CN214103204U - Novel short cigarette supply mechanism - Google Patents
Novel short cigarette supply mechanism Download PDFInfo
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- CN214103204U CN214103204U CN202021696522.7U CN202021696522U CN214103204U CN 214103204 U CN214103204 U CN 214103204U CN 202021696522 U CN202021696522 U CN 202021696522U CN 214103204 U CN214103204 U CN 214103204U
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Abstract
The utility model provides a novel short cigarette supply mechanism, which comprises a cigarette catching wheel, a cutting wheel, a dislocation wheel, a separating wheel and a converging wheel, wherein the cutting wheel is provided with a cigarette cutting device for cutting a long cigarette rod into four short cigarette rods and a first separating guide rail for forming two groups of two short cigarette rods; a small washboard is hung on the dislocation wheel and is configured to dislocate the two groups of double-section short tobacco rods into short tobacco rods with front and back double rows of dislocation; the separating wheel is provided with a second separating guide rail which forms two rows of orderly short tobacco rods inside and outside; the converging wheel is configured to form a cigarette combination of a single-length cigarette rod, a double-mouth-length filter rod and a single-length cigarette rod. The cigarette supply mechanism for the cigarette with the length of four times realizes the cigarette supply mode of the short cigarette which is formed by converging the long cigarette rod with the filter rod with the length of double mouths after receiving, cutting, separating, dislocating and re-separating, solves the problem of online production of a cigarette rod forming machine and a mouth connecting machine, and improves the production efficiency of the short cigarette.
Description
Technical Field
The utility model belongs to the short cigarette field of tobacco processing equipment production non-traditional standard cigarette, in particular to novel short cigarette of low temperature incombustible supplies cigarette mechanism.
Background
At present, in the tobacco machinery industry, particularly in the field of cigarette making machine sets, two relatively mature schemes are mainly adopted for a cigarette supply mode between a cigarette making machine and a mouth connecting machine, and one scheme is that the mouth connecting machine receives a cigarette rod with double cigarette length from the cigarette making machine; the other is that the mouth-jointing machine receives the cigarette rods with single cigarette length from the cigarette making machine; the cigarette rods with single cigarette length and the filter rods with double cigarette mouths are converged in two rows of inner and outer rows of single cigarette length and double cigarette mouth length in the processing process, so that a cigarette combination of the single cigarette length cigarette rods, the filter rods with double cigarette mouths and the single cigarette length cigarette rods is formed.
In recent years, new types of tobacco have developed rapidly, and cigarettes of this type are gradually entering the market with a low health risk profile. Because the novel tobacco adopts a low-temperature heating and baking mode, the cigarette length part of the common low-temperature non-combustible short cigarette is shorter, generally 12-17 mm. The cutting length of the cigarette rod manufactured by the existing cigarette rod forming machine is about 50 mm at the shortest, which is mainly influenced by the cutting principle of the cutter head of the existing cigarette rod forming machine; if the cutting length of the cigarette rod is shorter, the cut of the cigarette rod is an inclined plane, and the cigarette rod does not meet the cigarette production standard. Therefore, the cutterhead of the existing cigarette rod forming machine cannot cut out cigarette rods with single or double short cigarette length, and the excessively short cigarette rods are not beneficial to conveying before entering the cigarette catching wheel. Therefore, the prior art has the problem that the on-line production of short cigarettes cannot be realized because the cigarette rod forming machine cannot provide the cigarette rod with the proper length for the mouth connecting machine, and the production efficiency of the short cigarettes is influenced.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model provides a novel short cigarette supply mechanism to solve the difficult technical problem of the unable online production short cigarette of tobacco rod make-up machine and nipple machine.
