CN214082063U - Novel all-in-one is mediated to compounding - Google Patents
Novel all-in-one is mediated to compounding Download PDFInfo
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- CN214082063U CN214082063U CN202022639707.0U CN202022639707U CN214082063U CN 214082063 U CN214082063 U CN 214082063U CN 202022639707 U CN202022639707 U CN 202022639707U CN 214082063 U CN214082063 U CN 214082063U
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Abstract
The utility model discloses a novel mixing and kneading integrated machine, which aims to overcome the problems that a mixer and a kneading machine in the prior art are large in occupied area and excessive in dust in the discharging and transferring processes, and comprises a bottom plate; a kneading mechanism; the kneading mechanism is arranged on the bottom plate; a material mixing mechanism; the mixing mechanism is positioned above the kneading mechanism; a lifting mechanism; the lifting mechanism is arranged on the bottom plate and is connected with the mixing mechanism; a turnover mechanism; the turnover mechanism is connected with the bottom plate and the kneading mechanism; the lifting mechanism can drive the mixing mechanism to move towards the kneading mechanism, so that the lower part of the mixing mechanism is inserted into the kneading mechanism to form a sealing structure; the turning mechanism may turn the kneading mechanism at a fulcrum. The utility model provides a novel all-in-one is mediated to compounding, integrated design has reduced the dust harm.
Description
Technical Field
The utility model relates to a mixing apparatus technical field, especially a novel mix all-in-one.
Background
In the production process of the ceramic flat membrane, raw materials need to be mixed and kneaded in sequence. The mixing and kneading processes are carried out in a mixer and a kneader, respectively, i.e., the dry powder used is first added to the mixer, mixed and stirred uniformly and then poured into the kneader, water and the like are added at the same time, and the raw materials are kneaded into a muddy mass by means of a stirring paddle in the kneader.
However, the mixer and the kneader occupy large area when used separately, and the dust is too large in the process of discharging to the kneader after the mixer is uniformly mixed, which is easy to cause danger to the environment and the body. On the other hand, the kneading process needs manual water adding, which wastes time and labor and is not easy to control the dosage.
SUMMERY OF THE UTILITY MODEL
The utility model discloses an it is big to overcome blendor and kneader exclusive use area among the prior art, and the too big problem of dust in the transfer process of unloading provides a novel all-in-one is mediated to the compounding, and integrated design has reduced the dust harm.
The utility model adopts the technical proposal that:
novel all-in-one is mediated to compounding, include
A base plate;
a kneading mechanism; the kneading mechanism is arranged on the bottom plate;
a material mixing mechanism; the mixing mechanism is positioned above the kneading mechanism;
a lifting mechanism; the lifting mechanism is arranged on the bottom plate and is connected with the mixing mechanism;
a turnover mechanism; the turnover mechanism is connected with the bottom plate and the kneading mechanism;
the lifting mechanism can drive the mixing mechanism to move towards the kneading mechanism, so that the lower part of the mixing mechanism is inserted into the kneading mechanism to form a sealing structure; the turning mechanism may turn the kneading mechanism at a fulcrum.
Preferably, the kneading structure comprises
A rectangular parallelepiped kneading box having one end open; a groove is formed in the bottom of the kneading box along the length direction, and bearing frames are arranged at the outer lower parts of two ends in the length direction;
the supporting seats are arranged in parallel; the supporting seat is arranged on the bottom plate, and the upper end of the supporting seat is provided with a supporting part matched with the force bearing frame;
kneading paddles; the kneading paddle is arranged in the groove, and two ends of the kneading paddle are respectively connected with the supporting seat;
a speed reducer; the kneading paddle is arranged on the bottom plate and is connected with one end of the kneading paddle;
a kneading motor; the kneading motor is installed on the bottom plate and is connected with the speed reducer.
Preferably, the number of the grooves and the number of the kneading paddles are respectively multiple and correspond to one another; one of the kneading paddles is connected with the supporting seat, and the connecting point is a turning fulcrum; a plurality of the kneading paddles rotate in synchronization.
Preferably, also comprises
A liquid inlet; the liquid inlet is positioned on the side wall of one side of the kneading box
A liquid storage tank; the liquid storage tank is connected with the liquid inlet;
a metering pump; the metering pump is installed between the liquid inlet and the liquid storage tank.
Preferably, the open end of the kneading box is provided with a frustum port which extends outwards in an expanding way.
