CN214082476U - Foam molding device for manufacturing ultra-low energy consumption building heat insulation board - Google Patents
Foam molding device for manufacturing ultra-low energy consumption building heat insulation board Download PDFInfo
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- CN214082476U CN214082476U CN202023109626.6U CN202023109626U CN214082476U CN 214082476 U CN214082476 U CN 214082476U CN 202023109626 U CN202023109626 U CN 202023109626U CN 214082476 U CN214082476 U CN 214082476U
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Abstract
The utility model provides a foam molding device for manufacturing an ultra-low energy consumption building heat insulation plate, which comprises a bottom bracket, a mold cavity base and a mold cavity upper cover, wherein the side surface of the mold cavity upper cover is hinged with the side surface of the mold cavity base, and the mold cavity upper cover can be turned backwards and opened; the die cavity base comprises a die cavity support frame, a die cavity frame and a die cavity bottom plate, an ejection device is arranged below the die cavity bottom plate, a movable tongue-and-groove baffle is arranged above one side edge of the die cavity bottom plate, and the die cavity upper cover comprises an upper cover body plate and a fixed tongue-and-groove baffle. The utility model discloses effectively solved the bubble and moulded the machine and can't one shot forming concatenation tongue-and-groove, can't adjust the panel width in a flexible way, install steel bar truss operation inconvenient problem additional when making above-mentioned building insulation board.
Description
Technical Field
The utility model relates to an equipment technical field is moulded to the bubble, concretely relates to device is moulded to bubble for making ultralow energy consumption building insulation board.
Background
In the ultra-low energy consumption building, the heat insulation board has higher heat insulation performance and structural strength, and can not have splicing gaps. As shown in fig. 9, in order to improve the structural strength and the service life of the building insulation board 102 and prevent the insulation material layer from falling off, a steel bar truss 101 is additionally installed in the insulation board; in order to reduce gaps left during splicing of the heat insulation boards, splicing tongues 103 are reserved on the side edges of the building heat insulation boards. In the process of manufacturing the heat insulation plate by using a foam molding machine in the prior art, a steel bar truss is installed in a foaming mold of the foam molding machine, then foam particle raw materials are injected for foaming and molding, and finally a reserved tongue-and-groove is processed on the side edge of the heat insulation plate subjected to foaming and molding by using a cutting method. The cutting tongue-and-groove wastes raw materials and manpower, the surface evenness of the cut tongue-and-groove is poor, the size of the plate cannot be flexibly adjusted during foam molding, and the splicing requirement of the building heat-insulation plate cannot be met. Therefore, it is necessary to provide a foam molding device for manufacturing ultra-low energy consumption building insulation boards to solve the above technical problems.
Disclosure of Invention
The utility model provides a device is moulded to bubble for making ultralow energy consumption building insulation board, the utility model is used for the preparation has the building insulation board of tongue-and-groove and built-in truss, has effectively solved the bubble and has moulded the machine and can't one shot forming concatenation tongue-and-groove, can't adjust the panel width in a flexible way, install the inconvenient problem of steel bar truss operation additional when making above-mentioned building insulation board.
The utility model adopts the following technical scheme: the utility model provides a device is moulded to bubble for making ultralow energy consumption building insulation board, includes bottom support, its characterized in that: the die cavity comprises a bottom bracket, a die cavity base and a die cavity upper cover, wherein the die cavity base is arranged above the bottom bracket; the die cavity base comprises a die cavity support frame, a square frame-shaped die cavity frame and a die cavity bottom plate, the square frame-shaped die cavity frame is positioned above the die cavity support frame, the die cavity bottom plate is positioned at the bottom of the die cavity frame, an ejection device is arranged below the die cavity bottom plate, a movable rabbet baffle is arranged above one side edge of the die cavity bottom plate, the movable rabbet baffle is arranged on the die cavity bottom plate through a transversely distributed slide rail, a baffle driving device is arranged on the die cavity frame, and the baffle driving device can drive the movable rabbet baffle to move horizontally along the slide rail; the upper cover of the die cavity comprises an upper cover body plate and a fixed rabbet baffle, the upper cover body plate is blocked at the upper port of the frame of the die cavity, and the fixed rabbet baffle is positioned at the other side edge of the bottom surface of the upper cover body plate, which is opposite to the movable rabbet baffle.