In order to solve the technical problem, the utility model discloses a technical scheme be:
a novel short cigarette supply mechanism comprises:
a cigarette catching wheel configured to receive and convey long cigarette rods having four times the cigarette length output by the cigarette rod forming machine;
the cutting wheel is configured to receive the long cigarette rods conveyed by the cigarette catching wheel, and a cigarette cutting device and a first separation guide rail are arranged on the cutting wheel, wherein the cigarette cutting device is configured to be in contact with the long cigarette rods on the cutting wheel so as to cut the long cigarette rods into four short cigarette rods; the first separating guide rail is configured to contact the short tobacco rods on the cutting wheel so as to divide the four short tobacco rods from the middle into two groups of two short tobacco rods;
the dislocation wheel is configured to receive the two groups of double-section short tobacco rods transmitted by the cutting wheel, a small washboard is hung on the dislocation wheel, and the small washboard is configured to be in contact with two sections of short tobacco rods in the middle of the two groups of double-row short tobacco rods so as to roll on the dislocation wheel to dislocate the two groups of double-section short tobacco rods into front and back double-row dislocated short tobacco rods;
the separating wheel is configured to receive the short tobacco rods which are conveyed by the dislocation wheel and are staggered in the front and back double rows, a second separating guide rail is arranged on the separating wheel and is configured to be in contact with the short tobacco rods on the separating wheel so as to separate the short tobacco rods which are staggered in the front and back double rows into inner and outer rows of tidy short tobacco rods, wherein the separation distance of the inner and outer rows of tidy short tobacco rods is greater than the length of a double-mouth-length filter stick;
and the converging wheel is configured to receive the inner row of orderly short cigarette rods and the outer row of orderly short cigarette rods transmitted by the separating wheel and converge the short cigarette rods with double-mouth-length filter sticks to form a cigarette combination of single-cigarette-length cigarette rods, double-mouth-length filter sticks and single-cigarette-length cigarette rods.
Herein, "short tobacco rod" means a single-length tobacco rod, and "four-length tobacco rod" and "double-length tobacco rod" are both based on the single-length tobacco rod, so that "long tobacco rod with four-length tobacco rod" means a tobacco rod with a length four times that of the short tobacco rod, and "double-length tobacco rod" means a tobacco rod with a length twice that of the short tobacco rod.
Based on the above, the surfaces of the cigarette catching wheel, the cutting wheel, the dislocation wheel, the separation wheel and the converging wheel are all provided with cigarette grooves, and the cigarette rods are conveyed through rotation.
Based on the above, the cigarette splitting device comprises two front cutters and a rear cutter which are connected in series, the two front cutters are arranged in parallel and clamped on the surface of the cutting wheel at intervals, and are configured to be in contact with the long cigarette rod and cut the long cigarette rod into two short cigarette rods and one double long cigarette rod which are arranged side by side, and the double long cigarette rod is positioned between the two short cigarette rods; the rear cutter is clamped on the surface of the cutting wheel and is configured to be in contact with the double-length cigarette rod and cut into another two short cigarette rods so as to obtain the four short cigarette rods.
Based on the above, the projection shape of the first separating guide rail on the surface of the cutting wheel is a triangle, and a first separating guide rail blade is installed at the front end of the first separating guide rail and configured to be embedded into a central notch to separate the four short tobacco rods from the middle of the other two short tobacco rods to form the two groups of two-section short tobacco rods, wherein the central notch is formed by cutting the double-section long tobacco rod by the rear cutter. Preferably, the thickness of the first separation guide blade is smaller than the blade thickness of the rear cutter.
Based on the above, the small washboard is installed at the position of the two short tobacco rods in the middle of the dislocation wheel.
Based on the above, the surface of the dislocation wheel is provided with a plurality of phase cigarette grooves and a plurality of rolling grooves, the phase cigarette grooves are provided with negative pressure holes, the middle parts of two adjacent phase cigarette grooves are communicated through the rolling grooves, the rolling grooves and the small rubbing plates are arranged oppositely, and the small rubbing plates and the dislocation wheel move relatively to roll the two sections of short cigarette rods in the middle to the communicated phase cigarette grooves.
Based on the above, the surface of the rolling groove and the rolling surface of the small washboard are both frosted and sprayed surfaces, and are both in contact with the two sections of short tobacco rods in the middle. Therefore, the friction force between the surface of the rolling groove and the rolling surface of the small rubbing plate and the short tobacco rod can be increased.
Based on the above, the projection shape of the second separation guide rail on the surface of the separation wheel is a trapezoid, and the inlet size of the second separation guide rail is smaller than the outlet size of the first separation guide rail; the size of the outlet of the second separating guide rail is larger than the length of the filter stick with double nozzle length.
