CN214078990U - Adjustable rod winding machine - Google Patents
Adjustable rod winding machine Download PDFInfo
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- CN214078990U CN214078990U CN202022835513.8U CN202022835513U CN214078990U CN 214078990 U CN214078990 U CN 214078990U CN 202022835513 U CN202022835513 U CN 202022835513U CN 214078990 U CN214078990 U CN 214078990U
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Abstract
The utility model discloses an adjustable bar body winding machine, which comprises a workbench and an installation guide rail group, wherein the installation guide rail group is arranged on the workbench through a first fixing plate and a second fixing plate; the clamping bar rotating mechanism is arranged on the mounting guide rail group; the sliding table module is arranged on the workbench and is parallel to the installation guide rail group; the tension control pay-off mechanism is arranged on the sliding table module; and the wire feeding needle mechanism is arranged on the tension control pay-off mechanism. The utility model can wind the thread on the rod body according to the requirement through the combined action of the rod clamping rotating mechanism and the tension control mechanism; the thread feeding needle mechanism can enable the thread on the rod body to be wound more uniformly; the part of the clamping rod rotating mechanism can move on the guide rail, so that the clamping rod rotating mechanism is suitable for products with different sizes, and is high in applicability and high in mechanical efficiency.
Description
Technical Field
The utility model belongs to the technical field of the coiling machine, concretely relates to barred body coiling machine with adjustable.
Background
A heating rod is often used as a heating element in a device requiring heating, and the heating rod is formed by winding a metal wire on a rod body, and then electrifying the rod body, so that the metal wire generates heat, and the rod body can heat water and other objects. The existing winding machine is commonly used for winding the rod body, the existing winding machine can only be used for uniformly winding the rod body, but the temperature of two sides of the heating rod is low when the heating rod is applied, the temperature of the middle part of the heating rod is high, and the heating rod cannot be uniformly heated, so that the existing winding machine cannot meet the winding requirements of different rod bodies.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a solve above-mentioned technical problem's barred body coiling machine.
In order to achieve the above purpose, the technical scheme of the utility model is that: the utility model provides a barred body coiling machine with adjustable, includes the workstation, still includes:
the installation guide rail group is arranged on the workbench through a first fixing plate and a second fixing plate;
the clamping bar rotating mechanism is arranged on the mounting guide rail group;
the sliding table module is arranged on the workbench and is parallel to the installation guide rail group;
the tension control pay-off mechanism is arranged on the sliding table module;
and the wire feeding needle mechanism is arranged on the tension control pay-off mechanism, and the wire feeding needle mechanism and a workpiece arranged on the clamping rod rotating mechanism are positioned on the same horizontal line.
Preferably, installation guide set includes fixed guide and movable guide, movable guide swing joint is in the centre of first fixed plate and second fixed plate, two fixed guide with first fixed plate with second fixed plate fixed connection just sets up separately movable guide's both sides.
Preferably, the clamping bar rotating mechanism comprises a first motor, a first moving plate, a second moving plate, a driving rotating shaft and a driven rotating shaft, the first motor is fixedly arranged on the workbench, the first moving plate and the second moving plate are arranged on the installation guide rail group in a sliding manner, a first rotating wheel is arranged on a motor shaft of the first motor, a second rotating wheel is arranged at one end of the first fixing plate, a third rotating wheel is arranged on the movable guide rail and between the first moving plate and the second moving plate, a fourth rotating wheel is arranged between the first moving plate and the second moving plate and right above the third rotating wheel, the first rotating wheel and the second rotating wheel are connected through a belt, the third rotating wheel and the fourth rotating wheel are connected through a belt, the driven rotating shaft is arranged on the first fixing plate, the driving rotating shaft is arranged on the fourth rotating wheel.
Preferably, the driving rotating shaft and the driven rotating shaft are in the same horizontal line.
Preferably, the sliding table module comprises a second motor, a sliding rail, a ball screw, a screw nut seat and a sliding table, the second motor is arranged on the working table, the ball screw is connected with a motor rod of the second motor, the ball screw is arranged inside the sliding rail, the screw nut seat is arranged on the ball screw, and the screw nut seat is fixedly connected with the sliding table.