Furthermore, the baffle driving device comprises two trapezoidal lead screw nuts respectively installed on the outer sides of the two ends of the movable tongue-and-groove baffle, trapezoidal lead screws are respectively arranged in the trapezoidal lead screw nuts, linkage is realized between the two trapezoidal lead screws by using a chain wheel and a chain, the outer end of one trapezoidal lead screw is connected with a driving motor by using a coupler, and the driving motor is fixed on a die cavity frame.
Furthermore, the side of the upper cover of the die cavity is provided with a turning arm, the side of the base of the die cavity is provided with a connecting seat, the turning arm is hinged with the connecting seat through a rotating shaft and connected with a die opening and closing oil cylinder, and the die opening and closing oil cylinder is arranged on the bottom support. The mold opening and closing oil cylinder drives the turnover arm to swing, so that the mold cavity upper cover can be opened, closed and turned on the mold cavity base.
Furthermore, be equipped with feeding gun and steam pipe on the upper cover body board, upper cover body inboard side is equipped with the truss apex angle groove of stepping down, and die cavity bottom plate is inside to be equipped with steam pipe, is equipped with truss footing mounting hole above the die cavity bottom plate.
Further, the ejection device comprises an ejection oil cylinder, an ejection frame connected with the ejection oil cylinder and an ejection rod; the upper end face of the ejection rod penetrates through the die cavity bottom plate and is flush with the upper end face of the die cavity bottom plate, and the ejection oil cylinder is installed at the bottom of the die cavity support frame.
Further, a silica gel sealing plate and a yielding groove cover plate are arranged on the bottom surface of the yielding groove at the top corner of the truss; the silica gel sealing plate and the yielding groove cover plate are respectively provided with a yielding opening capable of penetrating through the steel bar at the top of the truss.
Furthermore, a die cavity locking sleeve is arranged on the periphery of a die cavity frame of the die cavity base, and an upper cover lock cylinder capable of being inserted into the die cavity locking sleeve is arranged on the periphery of the upper cover of the die cavity.
The utility model discloses a die cavity upper cover side is connected with die cavity base side is articulated, makes the die cavity upper cover can upwards overturn and open, makes die cavity base suitable for reading and unblock open, and the workman of being convenient for installs steel bar truss in die cavity base. The foam plastic mould assembly can be used for forming and splicing the tongue and groove at one time by utilizing the fixed tongue and groove baffle and the movable tongue and groove baffle when foaming the building heat-insulation board, so that the later stage tongue and groove cutting procedure is omitted, and the raw materials and labor cost are saved. The fixed type tongue-and-groove baffle is arranged on the bottom surface of the upper cover body plate of the upper cover of the die cavity, and when the upper cover of the die cavity is turned upwards and opened, the fixed type tongue-and-groove baffle is moved away along with the upper cover of the die cavity, so that the ejection of the foamed building heat-insulating plate is not influenced. The movable tongue-and-groove baffle is driven by the baffle driving device to move along the slide rail, and the distance between the movable tongue-and-groove baffle and the fixed tongue-and-groove baffle is changed by the movement of the movable tongue-and-groove baffle, so that the purpose of flexibly adjusting the size of the building heat-insulation board can be achieved, and the splicing requirement of the building heat-insulation board is met.