Preferably, the mixing mechanism comprises
A mixing cabin; the mixing cabin is positioned above the kneading mechanism, the top of the mixing cabin is provided with a powder inlet, and the top of the mixing cabin is provided with a discharge opening;
a stirring paddle; the stirring paddle is positioned in the mixing cabin;
a mixing motor; the mixing motor is arranged outside the mixing cabin and is connected with the stirring paddle;
a sealing cover; the sealing cover is positioned below the mixing cabin and communicated with the lower end of the discharge opening;
an electric gate valve; the electric gate valve is arranged on the discharge opening.
Preferably, the bottom of the mixing cabin protrudes outward, and the upper end of the discharge opening is communicated with the lowest part of the bottom of the mixing cabin; the mounting position of the electric gate valve is adjacent to the mixing cabin.
Preferably, the lifting mechanism comprises
Two first hydraulic cylinders; the first hydraulic oil cylinders are arranged on two opposite sides of the material mixing mechanism, and the upper ends of the first hydraulic oil cylinders are connected with the material mixing mechanism.
Preferably, two of said first hydraulic rams are located on the diagonal of said kneading box.
Preferably, the turnover mechanism comprises
A first hinge base; the first hinged support is arranged on the bottom plate;
a second hinge base; the second hinged support is arranged on the bearing frame;
a second hydraulic cylinder; one end of the second hydraulic oil cylinder is hinged with the first hinged support, and the other end of the second hydraulic oil cylinder is hinged with the second hinged support.
The utility model has the advantages that:
the utility model discloses an it is big to overcome blendor and kneader exclusive use area among the prior art, and the too big problem of dust in the transfer process of unloading provides a novel all-in-one is mediated to the compounding. The novel mixing and kneading integrated machine comprises a bottom plate, a kneading mechanism, a mixing mechanism, a lifting mechanism and a turnover mechanism. Wherein, kneading mechanism, hoist mechanism and tilting mechanism install on the bottom plate, and mixing mechanism is located kneading mechanism top. The turnover mechanism is connected with the kneading mechanism, so that the kneading mechanism can deflect to pour out kneaded mud dough. The lifting mechanism is connected with the mixing mechanism 3, so that the height of the mixing mechanism can be improved, and the kneading mechanism and the mixing mechanism can be communicated or separated. When kneading the mechanism and the intercommunication of compounding mechanism, the dry powder material of misce bene in the blendor can directly be added and knead in kneading the mechanism, reduces the dust and flies upward. After the kneading mechanism and the mixing mechanism are arranged in a stacked mode, the occupied area of the equipment is reduced, and the space is saved.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative efforts.
Fig. 1 is a schematic structural diagram of the novel mixing and kneading all-in-one machine in the embodiment.
Fig. 2 is a schematic structural diagram of the novel mixing and kneading all-in-one machine in the embodiment.
FIG. 3 is a schematic view of the mounting structure of the kneading box and the kneading paddle in this embodiment.
Fig. 4 is a partial sectional view of the first mixing mechanism in this embodiment.
Fig. 5 is a partial sectional view of the second mixing mechanism in this embodiment.
Fig. 6 is a schematic view of the working state of the novel mixing and kneading all-in-one machine in this example.
Detailed Description
In the following, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments may be modified in various different ways, all without departing from the spirit or scope of the present invention. Accordingly, the drawings and description are to be regarded as illustrative in nature, and not as restrictive.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", and the like, indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
The following disclosure provides many different embodiments or examples for implementing different features of the invention. In order to simplify the disclosure of the present invention, the components and arrangements of specific examples are described below. Of course, they are merely examples and are not intended to limit the present invention.
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
The mixing and kneading processes are carried out in a mixer and a kneader, respectively, i.e., the dry powder used is first added to the mixer, mixed and stirred uniformly and then poured into the kneader, water and the like are added at the same time, and the raw materials are kneaded into a muddy mass by means of a stirring paddle in the kneader.
However, the mixer and the kneader occupy large area when used separately, and the dust is too large in the process of discharging to the kneader after the mixer is uniformly mixed, which is easy to cause danger to the environment and the body. On the other hand, the kneading process needs manual water adding, which wastes time and labor and is not easy to control the dosage.