Preferably, the tension control pay-off mechanism comprises a bottom plate, a first vertical plate, a second vertical plate, a third motor, a transmission wheel assembly, a spring, an encoder and a tension control assembly, wherein the first vertical plate is arranged on the bottom plate, the second vertical plate is arranged on the bottom plate and tightly attached to the first vertical plate, the first vertical plate and the second vertical plate are both perpendicular to the bottom plate, the third motor is arranged at the top of the second vertical plate, a motor shaft of the third motor penetrates through the second vertical plate, a coil is arranged on the motor shaft of the third motor and can synchronously rotate along with the third motor, the transmission wheel assembly is arranged on the first vertical plate, the tension control assembly is arranged on the first vertical plate, the spring is arranged on the second vertical plate and is connected with the tension control assembly, the encoder is arranged on the first vertical plate and is connected with the third motor through a circuit, the encoder is in transmission connection with the tension control assembly.
Preferably, the tension control assembly comprises a first rotating wheel and a second rotating wheel, the first rotating wheel and the second rotating wheel are respectively arranged on two sides of the first vertical plate through a transmission shaft, the second rotating wheel is in transmission connection with the encoder through a belt, a first supporting rod is arranged on the first rotating wheel, a third rotating wheel is arranged at the top of the first supporting rod, a second supporting rod is arranged on the second rotating wheel, and the spring is connected with the second supporting rod.
Preferably, the driving wheel assembly comprises a first driving wheel, a second driving wheel and a third driving wheel, and the first driving wheel, the second driving wheel and the third driving wheel are respectively arranged on the first vertical plate.
Preferably, the thread guide needle feeding mechanism comprises a needle feeding cylinder, an installation head and a needle head, wherein the installation head is connected with a cylinder rod of the needle feeding cylinder, and the needle head is arranged on the installation head.
Preferably, a lamp is disposed on the worktable.
Compared with the prior art, the beneficial effects of the utility model are that: the wire can be wound on the rod body as required through the combined action of the clamping rod rotating mechanism and the tension control mechanism; the thread feeding needle mechanism can enable the thread on the rod body to be wound more uniformly; the part of the clamping rod rotating mechanism can move on the guide rail, so that the clamping rod rotating mechanism is suitable for products with different sizes, and is high in applicability and high in mechanical efficiency.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic front view of the tension control mechanism of the present invention.
Fig. 3 is a back schematic view of the tension control mechanism of the present invention.
Fig. 4 is the structural schematic diagram of the sliding table module of the present invention.
Fig. 5 is the utility model discloses lead screw nut seat and slip table connection structure sketch map.
In the figure: the wire guide mechanism comprises a workbench 1, an installation guide rail group 2, a fixed guide rail 21, a movable guide rail 22, a first fixed plate 3, a second fixed plate 4, a clamping rod rotating mechanism 5, a first motor 51, a first moving plate 52, a second moving plate 53, a driving rotating shaft 54, a driven rotating shaft 55, a first rotating wheel 56, a second rotating wheel 57, a third rotating wheel 58, a fourth rotating wheel 59, a sliding table module 6, a second motor 61, a sliding rail 62, a ball screw 63, a screw nut seat 64, a sliding table 65, a tension control paying-off mechanism 7, a bottom plate 71, a first vertical plate 72, a second vertical plate 73, a third motor 74, a driving wheel assembly 75, a first driving wheel 751, a second driving wheel 752, a third driving wheel 753, a spring 76, an encoder 77, a tension control group assembly 78, a first rotating wheel 781, a second rotating wheel 782, a transmission shaft 783, a first supporting rod 784, a third rotating wheel 785, a second supporting rod 786, a coil 79, a wire feeding needle mechanism 8, A needle feeding cylinder 81, a mounting head 82, a needle head 83 and a radiation lamp 9.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
It should be noted that, if directional indications (such as upper, lower, left, right, front and rear … …) are involved in the embodiment of the present invention, the directional indications are only used to explain the relative position relationship between the components, the motion situation, etc. in a specific posture (as shown in the drawings), and if the specific posture is changed, the directional indications are changed accordingly.