Based on the above, the surface of the first separating guide rail contacting the cut end face of the short cigarette rod is a spiral curved surface, and the surface of the second separating guide rail contacting the cut end face of the short cigarette rod is a spiral curved surface. Therefore, the first separating guide rail and the second separating guide rail are respectively in point contact with the end surface of the cut of the short cigarette rod to avoid the damage of the cut as much as possible.
Therefore, compared with the prior art, the utility model provides a novel cigarette mechanism that supplies of short cigarette catches the cigarette wheel through setting gradually, the cutting wheel, the dislocation wheel, the separating wheel with join the wheel, can realize the long cigarette stick that has four times cigarette length with the cigarette stick make-up machine output through receiving, the cutting separation, dislocation and the long cigarette stick of reseparation back and the short cigarette mode of supplying of the long filter rod of double mouth, not only can solve in the short cigarette field of unconventional, the cigarette stick make-up machine can't realize the problem of online production because of can't providing the cigarette stick of the suitable length of mouth connecting machine, can also improve the production efficiency of short cigarette.
In addition, the cutting wheel in the cigarette supply mechanism of the novel short cigarette not only realizes the quartering cutting function, but also realizes the function of one-time separation; therefore, the novel short cigarette supply mechanism has the characteristics of high function integration level, simple structure, small space, convenience in maintenance, low cost and the like.
Drawings
FIG. 1 is a schematic diagram of the basic structure of one embodiment of the present invention;
FIG. 2 is a schematic process flow diagram of one embodiment of the present invention;
FIG. 3 is a schematic view of the layout of the middle cutter of the present invention;
fig. 4 is a schematic diagram of the operation of the first separation guide rail of the present invention;
FIG. 5 is a schematic diagram of the operation of the cigarette rod dislocation in the present invention;
fig. 6 is a schematic diagram of the operation of the second separation rail of the present invention.
Wherein the components in the figures are numbered as follows: 1. a smoke-catching wheel; 2. a cutting wheel; 3. a transmission case; 4. a small washboard; 5. a dislocation wheel; 6. a separating wheel; 7. a converging wheel; 8. a second separation rail; 9. a gas distribution box; 10. a first separation rail; 11. a slitting device; 111. a front cutter; 112. a rear cutter; 12. a long cigarette rod; 13. double nozzle length filter stick; 14. short tobacco rods; 51. a first smoke tank; 52. a second smoke tank; 53. rolling and twisting the groove; 54. and (4) negative pressure holes.
Detailed Description
The technical solution of the present invention will be described in further detail below with reference to specific embodiments, and it should be understood that the specific embodiments described herein are only for explaining the present invention, and are not used to limit the present invention.
Referring to fig. 1 and fig. 2, the present embodiment provides a novel short cigarette supply mechanism, including: a transmission case 3, a gas distribution case 9, a smoke-catching wheel 1, a cutting wheel 2, an offset wheel 5, a separating wheel 6 and a converging wheel 7. The cigarette cutting machine is characterized in that a transmission device is arranged in the transmission box 3, the transmission device is respectively connected with the cigarette catching wheel 1, the cutting wheel 2, the dislocation wheel 5, the separating wheel 6 and the converging wheel 7, the gas distribution box 9 is arranged on one side of the cigarette catching wheel 1, negative pressure air exists in the gas distribution box 9, and the negative pressure air is respectively communicated with the cigarette catching wheel 1, the cutting wheel 2, the dislocation wheel 5, the separating wheel 6 and the converging wheel 7, and the transmission device is the prior art and is not repeated herein. The cigarette catching wheel 1, the cutting wheel 2, the dislocation wheel 5, the separating wheel 6 and the converging wheel 7 are all provided with cigarette grooves on the surfaces, are sequentially connected from right to left, and realize the transmission of cigarette sticks through rotation. I.e. the rods on the mechanism travel from right to left.
The cigarette-catching wheel 1 comprises a clockwise rotating cigarette-catching drum which is mainly configured to receive long cigarette sticks 12 of four times the cigarette length from a cigarette-stick forming machine and to transfer them to the cutting wheel 2 for the next process.
