external power source is connected to control switch group 3's input electricity.
When in use: placing a bevel gear 10 to be deburred at the center of the upper surface of a rotating disc 7, fixing the bevel gear 10 with a threaded hole of the rotating disc 7 by a bolt penetrating through a through hole of the bevel gear 10, operating a control switch group 3, operating a grinding motor 11, rotating an output shaft of the grinding motor 11 to drive a grinding wheel 12 to rotate, enabling the grinding wheel 12 to be in contact with burrs at the end of a tooth socket of the bevel gear 10, grinding the burrs by the rotating grinding wheel 12, operating a driving motor 81, enabling the output shaft of the driving motor 81 to rotate to drive a disc 82 to rotate, enabling an annular bulge 83 to rotate around the axis of the disc 82, enabling the annular bulge 83 to be in contact with a wheel 93, enabling the wheel 93 to move upwards under the limitation of a sliding seat 91 and a sliding column 92, enabling the sliding column 92 to slide upwards along the sliding seat 91, enabling a spherical bulge 95 to move upwards, enabling the right end of a rectangular column 94 to rotate upwards along a first rotating shaft at the upper end of an upright post 5, and enabling the grinding motor 11 and the grinding wheel 12 to rotate upwards along the first rotating shaft at the upper end of the upright post 5, and then the grinding wheel 12 is higher than the tooth height of the bevel gear 10, the spring 16 is pressed downwards at the left end of the rectangular column 94, the toggle gear 13 is rotated by the tooth-shaped protrusion 14, the rotating disc 7 rotates, the bevel gear 10 rotates, because only one tooth-shaped protrusion 14 is arranged, the bevel gear 10 rotates for the distance of one tooth groove, the grinding sheet 12 is positioned above the tooth groove of the next bevel gear 10, when the wheel 93 is not in contact with the annular protrusion 83, the compressed spring 16 drives the left end of the rectangular column 94 to rotate upwards along the first rotating shaft at the upper end of the upright post 5, the grinding wheel 12 grinds burrs at the end of the next tooth groove of the bevel gear 10 in a similar way, the tooth-shaped protrusion 14 and the annular protrusion 83 can be driven to move along with the rotation of the disc 82, the grinding wheel 12 can be driven to be separated from the bevel gear 10 and the bevel gear 10 can rotate synchronously, and each tooth groove can be guaranteed to be ground.
It should be noted that the driving motor 81 disclosed in this embodiment can be freely configured according to practical application scenarios, the driving motor 81 can be a gear reduction single-phase asynchronous motor 6RK250RGN-CF manufactured by zhejiang mai machine electric limited, and the control switch group 3 controls the driving motor 81 and the polishing motor 11 to work by a method commonly used in the prior art.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. The utility model provides a bevel gear burring device which characterized in that: comprises a bottom plate (1), a driving mechanism (8) and a lifting mechanism (9);
base plate (1): four corners of the upper surface of the base plate are provided with fixing holes (2), the left side of the upper surface of the base plate (1) is provided with an upright post (5), the right side of the upper surface of the base plate (1) is provided with a U-shaped plate (4), the right side of the upper surface of the U-shaped plate (4) is fixedly connected with the lower surface of a supporting plate (6) through uniformly arranged supporting columns, the upper surface of the supporting plate (6) is rotatably connected with a rotating disc (7) through a first bearing, and the center of the upper surface of the rotating disc (7) is provided with a;
drive mechanism (8): the U-shaped plate is arranged on the surface of the U-shaped plate (4);
lifting mechanism (9): the lifting mechanism is respectively arranged on the right side surface of the upright post (5) and the upper end of the upright post (5), a grinding motor (11) is arranged on the right side of the lower surface of the lifting mechanism (9) through a connecting block, and a grinding wheel (12) is arranged on an output shaft of the grinding motor (11);
wherein: still include control switch group (3), control switch group (3) set up in the upper surface middle part of bottom plate (1), and the output of control switch group (3) is connected to the input electricity of motor (11) of polishing, and external power source is connected to the input electricity of control switch group (3).