In addition, if there is a description relating to "first", "second", etc. in the embodiments of the present invention, the description of "first", "second", etc. is for descriptive purposes only and is not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions in the embodiments may be combined with each other, but it must be based on the realization of those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should not be considered to exist, and is not within the protection scope of the present invention.
As shown in fig. 1 to 5, an embodiment of the present invention provides an adjustable bar winding machine, which includes a workbench 1 and a mounting rail set 2, wherein the mounting rail set 2 is disposed on the workbench 1 through a first fixing plate 3 and a second fixing plate 4; the clamping bar rotating mechanism 5 is arranged on the installation guide rail group 2; the sliding table module 6 is arranged on the workbench 1 and is parallel to the installation guide rail group 2; the tension control pay-off mechanism 7 is arranged on the sliding table module 6; and the wire feeding and guiding needle mechanism 8 is arranged on the tension control pay-off mechanism 7, and the wire feeding and guiding needle mechanism 8 and a workpiece arranged on the clamping rod rotating mechanism 5 are positioned on the same horizontal line. When adding man-hour, press from both sides the work piece and be in press from both sides excellent slewing mechanism 5 on, follow draw the metal wire on tension control paying out mechanism 7 and pass through send wire needle mechanism 8 to send the work piece on, press from both sides excellent slewing mechanism 5 and drive the work piece and rotate, the work piece rotates can pull the wire winding on the work piece, send wire needle mechanism 8 to send near the work piece with the line, can make the line on the work piece that the wire winding came out more even like this, tension control paying out mechanism 7 is in move on the slip table module 6, it is different according to the winding density condition of work piece, needs tension control paying out mechanism 7 is in the moving speed on the slip table module 6 is different, and because the condition of unwrapping wire is different, tension control paying out mechanism 7 can adjust the speed of unwrapping wire for the winding of the line on the work piece is better, when the size of work piece is different, can move and install the portion of the excellent slewing mechanism 5 of clamp on installation guide rail group 2 adjusts clamp excellent slewing mechanism 5 structure The distance between the two workpieces is short, so that the product can be suitable for workpieces with different sizes, the adaptability is better, and the efficiency is higher.
In this embodiment, the installation guide rail set 2 includes a fixed guide rail 21 and a movable guide rail 22, the movable guide rail 22 is movably connected between the first fixing plate 3 and the second fixing plate 4, the movable guide rail 22 is rotatable, and the fixed guide rail 21 is fixedly connected with the first fixing plate 3 and the second fixing plate 4 and is respectively arranged on two sides of the movable guide rail 22. The provision of three rails makes the mounting of the clamping bar rotating mechanism 5 more stable and smoother when moving on the mounting rail set 2.
In this embodiment, the clamping bar rotating mechanism 5 includes a first motor 51, a first moving plate 52, a second moving plate 53, a driving rotating shaft 54 and a driven rotating shaft 55, the first motor 51 is fixedly disposed on the working table 1, the first moving plate 52 and the second moving plate 53 are slidably disposed on the mounting rail set 2, that is, the first moving plate 52 and the second moving plate 53 are slidably disposed on the fixed rail 21 and the movable rail 22, the first moving plate 52 and the second moving plate 53 are disposed on the fixed rail 21 and the movable rail 22 through sleeves, so that the distance from the first moving plate 52 to the first fixed plate 3 can be adjusted according to the size of the workpiece, the distance between the first moving plate 52 and the second moving plate 53 is fixed, and the position of the whole can be fixed through a locking member, the motor shaft of the first motor 51 is provided with a first rotating wheel 56, the movable guide rail 22 is installed at one end of the first fixing plate 3 is provided with a second rotating wheel 57, the second rotating wheel 57 is connected to the movable guide rail 22, the movable guide rail 22 is arranged on the first moving plate 52 and a third rotating wheel 58 is arranged between the second moving plate 53, a fourth rotating wheel 59 is arranged between the first moving plate 52 and the second moving plate 53, the fourth rotating wheel 59 is arranged right above the third rotating wheel 58, the first rotating wheel 55 is connected with the second rotating wheel 57 through a belt, the third rotating wheel 58 is connected with the fourth rotating wheel 59 through a belt, the driven rotating shaft 55 is arranged on the first fixing plate 3, and the driving rotating shaft 54 is arranged on the fourth rotating wheel 59. First motor 51 rotates first runner 55 rotates, first runner 55 passes through the belt drive second runner 57 rotates, second runner 57 drives movable guide 22 rotates, and then drives third runner 58 rotates, third runner 58 passes through the belt drive fourth runner 59 rotates, and then drives main axis of rotation 54, work piece and driven rotating shaft 55 and rotates, and design reasonable in structure like this, it is effectual.