Drawings
FIG. 1 is a schematic perspective view of a foam molding device for manufacturing an ultra-low energy consumption building insulation board according to the present invention;
fig. 2 is a schematic cross-sectional structure diagram of the present invention;
FIG. 3 is a schematic view of the internal structure of the mold cavity base of the present invention;
fig. 4 is a schematic top view of the mold cavity base of the present invention;
FIG. 5 is an enlarged view of FIG. 4 at A;
FIG. 6 is a schematic structural view of the mold cavity of the present invention after the upper cover is turned upwards and opened;
FIG. 7 is an enlarged view of FIG. 6 at B;
fig. 8 is a schematic view of the installation of the ejection device of the present invention;
FIG. 9 is a schematic cross-sectional structure view of the product of the present invention, namely a building insulation board;
the reference numbers in the figures are: 1, a bottom bracket; 2, a die cavity support frame; 3, a die cavity frame; 4, a die cavity bottom plate; 5, a movable tongue-and-groove baffle; 6, a slide rail; 7, covering the body plate; 8 fixed type tongue-and-groove baffle plates; 9 a trapezoidal screw nut; 10 trapezoidal lead screw; 11 a chain wheel; 12, a chain; 13, a coupler; 14 driving a motor; 15 turning over the arm; 16 a connecting seat; 17, opening and closing the mold oil cylinder; 18 a feeding gun; 19 a steam line; 20, a top angle abdicating groove of the truss; 21, fixing mounting holes on the bottom of the truss; 22 ejecting the oil cylinder; 23, ejecting out the frame; 24 ejecting the rod; 25 sealing plates of silica gel; 26 a cover plate of the abdicating groove; 27 a mold cavity lock sleeve; 28, covering the lock core; 101, a steel bar truss; 102 building a heat-insulating plate; 103 splicing tongue-and-groove.
Detailed Description
In order to clearly understand the technical features, objects, and effects of the present invention, the following detailed description of the embodiments, structures, and features of the present invention will be made with reference to the accompanying drawings and preferred embodiments.
Referring to fig. 1-9, the utility model provides a foam molding device for manufacturing an ultra-low energy consumption building insulation board, which comprises a bottom bracket 1, a mold cavity base arranged above the bottom bracket, and a mold cavity upper cover covering the mold cavity base, wherein the side surface of the mold cavity upper cover is hinged with the side surface of the mold cavity base, and the mold cavity upper cover can be turned backwards and opened; the die cavity base comprises a die cavity support frame 2, a square-frame-shaped die cavity frame 3 positioned above the die cavity support frame, and a die cavity bottom plate 4 positioned at the bottom of the die cavity frame, wherein the die cavity bottom plate 4 is positioned at the bottom in the die cavity frame 3, an ejection device is arranged below the die cavity bottom plate 4, a movable rabbet baffle 5 is arranged above one side edge of the die cavity bottom plate, the movable rabbet baffle is arranged on the die cavity bottom plate by utilizing transversely distributed slide rails 6, a baffle driving device is arranged on the die cavity frame, and the baffle driving device can drive the movable rabbet baffle 5 to move horizontally along the slide rails 6; the die cavity upper cover comprises an upper cover body plate 7 and a fixed rabbet baffle 8, the upper cover body plate 7 is plugged at the upper port of the die cavity frame 3, and the fixed rabbet baffle 8 is positioned at the other side edge of the bottom surface 7 of the upper cover body plate, which is opposite to the movable rabbet baffle 5.
The baffle driving device comprises two trapezoidal lead screw nuts 9 respectively installed on the outer sides of two ends of the movable tongue-and-groove baffle, trapezoidal lead screws 10 are respectively arranged in the trapezoidal lead screw nuts, linkage is realized between the two trapezoidal lead screws by using a chain wheel 11 and a chain 12, and the outer end of one trapezoidal lead screw is connected with a driving motor 14 by using a coupler 13. The drive motor 14 is fixed to the cavity frame 3. The driving motor 14 drives the trapezoidal lead screw 10 to rotate, the trapezoidal lead screw 10 drives the movable tongue-and-groove baffle 5 to move along the slide rail 6 through the trapezoidal lead screw nut 9, the distance between the movable tongue-and-groove baffle and the fixed tongue-and-groove baffle is changed through the movement of the movable tongue-and-groove baffle 5, and the purpose of adjusting the size of the building heat insulation board 102 is further achieved.
The side of the upper cover of the die cavity is provided with an overturning arm 15, the side of the base of the die cavity is provided with a connecting seat 16, the overturning arm 15 is hinged with the connecting seat 16 by a rotating shaft, the overturning arm is connected with a die opening and closing oil cylinder 17, and the die opening and closing oil cylinder is arranged on the bottom support 1. The mold opening and closing oil cylinder 17 drives the turnover arm 15 to swing, so that the mold cavity upper cover can be opened, closed and turned on the mold cavity base. After the die cavity upper cover is turned backwards and opened, the upper opening of the die cavity base is opened without blocking, and a worker can conveniently install the steel bar truss in the die cavity base.