In order to overcome the problems that a mixer and a kneader in the prior art are large in occupied area due to independent use and excessive in dust during discharging and transferring processes, the embodiment provides a novel mixing and kneading integrated machine, and the structure of the mixing and kneading integrated machine is shown in attached drawings 1 and 2. The mixing and kneading integrated machine comprises a bottom plate 1, a kneading mechanism 2, a mixing mechanism 3, a lifting mechanism 4 and a turnover mechanism 5. Wherein, kneading mechanism 2, hoist mechanism 4 and tilting mechanism 5 are installed on bottom plate 1, and mixing mechanism 3 is located kneading mechanism 2 top. The turnover mechanism 5 is connected with the kneading mechanism 2, and can deflect the kneading mechanism 2 to pour kneaded mud dough. The lifting mechanism 4 is connected with the mixing mechanism 3, so that the height of the mixing mechanism 3 can be improved, and the kneading mechanism 2 and the mixing mechanism 3 can be communicated or separated. When kneading mechanism 2 and mixing mechanism 3 intercommunication, mix even dry powder material in the mixing mechanism 3 and can directly add kneading mechanism 4 in and knead, reduce the dust and fly upward. After the kneading mechanism 2 and the mixing mechanism 3 are arranged in a stacked mode, the occupied area of the equipment is reduced, and the space is saved.
Specifically, the bottom plate 1 is a flat plate to provide a mounting base for the whole body. The bottom plate 1 in this embodiment can be replaced by a flat bottom surface.
And the kneading mechanism 2 is arranged on the bottom plate 1 and is used for kneading the uniformly mixed dry powder, water and the like into mud dough. The kneading mechanism 2 includes a support base 21, a kneading box 22, a kneading paddle 23, a speed reducer 24, and a kneading motor 25.
The kneading box 22 is arranged above the bottom plate 1 in a hanging way and can turn over at a fulcrum. The kneading box 22 is an open cuboid box with its open end facing upwards, as shown in fig. 3. Two grooves 221 are provided in the bottom of kneading box 22 along its length. The outer lower parts of both ends of the kneading box 22 in the longitudinal direction are provided with force-bearing frames 222, and the longitudinal direction of the force-bearing frame 22 faces the width direction of the kneading box 22. The open end of the kneading box 22 is provided with a frustum opening 223 which extends outwards and has the functions of positioning and guiding, so that the lower part of the mixing mechanism 3 can be conveniently inserted into the open end of the kneading box 22. A liquid inlet 224 is provided in one side wall of the kneading box 22 in the longitudinal direction. The inlet port 224 is connected to one or more liquid storage tanks (not shown) and is equipped with a metering pump (not shown). Liquid such as water is automatically pumped into the kneading box 22 through the metering pump, so that time, labor and accuracy are saved.
The two supporting seats 21 are arranged in parallel and respectively located outside two ends of the kneading box 22 in the length direction, and are used for supporting the kneading box 22. The lower end of the support base 21 is vertically and fixedly connected with the bottom plate 1, and a part of the upper end of the support base is bent towards the kneading box 22 to form a support part 211. When the bearing frame 222 contacts the supporting portion 211, the reverse turning of the kneading box 22 is limited, and simultaneously, the support is provided for the work of the kneading box 22.
Two kneading paddles 23 are provided in the two grooves 221, respectively, for kneading the dry powder material. The two ends of the kneading paddle 23 penetrate through the kneading box 22 and the bearing frame 222 and are movably connected with the kneading box. Two ends of one kneading paddle 23 penetrate through the force bearing frame 222 and are also connected with the two supporting seats 21, and the kneading box 22 can turn over by taking the connecting point of the kneading paddle 23 and the supporting seats 21 as a fulcrum. A transmission gear is arranged between one ends of the two kneading paddles 23 at the same side so as to realize synchronous reverse rotation or synchronous leading-in rotation of the two kneading paddles 23.
And the speed reducer 24 is arranged on the base plate 1 and used for matching the rotating speed and transmitting the torque. An output shaft of the speed reducer 24 is connected to one end of the kneading paddle 23 passing through the support base 21.
And a kneading motor 25 mounted on the base plate 1 for supplying working power. An output shaft of the kneading motor 25 is connected to an input shaft of the reduction gear 24.
After the dry powder, water and the like are added into the kneading mechanism 2, the kneading motor 25 starts to work and drives the two kneading paddles 23 to synchronously rotate. The kneading paddles 23 accelerate the mixing of the dry powder, water, etc. during rotation to form a sludge mass. After the kneading motor 25 stops working, the kneading box 23 is turned over to pour out the mud dough.
And the mixing mechanism 3 is positioned above the kneading mechanism 2, can be close to the kneading mechanism 2 and is inserted into the kneading mechanism 3 for dry powder mixing, and is structurally shown as figure 4 and figure 5. The mixing mechanism 3 comprises a mixing cabin 31, a stirring paddle 32, a mixing motor 33, a sealing cover 34 and an electric gate valve 35.