According to design requirements, the driving rotating shaft 54 and the driven rotating shaft 55 are in the same horizontal line. Such a design is more reasonable.
Specifically, the utility model discloses in adopt slip table module 6, slip table module 6 includes second motor 61, slide rail 62, ball screw 63, screw nut seat 64 and slip table 65, second motor 61 sets up on the workstation 1, ball screw 63 connects the motor rod of second motor 61, ball screw 63 sets up slide rail 62's inside, be provided with screw nut seat 64 on the ball screw 63, screw nut seat 64 fixed connection slip table 65. The second motor 61 rotates to drive the ball screw 63 to rotate, the screw nut seat 64 moves under the action of the rotating ball screw 63 and drives the sliding table 65 to move, the rotating speed of the second motor 61 can be controlled, and the moving speed of the sliding table 65 can be adjusted.
In this embodiment, the tension control pay-off mechanism 7 includes a bottom plate 71, a first vertical plate 72, a second vertical plate 73, a third motor 74, a transmission wheel assembly 75, a spring 76, an encoder 77, and a tension control assembly 78, wherein the first vertical plate 72 is disposed on the bottom plate 71, the second vertical plate 73 is disposed on the bottom plate 71 and closely attached to the first vertical plate 72, both the first vertical plate 72 and the second vertical plate 73 are perpendicular to the bottom plate 71, the third motor 74 is disposed on the top of the second vertical plate 73, a motor shaft of the third motor 74 passes through the second vertical plate 73, a coil 79 is disposed on the motor shaft of the third motor 74 and can synchronously rotate with the third motor 74, the transmission wheel assembly 75 is disposed on the first vertical plate 72, the tension control assembly 78 is disposed on the first vertical plate 72, the spring 76 is fixedly disposed on the second vertical plate 73 and connected to the tension control assembly 78, the encoder 77 is disposed on the first vertical plate 72 and is connected to the third motor 74 through a circuit, and the encoder 77 is connected to the tension control assembly 78 in a transmission manner. The wire of coil 79 is connected to the workpiece sequentially through the tension control assembly 78, the drive pulley assembly 75. The wire is arranged on the workpiece in a penetrating mode, the clamping rod rotating mechanism 5 drives the workpiece to rotate, the wire is tensioned, the tensioning of the wire is controlled according to different winding speeds in the tensioning process, the tension control assembly 78 is pulled to rotate according to different winding tensioning degrees, the encoder 77 is in transmission connection with the tension control assembly 78, when the tension control assembly 78 rotates, the encoder 77 can also be driven to rotate, the encoder 77 recognizes a rotation signal to perform feedback, and then the rotating speed of the third motor 74 is controlled, namely the wire unwinding speed of the coil 79 is controlled.