The cutting wheel 2 rotates anticlockwise and is provided with a cigarette splitting device 11 and a first separating guide rail 10. The cigarette splitting device 11 is configured to divide the long cigarette rod 12 into four equal parts to obtain four short cigarette rods 14, that is, the four short cigarette rods are composed of four short cigarette rods 14 which are arranged side by side and at intervals and are orderly arranged. The first separating track 11 is configured to separate four short cigarette sticks 14 from the middle to form two groups of two short cigarette sticks, wherein two groups of two short cigarette sticks means that four short cigarette sticks 14 in the same column are separated from the middle to two groups, and each group is composed of two short cigarette sticks 14 arranged side by side. Therefore, the cutting wheel 2 is not only configured to receive the long tobacco rods 12 delivered by the tobacco-catching wheel 1, but also configured to deliver four rows of the short tobacco rods separated from the middle to the next process on the indexing wheel 5.
Referring also to fig. 3, the cigarette splitting device 11 includes two front cutters 111 and a rear cutter 112 connected in series. The front cutter 111 and the rear cutter 112 are both high-speed rotating cutters. The front cutter 111 and the rear cutter 112 are both just stuck on the surface of the cutting drum and are configured to cut the long cigarette rod 12 into four short cigarette rods 14. The two front cutters 111 are arranged in parallel and at intervals, and are configured to contact and cut the long cigarette rod 12 into two short cigarette rods and a double cigarette long cigarette rod, and the double cigarette long cigarette rod is positioned between the two short cigarette rods; the rear cutter 112 is configured to contact the double length cigarette rod and cut it into two further lengths of short cigarette rod to obtain four lengths of short cigarette rod. So, cigarette branch cuts device 11 can accomplish the partition of four equal parts long cigarette stick 12 to ensure four sections there is about Δ X's clearance between two sections middle short cigarette sticks 14 in the short cigarette stick 14, and Δ X is about the thickness of back cutter 112, so that first separation guide rail 10 separates central incision smoothly, wherein, this central incision by back cutter 112 cutting double cigarette long cigarette stick forms, also is located the incision between two sections middle short cigarette sticks.
Referring also to fig. 4, the projection of the first separating rail 10 on the surface of the cutting drum is triangular, and a blade with a thickness of 0.2 mm is installed at the front end, and the thickness of the blade is slightly smaller than that of the rear cutting knife 112, so as to be inserted into the central notch to separate the two short cigarette rods 14 in the middle. The side surface of the first separating guide rail 10 is in contact with the two middle short cigarette rods 14, and the side surface of the first separating guide rail 10 is a spiral curved surface so as to avoid the notch damage caused by point contact with the notch end surface of the short cigarette rod 14 as much as possible.
Referring to fig. 5, the shifting wheel 5 rotates clockwise, the surface of the shifting wheel 5 is provided with a plurality of phase smoke grooves and a plurality of rolling grooves 53, the phase smoke grooves are provided with negative pressure holes 54, and the middle parts of two adjacent phase smoke grooves are communicated through the rolling grooves 53. Specifically, the phase fume groove includes a first fume groove 51 and a second fume groove 52, and the first fume groove 51 and the second fume groove 52 are alternately provided on the surface of the indexing wheel 5. The first cigarette groove 51 is provided with 4 negative pressure holes 54, the middle of the second cigarette groove 52 is provided with two negative pressure holes, and the rolling and twisting groove 53 is communicated with the middle of the first cigarette groove 51 and the middle of the second cigarette groove 52.
And a small rubbing plate 4 is hung on the dislocation wheel 5, the small rubbing plate 4 is arranged opposite to the rolling groove, and the small rubbing plate 4 is configured to contact the middle two sections of the short tobacco rods 14 in the four sections of the short tobacco rods 14 in the first tobacco groove and roll and rub the middle two sections of the short tobacco rods 14 to the middle of the communicated second tobacco groove by relative motion with the dislocation wheel 5, so that the short tobacco rods 14 with front and back double-row dislocation formed by dislocation of the tobacco rods are completed. The indexing wheel 5 is therefore not only configured to receive the four short sticks separated from the middle, delivered by the cutting wheel, but also to deliver the short sticks 14 staggered in two rows, front and back.