And a mixing chamber 31 located above the kneading mechanism 2. The mixing chamber 31 is a closed cylindrical hollow chamber body, and the axial center thereof is perpendicular to the bottom plate 1. The top surface of the mixing chamber 31 is provided with a powder inlet 311, and an inlet cover (not shown) is fitted. The bottom of the mixing chamber 31 slightly protrudes towards the outer curved surface of the mixing chamber 31, and a discharge opening 312 is arranged at the lowest position of the bottom of the mixing chamber 31. The powder is collected at the lower point of the mixing chamber 31 and discharged from the discharge port 312.
And the stirring paddle 32 is positioned in the mixing cabin 31 and is used for mixing materials. The center of rotation of the paddle 32 coincides with the center of the axis of the material mixing chamber 31. The paddles 32 extend at their upper ends out of the top of the mixing chamber 31 and at their lower ends to the vicinity of the discharge opening 312.
And the mixing motor 33 is arranged outside the top of the mixing cabin 31. An output shaft of the mixing motor 33 is connected with the stirring paddle 32.
And a sealing cover 34 positioned below the mixing chamber 31 and connected to the lower end of the discharge port 312. The seal 34 is sized circumferentially to fit the open end of the kneading box 22. The seal 34 is inserted into the open end of the kneading box 22 to close the kneading box 22 and the uniformly mixed dry powder is introduced into the kneading mechanism 2 along the discharge opening 312.
And the electric gate valve 35 is arranged on the discharge opening 312. To illustrate the powder accumulation at the discharge opening 312, the electric gate valve 35 should be positioned as close to the mixing chamber 31 as possible.
Dry powder is added into the mixing chamber 31 from the powder inlet 311, and the mixing motor 33 is started. The paddles 32 rotate to effect mixing of the dry powder material. After being uniformly mixed, the dry powder enters the kneading mechanism 2 through the discharge opening 312.
And the lifting mechanism 4 is arranged on the bottom plate 1 and connected with the mixing mechanism 3 and is used for realizing the separation and combination of the mixing mechanism 3 and the kneading mechanism 2. The lifting mechanism 4 comprises two first hydraulic rams 41.
The two first hydraulic oil cylinders 41 are vertically arranged on two opposite sides of the mixing mechanism 3, and piston rods 411 of the two first hydraulic oil cylinders are upward. The lower end of the first hydraulic oil cylinder 41 is connected with the bottom plate 1, and the upper end of the piston rod 411 is connected with the outer wall of the mixing cabin 31. In order to save installation space without affecting the turning of the kneading mechanism 2 and the unloading of the sludge dough, two first hydraulic rams 41 are located on the diagonal of the kneading box 22.
And the turnover mechanism 5 is arranged on the side of the supporting part 211 corresponding to the bottom plate 1, is connected with the kneading mechanism 3, and is used for pushing the kneading mechanism 3 to turn. The turnover mechanism 5 includes a first hinge base 51, a second hinge base 52, and a second hydraulic cylinder 53. The first hinge base 51 is mounted on the base plate 51. The second hinge base 52 is mounted on the force bearing frame 222. One end of the second hydraulic cylinder 53 is hinged with the first hinge base 51, and the other end is hinged with the second hinge base 52. The second hydraulic cylinder 53 is operable to push the kneading box 22 to turn or return to its original position, and it also serves as a fixing means to prevent the fitting process from turning.
In this embodiment, the working method of the novel mixing and kneading integrated machine is as follows:
when mixing and kneading, the force bearing frame 222 contacts the supporting part 211. The seal cover 34 is inserted into the kneading box 22. Powder is added into the mixing chamber 31 from the powder inlet 311, and the mixing motor 33 is started. The paddles 32 rotate to effect mixing of the dry powder material. After the dry powder is uniformly mixed, the electric gate valve 35 is opened, and the dry powder enters the kneading mechanism 2 along the discharge opening 312. Water or the like is fed from the liquid inlet 224 into the kneading box 22. The kneading motor 25 starts to work and drives the two kneading paddles 23 to rotate synchronously. The kneading paddles 23 accelerate the mixing of the dry powder, water, etc. during rotation to form a sludge mass.
When the mud pie is unloaded, the kneading motor 25 stops working, the first hydraulic oil cylinder 41 lifts the position of the mixing mechanism 3, and the sealing cover 34 gradually moves out of the kneading box 22. The second hydraulic cylinder 53 works to push the kneading box 23 to turn over, and then the mud ball can be poured out, as shown in the attached figure 6.
In the embodiment, the novel mixing and kneading integrated machine integrates the mixing mechanism and the kneading mechanism, so that the occupied area is saved, the discharging process is closed, no dust flying exists, and the novel mixing and kneading integrated machine is favorable for the environment.