2. A bevel gear deburring apparatus as claimed in claim 1, wherein: actuating mechanism (8) include driving motor (81), disc (82) and annular arch (83), driving motor (81) set up in the lower surface left side of U template (4) through the spliced pole, and disc (82) are connected through the upper surface rotation of second bearing with U template (4), and the lower surface center pin of disc (82) extends the lower surface of U template (4) and the output shaft fixed connection through shaft coupling and driving motor (81), and the upper surface edge of disc (82) is equipped with annular arch (83), and the output of control switch group (3) is connected to the input electricity of driving motor (81).
3. A bevel gear deburring apparatus as claimed in claim 2, wherein: lifting mechanism (9) are including slide (91), traveller (92), wheel (93), rectangle post (94) and spherical arch (95), slide (91) set up in the right flank of stand (5), sliding connection has traveller (92) in the slide opening of slide (91), the lower extreme of traveller (92) rotates through the second pivot and is connected with wheel (93), wheel (93) and annular arch (83) cooperation set up, the upper end of stand (5) rotates through first pivot and is connected with rectangle post (94), spherical arch (95) that traveller (92) upper surface set up correspond with the spherical recess position of rectangle post (94), the upper surface fixed connection of connecting block and polishing motor (11) is passed through on the lower surface right side of rectangle post (94).
4. A bevel gear deburring apparatus as claimed in claim 2, wherein: the gear type bevel gear is characterized by further comprising a gear (13) and tooth-shaped protrusions (14), the tooth-shaped protrusions (14) are arranged on the outer arc surface of the disc (82), the tooth-shaped protrusions (14) correspond to the annular protrusions (83), the gear (13) is arranged at the lower end of the outer surface of the circular shaft of the rotating disc (7), and the number of teeth of the gear (13) is consistent with that of the bevel gear (10).
5. A bevel gear deburring apparatus as claimed in claim 3 wherein: the vertical column type solar cell is characterized by further comprising a rectangular plate (15) and a spring (16), wherein the rectangular plate (15) is arranged on the left side face of the vertical column (5), and the spring (16) is arranged between the upper surface of the rectangular plate (15) and the lower surface of the rectangular column (94).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022678583.7U CN214109865U (en) | 2020-11-18 | 2020-11-18 | Bevel gear deburring device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022678583.7U CN214109865U (en) | 2020-11-18 | 2020-11-18 | Bevel gear deburring device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214109865U true CN214109865U (en) | 2021-09-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022678583.7U Expired - Fee Related CN214109865U (en) | 2020-11-18 | 2020-11-18 | Bevel gear deburring device |
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| Country | Link |
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| CN (1) | CN214109865U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113857989A (en) * | 2021-10-08 | 2021-12-31 | 泰州市金鹰齿轮有限公司 | Deburring processing equipment for producing mechanical transmission part alloy bevel gear |
| CN115026665A (en) * | 2022-05-30 | 2022-09-09 | 玉环普天单向器有限公司 | Deburring equipment for star wheel of transmission isolator |
| CN116100086A (en) * | 2022-11-16 | 2023-05-12 | 江苏新银叶传动机电有限公司 | Polishing device for gear machining for wind driven generator and using method |
| CN118438283A (en) * | 2024-07-11 | 2024-08-06 | 江西机电职业技术学院 | Polishing equipment for processing gears of new energy automobiles |
-
2020
- 2020-11-18 CN CN202022678583.7U patent/CN214109865U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113857989A (en) * | 2021-10-08 | 2021-12-31 | 泰州市金鹰齿轮有限公司 | Deburring processing equipment for producing mechanical transmission part alloy bevel gear |
| CN115026665A (en) * | 2022-05-30 | 2022-09-09 | 玉环普天单向器有限公司 | Deburring equipment for star wheel of transmission isolator |
| CN115026665B (en) * | 2022-05-30 | 2023-11-21 | 玉环普天单向器有限公司 | Deburring equipment for gearbox isolator star wheel |
| CN116100086A (en) * | 2022-11-16 | 2023-05-12 | 江苏新银叶传动机电有限公司 | Polishing device for gear machining for wind driven generator and using method |
| CN118438283A (en) * | 2024-07-11 | 2024-08-06 | 江西机电职业技术学院 | Polishing equipment for processing gears of new energy automobiles |
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