The tension control assembly 78 comprises a first rotating wheel 781 and a second rotating wheel 782, the first rotating wheel 781 and the second rotating wheel 782 are respectively arranged on two sides of the first vertical plate 72 through a transmission shaft 783, the second rotating wheel 782 is connected with the encoder 77 through belt transmission, a first supporting rod 784 is arranged on the first rotating wheel 781, a third rotating wheel 785 is arranged at the top of the first supporting rod 784, a second supporting rod 786 is arranged on the second rotating wheel 782, and the spring 76 is connected with the second supporting rod 786. The first strut 784 has a length greater than a length of the second strut 786. In order to facilitate the position limitation of the second supporting rod 786 and the adjustment of the zero point position of the tension control assembly 78, a limit switch 787 is disposed on the bottom plate 71, and the limit switch 787 is located in the rotation direction of the second supporting rod 786. The design makes the design of product better, is convenient for adjust like this. The second vertical plate 73 is provided with a second vertical plate 73, one end of the spring 76 is connected with the second vertical plate 73, and the other end of the spring 76 is connected with the second supporting rod 786, so that the tension control assembly 78 can be tightly supported during winding to prevent random rotation, the first rotating wheel 781 and the second rotating wheel 782 synchronously rotate, the coil 79 needs to pass through the third rotating wheel 785 during winding, that is, during online tension adjustment, the third rotating wheel 785 rotates under the driving of winding, meanwhile, the first rotating wheel 781 and the second rotating wheel 782 are driven to rotate under the action of the first supporting rod 784, the encoder 77 is driven to rotate by a belt, a rotation signal is generated at the moment by the encoder 77, and the spring 76 is elastically deformed at the moment.
In this embodiment, the driving wheel assembly 75 includes a first driving wheel 751, a second driving wheel 752, and a third driving wheel 753, and the first driving wheel 751, the second driving wheel 752, and the third driving wheel 753 are respectively disposed on the first vertical plate 72. The first driving wheel 751 is disposed at a side of the first vertical plate 72 and below the third motor 74, the second driving wheel 752 is disposed at another side corresponding to the first driving wheel 751 and below the first rotating wheel 781, and the third driving wheel 753 is disposed below the encoder 77 and the first rotating wheel 781.
The wire from the coil 5 is connected to the workpiece through the third pulley 785, the first pulley 751, the second pulley 752, and the third pulley 753 in that order.
In this embodiment, the thread feeding and guiding mechanism 8 includes a thread feeding cylinder 81, a mounting head 82 and a needle head 83, the mounting head 82 is connected to a cylinder rod of the thread feeding cylinder 81, and the needle head 83 is disposed on the mounting head 82. The wire from the coil 79 passes through the third pulley 785, the first pulley 751, the second pulley 752, the third pulley 753 in sequence, then passes through the inside of the needle 83, and then is connected to the workpiece, and in operation, the needle feeding cylinder 81 feeds the needle 83 and the wire passing through the inside of the needle to the vicinity of the workpiece, close to the workpiece, which makes the winding of the workpiece more uniform.
Because the utility model discloses the operation of winding wire need be carried out, consequently be provided with lamp 9 on the workstation 1. The illuminating lamp 9 emits light to the tension control mechanism 8, so that sufficient light can be provided during threading, and the threading operation is more convenient.
It is obvious that the above embodiments of the present invention are only examples for clearly illustrating the present invention, and are not limitations to the embodiments of the present invention. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.
Claims (10)
1. The utility model provides a barred body coiling machine with adjustable, includes the workstation, its characterized in that still includes:
the installation guide rail group is arranged on the workbench through a first fixing plate and a second fixing plate;
the clamping bar rotating mechanism is arranged on the mounting guide rail group;
the sliding table module is arranged on the workbench and is parallel to the installation guide rail group;
the tension control pay-off mechanism is arranged on the sliding table module;
and the wire feeding needle mechanism is arranged on the tension control pay-off mechanism, and the wire feeding needle mechanism and a workpiece arranged on the clamping rod rotating mechanism are positioned on the same horizontal line.
2. An adjustable rod winder as claimed in claim 1, wherein: installation guide set includes fixed guide and movable guide, movable guide swing joint is in the centre of first fixed plate and second fixed plate, two fixed guide with first fixed plate with second fixed plate fixed connection just sets up separately movable guide's both sides.