The surfaces of the rolling grooves and the rolling surfaces of the small rubbing plates 4 are frosted spraying surfaces and are in contact with the two rows of the short cigarette rods 14 in the middle, so that the friction force between the surfaces of the rolling grooves and the rolling surfaces of the small rubbing plates 4 and the short cigarette rods can be increased.
Referring also to fig. 6, the separating wheel 6 rotates counterclockwise, a second separating guide rail 8 is arranged on the separating wheel 6, the second separating guide rail 8 is configured to contact the short cigarette sticks 14 which are staggered in two rows on the surface of the separating drum, so that the short cigarette sticks 14 which are staggered in two rows are secondarily separated to form two rows of tidy short cigarette sticks 14, the separating distance is greater than the length of the double-mouth-length filter stick 13, and the double-mouth-length filter stick 13 has the length of two single-time-length filters. The separation principle of the second separation guide rail 8 is similar to that of the first separation guide rail 10, the projection shape of the second separation guide rail 8 on the surface of the separation wheel 6 is trapezoidal, and the size of an inlet of the second separation guide rail 8 is smaller than that of an outlet of the first separation guide rail 10, so that the second separation guide rail 8 can be favorably guided into the short tobacco rods 14 which are staggered in a front row and a rear row; the outlet size of the second separation guide rail 8 is larger than the length of the double-mouth-length filter stick 13, so that the short cigarette sticks 14 can be smoothly converged with the double-mouth-length filter stick 13 after being subjected to secondary separation. Therefore, the separating wheel 6 is not only arranged to perform a secondary separation of the short sticks 14, but also to convey the short sticks 14 aligned in two inner and outer rows after the secondary separation.
The converging wheel 7 is configured to receive the two rows of ordered short sticks 14, inner and outer, delivered from the separating wheel 4 and converge with the double mouth length filter rod 13, forming a cigarette combination of single length cigarette sticks + double mouth length filter rods + single length cigarette sticks ". Further, an accelerating wheel (not shown) is further mounted on the converging wheel 5, and the accelerating wheel provides the double-mouth-length filter sticks 13 for the converging wheel 5, so that automatic filter tip supply is facilitated, and production efficiency is improved.
Therefore, the cigarette supply mechanism of above-mentioned novel short cigarette that this embodiment provided can be used for the receiving of quadruple length cigarette of tobacco processing trade, cutting separation, dislocation, re-separation and the cigarette supply mode that converges, can realize the butt joint of mouth-piece machine and tobacco rod make-up machine, accomplishes the receiving of quadruple length cigarette, cutting separation, dislocation, the re-separation back and the filter rod of the double length filter tip that mouth-piece machine supplied with of supplying mouth system and accomplishes to converge on converging the wheel, improves the production efficiency that short cigarette propped up.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention and not to limit it; although the present invention has been described in detail with reference to preferred embodiments, it should be understood by those skilled in the art that: the invention can be modified or equivalent substituted for some technical features; without departing from the spirit of the present invention, it should be understood that the scope of the claims is intended to cover all such modifications and variations.
Claims (9)
1. The utility model provides a novel short cigarette supply mechanism which characterized in that includes:
a cigarette catching wheel configured to receive and convey long cigarette rods having four times the cigarette length output by the cigarette rod forming machine;
the cutting wheel is configured to receive the long cigarette rods conveyed by the cigarette catching wheel, and a cigarette cutting device and a first separation guide rail are arranged on the cutting wheel, wherein the cigarette cutting device is configured to be in contact with the long cigarette rods on the cutting wheel so as to cut the long cigarette rods into four short cigarette rods; the first separating guide rail is configured to contact the short tobacco rods on the cutting wheel so as to divide the four short tobacco rods from the middle into two groups of two short tobacco rods;
the dislocation wheel is configured to receive the two groups of double-section short tobacco rods transmitted by the cutting wheel, a small washboard is hung on the dislocation wheel, and the small washboard is configured to be in contact with two sections of short tobacco rods in the middle of the two groups of double-section short tobacco rods so as to roll on the dislocation wheel to dislocate the two groups of double-section short tobacco rods into front and back double-row dislocated short tobacco rods;
the separating wheel is configured to receive the short tobacco rods which are conveyed by the dislocation wheel and are staggered in the front and back double rows, a second separating guide rail is arranged on the separating wheel and is configured to be in contact with the short tobacco rods on the separating wheel so as to separate the short tobacco rods which are staggered in the front and back double rows into inner and outer rows of tidy short tobacco rods, wherein the separation distance of the inner and outer rows of tidy short tobacco rods is greater than the length of a double-mouth-length filter stick;
and the converging wheel is configured to receive the inner row of orderly short cigarette rods and the outer row of orderly short cigarette rods transmitted by the separating wheel and converge the short cigarette rods with double-mouth-length filter sticks to form a cigarette combination of single-cigarette-length cigarette rods, double-mouth-length filter sticks and single-cigarette-length cigarette rods.