The upper cover body plate is provided with a feeding gun 18 and a steam pipeline 19, the inner side surface of the upper cover body plate is provided with a truss top angle abdicating groove 20, the inside of the die cavity bottom plate is provided with the steam pipeline, and the upper surface of the die cavity bottom plate is provided with a truss bottom foot fixing mounting hole 21. The bottom surface of the truss top angle abdicating groove is provided with a silica gel sealing plate 25 and an abdicating groove cover plate 26; the silica gel sealing plate and the yielding groove cover plate are respectively provided with a yielding opening capable of penetrating through the steel bar at the top of the truss. After the upper cover of the die cavity is buckled with the base of the die cavity, a foaming cavity is formed in the base of the die cavity, a feeding gun 18 is used for injecting foaming particle raw materials into the foaming cavity, and a steam pipeline 19 is connected with external steam equipment and conveys steam into the foaming cavity. Because the top reinforcing bar and the bottom reinforcing bar of truss are protruding building insulation board upper and lower two sides, truss apex angle abdication groove 20 reserves installation space for the top reinforcing bar of truss, and truss bottom anchor mounting hole 21 reserves installation space for truss bottom reinforcing bar.
The ejection device comprises an ejection oil cylinder 22, an ejection frame 23 connected with the ejection oil cylinder and an ejection rod 24; the upper end surface of the ejection rod 24 penetrates through the die cavity bottom plate and is flush with the upper end surface of the die cavity bottom plate 4, and the ejection oil cylinder 22 is installed at the bottom of the die cavity support frame 2. The periphery of the die cavity frame of the die cavity base is provided with a die cavity lock sleeve 27, and the periphery of the die cavity upper cover is provided with an upper cover lock core 28 which can be inserted into the die cavity lock sleeve. When the mold is opened, the mold opening and closing oil cylinder 17 retracts, the overturning arm 15 is pulled, the upper cover of the mold cavity and the base of the mold cavity are driven to be separated and overturned backwards, and the upper cover lock core 28 moves out of the mold cavity lock sleeve 27. After the turnover angle of the upper cover of the die cavity exceeds 90 degrees, the upper opening of the base of the die cavity is unobstructed and opened, so that a worker can conveniently install the steel bar truss 101 in the base of the die cavity. At the moment, the die cavity upper cover cannot be automatically closed under the action of gravity, so that the safety of an operator is ensured. After the foaming is completed and the die is opened, the ejection oil cylinder 22 is started to return to drive the ejection frame 23 to move upwards, the ejection frame 23 drives the ejection rod 24 to move upwards, the ejection rod 24 pushes the foamed building insulation board 102 to move upwards out of the die cavity base, after the building insulation board is taken away manually, the ejection oil cylinder 22 extends to drive the ejection frame 23 to move downwards, the ejection rod 24 resets under the action of self weight, and a work flow is completed. The splicing tongue-and-groove 103 is formed in one step when the foaming particle raw material in the mold cavity base is formed, so that the later tongue-and-groove cutting procedure is omitted, and the raw material and labor cost are saved.
The above description is only exemplary of the present invention, and is not intended to limit the scope of the present invention. Any person skilled in the art should also realize that such equivalent changes and modifications can be made without departing from the spirit and principles of the present invention.
Claims (7)
1. The utility model provides a device is moulded to bubble for making ultralow energy consumption building insulation board, includes bottom support, its characterized in that: the die cavity comprises a bottom bracket, a die cavity base and a die cavity upper cover, wherein the die cavity base is arranged above the bottom bracket; the die cavity base comprises a die cavity support frame, a square frame-shaped die cavity frame and a die cavity bottom plate, the square frame-shaped die cavity frame is positioned above the die cavity support frame, the die cavity bottom plate is positioned at the bottom of the die cavity frame, an ejection device is arranged below the die cavity bottom plate, a movable rabbet baffle is arranged above one side edge of the die cavity bottom plate, the movable rabbet baffle is arranged on the die cavity bottom plate through a transversely distributed slide rail, a baffle driving device is arranged on the die cavity frame, and the baffle driving device can drive the movable rabbet baffle to move horizontally along the slide rail; the upper cover of the die cavity comprises an upper cover body plate and a fixed rabbet baffle, the upper cover body plate is blocked at the upper port of the frame of the die cavity, and the fixed rabbet baffle is positioned at the other side edge of the bottom surface of the upper cover body plate, which is opposite to the movable rabbet baffle.