Claims (10)
1. A novel mixing and kneading integrated machine is characterized by comprising
A base plate;
a kneading mechanism; the kneading mechanism is arranged on the bottom plate;
a material mixing mechanism; the mixing mechanism is positioned above the kneading mechanism;
a lifting mechanism; the lifting mechanism is arranged on the bottom plate and is connected with the mixing mechanism;
a turnover mechanism; the turnover mechanism is connected with the bottom plate and the kneading mechanism;
the lifting mechanism can drive the mixing mechanism to move towards the kneading mechanism, so that the lower part of the mixing mechanism is inserted into the kneading mechanism to form a sealing structure; the turning mechanism may turn the kneading mechanism at a fulcrum.
2. A novel all-in-one mixer for mixing and kneading as claimed in claim 1, wherein the kneading structure comprises
A rectangular parallelepiped kneading box having one end open; a groove is formed in the bottom of the kneading box along the length direction, and bearing frames are arranged at the outer lower parts of two ends in the length direction;
the supporting seats are arranged in parallel; the supporting seat is arranged on the bottom plate, and the upper end of the supporting seat is provided with a supporting part matched with the force bearing frame;
kneading paddles; the kneading paddle is arranged in the groove, and two ends of the kneading paddle are respectively connected with the supporting seat;
a speed reducer; the kneading paddle is arranged on the bottom plate and is connected with one end of the kneading paddle;
a kneading motor; the kneading motor is installed on the bottom plate and is connected with the speed reducer.
3. The novel mixing and kneading integrated machine according to claim 2, wherein the plurality of grooves and the plurality of kneading paddles correspond to one another; one of the kneading paddles is connected with the supporting seat, and the connecting point is a turning fulcrum; a plurality of the kneading paddles rotate in synchronization.
4. The novel mixing and kneading all-in-one machine as claimed in claim 2, further comprising
A liquid inlet; the liquid inlet is positioned on the side wall of one side of the kneading box
A liquid storage tank; the liquid storage tank is connected with the liquid inlet;
a metering pump; the metering pump is installed between the liquid inlet and the liquid storage tank.
5. A novel mixing and kneading integrated machine according to claim 2, characterized in that the open end of the kneading box is provided with a frustum port extending outwards.
6. A novel mixing and kneading integrated machine as claimed in any one of claims 2 to 5, characterized in that the mixing mechanism comprises
A mixing cabin; the mixing cabin is positioned above the kneading mechanism, the top of the mixing cabin is provided with a powder inlet, and the top of the mixing cabin is provided with a discharge opening;
a stirring paddle; the stirring paddle is positioned in the mixing cabin;
a mixing motor; the mixing motor is arranged outside the mixing cabin and is connected with the stirring paddle;
a sealing cover; the sealing cover is positioned below the mixing cabin and communicated with the lower end of the discharge opening;
an electric gate valve; the electric gate valve is arranged on the discharge opening.
7. The novel mixing and kneading integrated machine according to claim 6, wherein the mixing cabin bottom protrudes outward from the curved surface, and the upper end of the discharge opening is communicated with the lowest part of the mixing cabin bottom; the mounting position of the electric gate valve is adjacent to the mixing cabin.
8. A novel mixing and kneading integrated machine according to any one of claims 2 to 5, wherein the lifting mechanism comprises
Two first hydraulic cylinders; the first hydraulic oil cylinders are arranged on two opposite sides of the material mixing mechanism, and the upper ends of the first hydraulic oil cylinders are connected with the material mixing mechanism.
9. A novel all-in-one mixer-kneader according to claim 8, characterized in that two of said first hydraulic rams are located on the diagonal of said kneading box.
10. A novel mixing and kneading integrated machine according to any one of claims 2-5, characterized in that the turning mechanism comprises
A first hinge base; the first hinged support is arranged on the bottom plate;
a second hinge base; the second hinged support is arranged on the bearing frame;
a second hydraulic cylinder; one end of the second hydraulic oil cylinder is hinged with the first hinged support, and the other end of the second hydraulic oil cylinder is hinged with the second hinged support.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022639707.0U CN214082063U (en) | 2020-11-16 | 2020-11-16 | Novel all-in-one is mediated to compounding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022639707.0U CN214082063U (en) | 2020-11-16 | 2020-11-16 | Novel all-in-one is mediated to compounding |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214082063U true CN214082063U (en) | 2021-08-31 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022639707.0U Active CN214082063U (en) | 2020-11-16 | 2020-11-16 | Novel all-in-one is mediated to compounding |
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| Country | Link |
|---|---|
| CN (1) | CN214082063U (en) |
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2020
- 2020-11-16 CN CN202022639707.0U patent/CN214082063U/en active Active
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