3. An adjustable rod winder as claimed in claim 2, wherein: the clamping bar rotating mechanism comprises a first motor, a first moving plate, a second moving plate, a driving rotating shaft and a driven rotating shaft, the first motor is fixedly arranged on the workbench, the first moving plate and the second moving plate are arranged on the installation guide rail group in a sliding manner, a first rotating wheel is arranged on a motor shaft of the first motor, a second rotating wheel is arranged at one end of the first fixing plate, a third rotating wheel is arranged on the movable guide rail and between the first moving plate and the second moving plate, a fourth rotating wheel is arranged between the first moving plate and the second moving plate and right above the third rotating wheel, the first rotating wheel and the second rotating wheel are connected through a belt, the third rotating wheel and the fourth rotating wheel are connected through a belt, and the driven rotating shaft is arranged on the first fixing plate, the driving rotating shaft is arranged on the fourth rotating wheel.
4. The adjustable rod winder as claimed in claim 3, wherein the drive shaft and the driven shaft are in the same horizontal line.
5. An adjustable rod winder as claimed in claim 1, wherein: the sliding table module comprises a second motor, a sliding rail, a ball screw, a screw nut seat and a sliding table, the second motor is arranged on the working table, the ball screw is connected with a motor rod of the second motor, the ball screw is arranged inside the sliding rail, the ball screw is provided with the screw nut seat, and the screw nut seat is fixedly connected with the sliding table.
6. An adjustable rod winder as claimed in claim 1, wherein: the tension control pay-off mechanism comprises a bottom plate, a first vertical plate, a second vertical plate, a third motor, a transmission wheel assembly, a spring, an encoder and a tension control assembly, wherein the first vertical plate is arranged on the bottom plate, the second vertical plate is arranged on the bottom plate and tightly attached to the first vertical plate, the first vertical plate and the second vertical plate are both vertical to the bottom plate, the third motor is arranged at the top of the second vertical plate, a motor shaft of the third motor penetrates through the second vertical plate, a coil is arranged on the motor shaft of the third motor and can synchronously rotate along with the third motor, the transmission wheel assembly is arranged on the first vertical plate, the tension control assembly is arranged on the first vertical plate, the spring is arranged on the second vertical plate and is connected with the tension control assembly, the encoder is arranged on the first vertical plate and is connected with the third motor through a circuit, the encoder is in transmission connection with the tension control assembly.
7. An adjustable rod winder as claimed in claim 6, wherein: the tension control assembly comprises a first rotating wheel and a second rotating wheel, the first rotating wheel and the second rotating wheel are respectively arranged on two sides of the first vertical plate through transmission shafts, the second rotating wheel is connected with the encoder through belt transmission, a first supporting rod is arranged on the first rotating wheel, a third rotating wheel is arranged at the top of the first supporting rod, a second supporting rod is arranged on the second rotating wheel, and the second supporting rod is connected with the spring.
8. An adjustable rod winder as claimed in claim 6, wherein: the driving wheel assembly comprises a first driving wheel, a second driving wheel and a third driving wheel, and the first driving wheel, the second driving wheel and the third driving wheel are respectively arranged on the first vertical plate.
9. An adjustable rod winder as claimed in claim 1, wherein: the wire feeding and guiding needle mechanism comprises a needle feeding cylinder, an installing head and a needle head, wherein the installing head is connected with a cylinder rod of the needle feeding cylinder, and the needle head is arranged on the installing head.
10. An adjustable rod winder as claimed in claim 1, wherein: and a lamp is arranged on the workbench.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022835513.8U CN214078990U (en) | 2020-11-30 | 2020-11-30 | Adjustable rod winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022835513.8U CN214078990U (en) | 2020-11-30 | 2020-11-30 | Adjustable rod winding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214078990U true CN214078990U (en) | 2021-08-31 |
Family
ID=77454441
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022835513.8U Active CN214078990U (en) | 2020-11-30 | 2020-11-30 | Adjustable rod winding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214078990U (en) |
-
2020
- 2020-11-30 CN CN202022835513.8U patent/CN214078990U/en active Active
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