2. The foam molding device for manufacturing the ultra-low energy consumption building insulation board as claimed in claim 1, wherein the baffle driving device comprises two trapezoidal lead screw nuts respectively installed at the outer sides of the two ends of the movable tongue-and-groove baffle, trapezoidal lead screws are respectively arranged in the trapezoidal lead screw nuts, linkage between the two trapezoidal lead screws is realized by using a chain wheel and a chain, the outer end of one trapezoidal lead screw is connected with a driving motor by using a shaft coupling, and the driving motor is fixed on a die cavity frame.
3. The foam molding device for manufacturing the ultra-low energy consumption building insulation board as claimed in claim 1, wherein a turning arm is arranged on the side surface of the upper cover of the mold cavity, a connecting seat is arranged on the side surface of the base of the mold cavity, the turning arm is hinged to the connecting seat through a rotating shaft, the turning arm is connected with a mold opening and closing oil cylinder, the mold opening and closing oil cylinder is installed on the bottom support, and the mold opening and closing oil cylinder drives the turning arm to swing so that the upper cover of the mold cavity can be opened, closed and turned on the base of the mold cavity.
4. The foam molding device for manufacturing the ultra-low energy consumption building insulation board as claimed in claim 1, wherein the upper cover body board is provided with a feeding gun and a steam pipeline, the inner side surface of the upper cover body board is provided with a truss top angle abdicating groove, the inside of the die cavity bottom board is provided with the steam pipeline, and the upper surface of the die cavity bottom board is provided with a truss bottom fixing mounting hole.
5. The foam molding device for manufacturing the ultra-low energy consumption building insulation board according to claim 1, wherein the ejection device comprises an ejection cylinder, an ejection frame connected with the ejection cylinder and an ejection rod; the upper end face of the ejection rod penetrates through the die cavity bottom plate and is flush with the upper end face of the die cavity bottom plate, and the ejection oil cylinder is installed at the bottom of the die cavity support frame.
6. The foam molding device for manufacturing the ultra-low energy consumption building insulation board according to claim 4, wherein a silica gel sealing plate and a receding groove cover plate are arranged on the bottom surface of the receding groove at the top angle of the truss; the silica gel sealing plate and the yielding groove cover plate are respectively provided with a yielding opening capable of penetrating through the steel bar at the top of the truss.
7. The foam molding device for manufacturing the ultra-low energy consumption building insulation board as claimed in claim 1, wherein a mold cavity lock sleeve is arranged on the periphery of the mold cavity frame of the mold cavity base, and an upper cover lock core capable of being inserted into the mold cavity lock sleeve is arranged on the periphery of the mold cavity upper cover.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023109626.6U CN214082476U (en) | 2020-12-22 | 2020-12-22 | Foam molding device for manufacturing ultra-low energy consumption building heat insulation board |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023109626.6U CN214082476U (en) | 2020-12-22 | 2020-12-22 | Foam molding device for manufacturing ultra-low energy consumption building heat insulation board |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214082476U true CN214082476U (en) | 2021-08-31 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202023109626.6U Active CN214082476U (en) | 2020-12-22 | 2020-12-22 | Foam molding device for manufacturing ultra-low energy consumption building heat insulation board |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112519084A (en) * | 2020-12-22 | 2021-03-19 | 安能绿色建筑科技有限公司 | Foam molding device for manufacturing ultra-low energy consumption building heat insulation board |
| CN112519084B (en) * | 2020-12-22 | 2024-10-22 | 安能绿色建筑科技有限公司 | Foam plastic device for manufacturing ultralow-energy-consumption building heat-insulation plate |
-
2020
- 2020-12-22 CN CN202023109626.6U patent/CN214082476U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112519084A (en) * | 2020-12-22 | 2021-03-19 | 安能绿色建筑科技有限公司 | Foam molding device for manufacturing ultra-low energy consumption building heat insulation board |
| CN112519084B (en) * | 2020-12-22 | 2024-10-22 | 安能绿色建筑科技有限公司 | Foam plastic device for manufacturing ultralow-energy-consumption building heat-insulation plate |
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