2. The novel short cigarette supply mechanism according to claim 1, wherein the cigarette catching wheel, the cutting wheel, the dislocation wheel, the separation wheel and the confluence wheel are all provided with cigarette grooves on the surfaces, and the cigarette rods are conveyed through rotation.
3. The novel short cigarette supply mechanism according to claim 1 or 2, wherein the cigarette splitting device comprises two front cutters and a rear cutter which are connected in series, the two front cutters are arranged in parallel and clamped on the surface of the cutting wheel at intervals, and are configured to contact with the long cigarette rod and cut the long cigarette rod into two short cigarette rods and one double cigarette long cigarette rod which are arranged side by side, and the double cigarette long cigarette rod is positioned between the two short cigarette rods; the rear cutter is clamped on the surface of the cutting wheel and is configured to be in contact with the double-length cigarette rod and cut into another two short cigarette rods so as to obtain the four short cigarette rods.
4. The novel short cigarette supply mechanism of claim 3, wherein the first separating rail is triangular in shape projected on the surface of the cutting wheel, and a first separating rail blade is mounted at the front end of the first separating rail and configured to be inserted into a central notch to separate the four short cigarette sticks from the middle of the other two short cigarette sticks to form the two sets of two short cigarette sticks, wherein the central notch is formed by the rear cutter cutting the double cigarette sticks.
5. The novel short cigarette supply mechanism of claim 4, wherein the small washboard is arranged on the position of the two middle short cigarette rods on the dislocation wheel.
6. The novel short cigarette supply mechanism according to claim 5, wherein the surface of the dislocation wheel has a plurality of phase cigarette grooves and a plurality of rolling grooves, the phase cigarette grooves are provided with negative pressure holes, the middle parts of two adjacent phase cigarette grooves are communicated through the rolling grooves, the rolling grooves are arranged opposite to the small washboards, and the small washboards and the dislocation wheel move relatively to roll the two middle short cigarette rods to the communicated phase cigarette grooves.
7. The novel short cigarette supply mechanism according to claim 6, wherein the surface of the rolling groove and the rolling surface of the small washboard are both frosted and sprayed surfaces and are in contact with the two sections of short cigarette rods in the middle.
8. The novel short cigarette supply mechanism of claim 4, wherein the projection shape of the second separating guide rail on the surface of the separating wheel is a trapezoid, and the inlet size of the second separating guide rail is smaller than the outlet size of the first separating guide rail; the size of the outlet of the second separating guide rail is larger than the length of the filter stick with double nozzle length.
9. The novel short cigarette supply mechanism according to claim 8, wherein the surface of the first separating guide rail contacting the cut end surface of the short cigarette rod is a spiral curved surface, and the surface of the second separating guide rail contacting the cut end surface of the short cigarette rod is a spiral curved surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021696522.7U CN214103204U (en) | 2020-08-14 | 2020-08-14 | Novel short cigarette supply mechanism |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021696522.7U CN214103204U (en) | 2020-08-14 | 2020-08-14 | Novel short cigarette supply mechanism |
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| CN214103204U true CN214103204U (en) | 2021-09-03 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113995160A (en) * | 2021-11-03 | 2022-02-01 | 新乡东方工业科技有限公司 | Novel cigarette technology |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113995160A (en) * | 2021-11-03 | 2022-02-01 | 新乡东方工业科技有限公司 | Novel cigarette technology |
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